7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER B B FINE CRIMP HEIGHT ADJUST B 7-2266115-8 2.03 mm [.080] APPLICATOR INSTRUCTIONS 408-10389 - 2119951-1 2119949-1 2119951-1 2161326-1 MECHANICAL FEED 2119949-1 PNEUMATIC FEED 4 2119950-1 - - - - 2119641-1 2119799-1 8- 2266115 -4 - - 5-18022-5 - 8- 2266115 -5 - 8- 2266115 -4 1338685-1 5-18022-5 1338685-1 5-18022-5 - - - - - 5-18022-5 8- 2266115 -5 1338685-1 - - - PART NUMBER - - - 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 1901094-3 - - - - - - 2168400-6 2168400-6 - - 2119799-1 - (QUANTITY 2) - - - (QUANTITY 2) - - - - - 2063440-1 6 - - - - - - - - - - - 4 - - - 7-2266113-8 - 7-2266114-8 - 7-2266115-8 - DEUTSCH TERMINAL TERMINAL DATA: WIRE STRIP LENGTH n 4.44-5.72 mm [.175-.225 IN] C TERMINAL APPLICATION SPECIFICATION 0425-039-0000 Rev E - - - - TERMINAL APPLICATION SPECIFICATION 2113238-3 DEUTSCH TERMINAL 1060-16-1222 C1__DWG_PN_1_0 C1__DWG_PN_1_1 1060-16-1277 C1__DWG_PN_1_2 - 0425-039-0000 Rev E - - INSULATION DIAMETER RANGE 1 - 1.91-2.26 mm [.075-.089 IN] - - - - - - - TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL 2113238-1 n 4.44-5.72 mm [.175-.225 IN] 1.91-2.26 mm [.075-.089 IN] - DEUTSCH CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE - STAMPED CONTACT SOCKET SIZE 16 TERMINAL NAME: STAMPED CONTACT PIN SIZE 16 TERMINAL NAME: DEUTSCH TERMINAL TERMINAL DATA: DEUTSCH CRIMP SPECIFICATION C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 2113238-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 DEUTSCH TERMINAL 1060-16-1244 TE TERMINAL C1__DWG_PN_4_0 1949119-1 1949119-3 C1__DWG_PN_4_1 C1__DWG_PN_2_2 1949119-5 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 DEUTSCH TERMINAL 1062-16-1222 1062-16-1277 1062-16-1444 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 TE TERMINAL 1949119-2 1949119-4 1949119-6 DEUTSCH TERMINAL C2__DWG_PN_3_0 1062-16-1244 1062-16-1422 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_4_0 - C2__DWG_PN_4_1 - C2__DWG_PN_4_2 1062-16-1477 C2__DWG_PN_3_3 6 - C2__DWG_PN_4_3 - WIRE SIZE 14 AWG 2.00mm2 1.50mm2 16 AWG 1.00mm2 B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.65+0.03/-0.05 [.065+.001/-.002] 1.63+0.03/-0.05 [.064+.001/-.002] 1.50+0.03/-0.05 [.059+.001/-.002] 1.47+0.03/-0.05 [.058+.001/-.002] 1.40+0.03/-0.05 [.055+.001/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 - 9 6.1 6.3 7.6 7.9 8.6 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - W1__FA_SETTING_5 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 10 11 A 12 13 -4 -4 -5 -6 1 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - 1 - -78 -77 -7 4.15 . SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND AMP 4805 REV 31MAR2000 - - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - 2266115 2266115 2266115 2266115 MEMORY CHIP 1 REVISIONS DIST A 66 P LTR 2063440-1 INSULATION DIAMETER RANGE 7-2266112-8 LOC SET UP GAUGE 2119599-1 APPLICATOR CONVERSION KITS 13 F O 2161326-1 - APPLICATOR CONVERSION KIT TYPE SMART APPLICATOR NONE CRIMP TOOLING KIT B 1338685-1 SMART APPLICATOR SERVO LATCH PLATE 12 2266115 -7 2119950-1 SERVO LATCH PLATE PNEUMATIC 4 PNEUMATIC FEED MECHANICAL FEED FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST 2.62 mm [.103] 2 PART NUMBERS REQUIRED SERVO LATCH PLATE SERVO LATCH PLATE B 7- 2266115 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2266115 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 2266115 -5 WIRE INSUL DESCRIPTION B 2266115 -2 CRIMP 4 20 REVISION 2266115 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 1 - -6 1 - -5 1 1 1 -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 -1 PART NO 1 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 260 252 250 249 ITEM NO 1 1 1 - - - - - - - - 1 1 1 1 1 1 1 1 1 1 REF 1 - 1 1 1 2 1 2 1 3 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 1 - 1 1 1 1 - 1 2 1 1 1 REF REF REF REF - - - 1 - - - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 2 1 2 - 1 2 - - - 1 2 2 1 - 1 - 1 1 - 2 - 1 1 1 1 - 1 - - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH GB B ECR-16-004049 17MAR2016 KH CT B1 ECR-16-017319 07DEC2016 KH JDG FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED SPACER, CRIMPER PRINT, APPLICATOR LOG SHEET DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEUTSCH STYLE DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 15-Oct-13 CHK 15-Oct-13 APVD 15-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 1-22279-3_SIMP 1 2119758 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 2119955-1 1 455888-4 1 2266115_LOGSHEET 1 2119956-1 2 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653-1 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 1 2119085_PRE_REV_K 1 2119092-1 1 2-1752356-0 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1-1803293-1 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-0 1 238011-9 1 1803019-6 1 455888-4 1 4-1633713-2 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 119 117 113 82 72 71 70 67 66 63 62 60 59 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119798-1 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES RK PART NO - APVD 28MAR2014 -1 - DWN ECR-14-003873 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 DATE A1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 2119955-1 455888-4 2266115 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 2-1752356-0 2079383-5 2161328-1 1-1320908-0 2119959-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1-1803293-1 1-2119757-0 238011-9 1803019-6 455888-4 4-1633713-2 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -78 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2266115 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 247 246 260 44 7 252 245 35 244 2 7 249 53 63 166 242 163 D 2 2 2 2 8 2 6 50 8 59 82 1 136 1 34 REF 3 52 C 1 56 SERVO LATCH PLATE TERMINAL SUPPORT LOCATION 70 5 41 135 198 66 2 164 A 67 11 213 33 24 SERVO FEEDER NOT INCLUDED B 4 51 4 117 REF 10 A 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 0.0 70 172 133 REF 2 137 240 - 243 238 C - - 62 39 56 A APVD 37 38 59 250 DWN 40 239 PNEUMATIC DATE 119 113 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 15-Oct-13 CHK 15-Oct-13 APVD 15-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266115 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST 2- 2266115 -7 B FINE CRIMP HEIGHT ADJUST NONE 7-2266115-8 CRIMP TOOLING KIT B 2.03 mm [.080] APPLICATOR INSTRUCTIONS 408-10389 PNEUMATIC FEED 2119950-1 1338685-1 SMART APPLICATOR 2161326-1 - 2119951-1 MECHANICAL FEED 4 - 8- 2266115 -4 5-18022-5 1338685-1 - - 8- 2266115 -5 1338685-1 2119950-1 - 5-18022-5 - 2119949-1 PNEUMATIC FEED 8- 2266115 -4 - 2161326-1 MECHANICAL FEED 8- 2266115 -5 1338685-1 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - APPLICATOR CONVERSION KIT SET UP GAUGE 2119599-1 5-18022-5 - - - - - 2119641-2 2119799-1 PART NUMBER - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - 2168400-6 2168400-6 - - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - 6 - 2063440-1 - - - - - 4 - - INSULATION DIAMETER RANGE 7-2266112-8 - 7-2266113-8 - 7-2266114-8 - 7-2266115-8 - DEUTSCH TERMINAL TERMINAL DATA: WIRE STRIP LENGTH n 4.44-5.72 mm [.175-.225 IN] C TERMINAL APPLICATION SPECIFICATION - - - - - 2113238-1 2113238-3 WIRE SIZE 14 AWG 2.00mm2 1.50mm2 16 AWG 1.00mm2 1 2 1060-16-1222 1060-16-1277 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 C1__DWG_PN_3_0 TERMINAL APPLICATION SPECIFICATION 2113238-2 DEUTSCH TERMINAL C1__DWG_PN_3_1 1060-16-1244 TE TERMINAL 1949119-1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 1949119-3 C1__DWG_PN_2_2 1949119-5 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - 0425-039-0000 Rev E - - INSULATION DIAMETER RANGE - 1.91-2.26 mm [.075-.089 IN] - - - - - TERMINALS APPLIED DEUTSCH TERMINAL C1__DWG_PN_1_0 n 4.44-5.72 mm [.175-.225 IN] 1.91-2.26 mm [.075-.089 IN] TERMINALS APPLIED TE TERMINAL B 0425-039-0000 Rev E DEUTSCH CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE - STAMPED CONTACT SOCKET SIZE 16 TERMINAL NAME: STAMPED CONTACT PIN SIZE 16 TERMINAL NAME: DEUTSCH TERMINAL TERMINAL DATA: DEUTSCH CRIMP SPECIFICATION 1.65+0.03/-0.05 [.065+.001/-.002] 1.63+0.03/-0.05 [.064+.001/-.002] 1.50+0.03/-0.05 [.059+.001/-.002] 1.47+0.03/-0.05 [.058+.001/-.002] 1.40+0.03/-0.05 [.055+.001/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 6.1 6.3 7.6 7.9 8.6 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 - DEUTSCH TERMINAL 1062-16-1222 1062-16-1277 1062-16-1444 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 TE TERMINAL 1949119-2 1949119-4 1949119-6 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_3_3 DEUTSCH TERMINAL 1062-16-1244 1062-16-1422 1062-16-1477 - C2__DWG_PN_4_0 1 C2__DWG_PN_4_1 - C2__DWG_PN_4_2 - C2__DWG_PN_4_3 - - 9 6 W1__FA_SETTING_1 W1__FA_SETTING_4 - W1__FA_SETTING_5 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - GREASE BEARING SURFACES LIGHTLY - 2266115 -4 2266115 -4 2266115 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 12 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. 1 1 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. - 1 - 1 - 1 1 1 - -78 -77 -27 -25 -22 -21 MEMORY CHIP. 2119782-1 2119640-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED DESCRIPTION 1 2119782 1 2119640-1 251 250 1 1 1 - A 66 - - - - - - - 1 1 1 - - 1 1 P LTR DESCRIPTION DATE SEE SHEET 1 1 1 1 1 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 2119955-1 455888-4 2266115 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2-1752356-0 2079383-5 2161328-1 1-1320908-0 2119959-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1-1803293-1 1-2119757-0 238011-9 1803019-6 455888-4 4-1633713-2 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 3 1 - 2 1 3 - - 2 1 3 - 1 2 1 3 2 1 2 1 1 2 - 2 - 1 2 1 1 - 1 2 1 1 - 1 - 1 1 - 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - FINISH DWN 15-Oct-13 CHK 15-Oct-13 APVD 15-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 2119955-1 1 455888-4 1 2266115_LOGSHEET 1 2119956-1 2 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 1 2-1752356-0 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1-1803293-1 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-0 1 238011-9 1 1803019-6 1 455888-4 1 4-1633713-2 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 113 82 72 71 70 67 66 63 62 59 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 1-22279-3_SIMP TE Connectivity APPLICATION SPEC - 1 2079988_GATD DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED SPACER, CRIMPER PRINT, APPLICATOR LOG SHEET DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEUTSCH STYLE DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -78 -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 - W1__FA_SETTING_3 RECOMMENDED SPARE PARTS APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - W1__FA_SETTING_2 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 REVISIONS DIST 2063440-1 APPLICATOR CONVERSION KITS 12 TYPE LOC 1 - - F O 2.62 mm [.103] 2 PART NUMBERS REQUIRED SERVO LATCH PLATE PNEUMATIC 2- 2266115 -5 B CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 7- 2266115 -7 WIRE INSUL DESCRIPTION B 2- 2266115 -2 CRIMP 4 20 REVISION 2- 2266115 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 Ocean Side Feed Applicator - DRAWING NO 2266115 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DWN APVD - - - 251 MECHANICAL 62 6 40 A D DATE 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 53 2 8 249 242 2 6 63 238 A 166 0.0 163 REF 8 50 34 59 82 136 1 137 C 1 TERMINAL SUPPORT LOCATION 2 52 172 56 REF 70 3 51 C 1 4 70 SERVO LATCH PLATE 5 41 240 133 4 135 198 164 66 2 A 33 SERVO FEEDER NOT INCLUDED 213 A 24 B 67 11 19 10 30 20 117 REF 9 21 29 B 1 12 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 151 113 141 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 15-Oct-13 CHK 15-Oct-13 APVD 15-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266115 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1