FEC40 SERIES 40 WATTS DC-DC CONVERTER FEATURES APPLICATIONS Wireless Network Telecom/Datacom Industry Control System Measurement Equipment Semiconductor Equipment T E C H N I C A L S P E C I F I C AT I O N • 40 WATTS MAXIMUM OUTPUT POWER • OUTPUT CURRENT UP TO 8A • STANDARD 2.00 X 2.00 X 0.40 INCH PACKAGE • HIGH EFFICIENCY UP TO 90% • 2:1 WIDE INPUT VOLTAGE RANGE • SIX-SIDED CONTINUOUS SHIELD • FIXED SWITCHING FREQUENCY • OFFER SINGLE, DUAL, DUAL POSITIVE (TOTAL OUTPUT CURRENT 8A) AND TRIPLE OUTPUT • UL60950-1, EN60950-1, & IEC60950-1 SAFETY APPROVALS • CE MARKED • COMPLIANT TO RoHS II & REACH DESCRIPTION The FEC40 series offer 40 watts of output power from a 2.00 x 2.00 x 0.40 inch package. The FEC40 series with 2:1 wide input voltage of 9~18VDC,18~36VDC and 36~75VDC and features 1600VDC of isolation, short-circuit and over-voltage protection. All specifications are typical at nominal input, full load and 25ºC otherwise noted INPUT SPECIFICATIONS OUTPUT SPECIFICATIONS 12VDC nominal input 9 ~ 18VDC 40 Watts, max. Input voltage range 24VDC nominal input 18 ~ 36VDC Single / Dual ± 1% 48VDC nominal input 36 ~ 75VDC Voltage accuracy Triple Main ± 1% L-C type Auxiliary ± 5% Input filter 12VDC input 36VDC 100mS, max. Minimum load (Note 6) See Table Input surge voltage 24VDC input 50VDC 100mS, max. Single and Dual output only Voltage adjustability (Note 7) ± 10% 48VDC input 100VDC 100mS, max. (not including Dual Positive and triple) 40mAp-p Single/Dual ± 0.5% Input reflected ripple current Power up 25ms Line regulation LL to HL at Full Load Triple main ± 1% Start up time Nominal input and constant resistive load Remote ON/OFF 25ms Auxiliary ± 5% 12VDC input 9VDC Single ± 0.5% 24VDC input 17.8VDC Load regulation Dual ± 1% Start-up voltage Min. Load to Full Load 48VDC input 36VDC (Note 8) Triple Main ± 2% 12VDC input 8VDC Auxiliary ± 5% 24VDC input 16VDC Load cross regulation Triple(main) ± 1% Shutdown voltage 48VDC input 34VDC (Note 9) Dual/Triple(auxiliary) ± 5% Remote ON/OFF (Note 12) Ripple and noise 20MHz bandwidth See table (Positive logic) DC-DC ON Open or 3.5V < Vr < 12V (Note 10) (Measured with a 0.1µF/50V MLCC) DC-DC OFF Short or 0V < Vr < 1.2V Temperature coefficient ±0.02% / ºC, max. Input current of remote control pin Nominal input -0.5mA~+0.5mA Transient response recovery time 25% load step change 250µs Remote off state input current Nominal input 2.5mA 1.5VDC output 3.9VDC 1.8VDC output 3.9VDC ENVIRONMENTAL SPECIFICATIONS 2.5VDC output 3.9VDC Operating ambient temperature -40ºC ~ +85ºC (with derating) Over voltage protection 3.3VDC output 3.9VDC Zener diode clamp 5VDC output 6.2VDC Maximum case temperature +100ºC 12VDC output 15VDC Storage temperature range -55ºC ~ +125ºC 15VDC output 18VDC Over load protection % of FL at nominal input 150%, max. Over temperature protection 115ºC Short circuit protection Continuous, automatics recovery Natural convection 9.2ºC/Watt Thermal impedance Heat-sink with 20LFM 7.6ºC/Watt GENERAL SPECIFICATIONS (Note 13) 2.8ºC/Watt Heat-sink with 500LFM Efficiency See table Thermal shock MIL-STD-810F Input to Output 1600VDC, min. 1minute Isolation voltage Input(Output) to Case 1600VDC, min. 1minute Vibration MIL-STD-810F 9 Isolation resistance 500VDC 10 ohms, min. Relative humidity 5% to 95% RH Isolation capacitance 1000pF, max. Output power Switching frequency (Note 11) Safety approvals Case material Base material Potting material Dimensions Weight MTBF (Note 1) Page 1 of 3 300kHz±10% IEC60950-1, UL60950-1, & EN60950-1 Nickel-coated copper FR4 PCB Epoxy (UL94 V-0) 2.00 X 2.00 X 0.40 Inch (50.8 X 50.8 X 10.2 mm) 60g (2.11oz) MIL-HDBK-217F 9.224 x 105 hrs EMC CHARACTERISTICS EM I (Note 14) EN55022 ESD EN61000-4-2 Radiated immunity Class A, Class B ± 8kV ± 6kV Perf. Criteria B EN61000-4-3 10 V/m Perf. Criteria A Fast transient (Note 15) EN61000-4-4 ± 2kV Perf. Criteria B Surge (Note 15) EN61000-4-5 ± 1kV Perf. Criteria B Conducted immunity EN61000-4-6 10 Vr.m.s Perf. Criteria A www.pduke.com Air Contact 2013/09/13 FEC40 SERIES 40 WATTS Model Number Input Range Output Voltage FEC40-12S1P5 FEC40-12S1P8 FEC40-12S2P5 FEC40-12S3P3 FEC40-12S05 FEC40-12S12 FEC40-12S15 FEC40-12D12 FEC40-12D15 FEC40-12D3305 FEC40-12T3312 FEC40-12T3315 FEC40-12T0512 FEC40-12T0515 FEC40-24S1P5 FEC40-24S1P8 FEC40-24S2P5 FEC40-24S3P3 FEC40-24S05 FEC40-24S12 FEC40-24S15 FEC40-24D12 FEC40-24D15 FEC40-24D3305 FEC40-24T3312 FEC40-24T3315 FEC40-24T0512 FEC40-24T0515 FEC40-48S1P5 FEC40-48S1P8 FEC40-48S2P5 FEC40-48S3P3 FEC40-48S05 FEC40-48S12 FEC40-48S15 FEC40-48D12 FEC40-48D15 FEC40-48D3305 FEC40-48T3312 FEC40-48T3315 FEC40-48T0512 FEC40-48T0515 9 ~ 18 VDC 9 ~ 18 VDC 9 ~ 18 VDC 9 ~ 18 VDC 9 ~ 18 VDC 9 ~ 18 VDC 9 ~ 18 VDC 9 ~ 18 VDC 9 ~ 18 VDC 9 ~ 18 VDC 9 ~ 18 VDC 9 ~ 18 VDC 9 ~ 18 VDC 9 ~ 18 VDC 18 ~ 36 VDC 18 ~ 36 VDC 18 ~ 36 VDC 18 ~ 36 VDC 18 ~ 36 VDC 18 ~ 36 VDC 18 ~ 36 VDC 18 ~ 36 VDC 18 ~ 36 VDC 18 ~ 36 VDC 18 ~ 36 VDC 18 ~ 36 VDC 18 ~ 36 VDC 18 ~ 36 VDC 36 ~ 75 VDC 36 ~ 75 VDC 36 ~ 75 VDC 36 ~ 75 VDC 36 ~ 75 VDC 36 ~ 75 VDC 36 ~ 75 VDC 36 ~ 75 VDC 36 ~ 75 VDC 36 ~ 75 VDC 36 ~ 75 VDC 36 ~ 75 VDC 36 ~ 75 VDC 36 ~ 75 VDC 1.5 VDC 1.8 VDC 2.5 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC ± 12 VDC ± 15 VDC 3.3 / 5 VDC 3.3 / ±12 VDC 3.3 / ±15 VDC 5 / ±12 VDC 5 / ±15 VDC 1.5 VDC 1.8 VDC 2.5 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC ± 12 VDC ± 15 VDC 3.3 / 5 VDC 3.3 / ±12 VDC 3.3 / ±15 VDC 5 / ±12 VDC 5 / ±15 VDC 1.5 VDC 1.8 VDC 2.5 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC ± 12 VDC ± 15 VDC 3.3 / 5 VDC 3.3 / ±12 VDC 3.3 / ±15 VDC 5 / ±12 VDC 5 / ±15 VDC Output Current Min. load Full load 0mA 0mA 0mA 0mA 0mA 0mA 0mA ± 144mA ± 112mA 0mA 600mA / ±40mA 600mA / ±30mA 600mA / ±40mA 600mA / ±30mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA ± 144mA ± 112mA 0mA 600mA / ±40mA 600mA / ±30mA 600mA / ±40mA 600mA / ±30mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA ± 144mA ± 112mA 0mA 600mA / ±40mA 600mA / ±30mA 600mA / ±40mA 600mA / ±30mA DC-DC CONVERTER (2) (3) Output No load Ripple & Noise Input Current 8000mA 8000mA 8000mA 8000mA 8000mA 3333mA 2666mA ± 1800mA ± 1400mA (16) 4A / 4A (total 8A) 6000mA / ±400mA 6000mA / ±300mA 6000mA / ±400mA 6000mA / ±300mA 8000mA 8000mA 8000mA 8000mA 8000mA 3333mA 2666mA ± 1800mA ± 1400mA (16) 4A / 4A (total 8A) 6000mA / ±400mA 6000mA / ±300mA 6000mA / ±400mA 6000mA / ±300mA 8000mA 8000mA 8000mA 8000mA 8000mA 3333mA 2666mA ± 1800mA ± 1400mA (16) 4A / 4A (total 8A) 6000mA / ±400mA 6000mA / ±300mA 6000mA / ±400mA 6000mA / ±300mA 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 75mVp-p 75mVp-p 120mVp-p 150mVp-p 100mVp-p 50 / 75mVp-p 50 / 75mVp-p 50 / 75mVp-p 50 / 75mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 75mVp-p 75mVp-p 120mVp-p 150mVp-p 100mVp-p 50 / 75mVp-p 50 / 75mVp-p 50 / 75mVp-p 50 / 75mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 75mVp-p 75mVp-p 120mVp-p 150mVp-p 100mVp-p 50 / 75mVp-p 50 / 75mVp-p 50 / 75mVp-p 50 / 75mVp-p 110mA 110mA 110mA 175mA 225mA 255mA 310mA 30mA 35mA 325mA 215mA 230mA 280mA 255mA 40mA 40mA 40mA 60mA 80mA 70mA 85mA 20mA 20mA 80mA 65mA 65mA 60mA 75mA 25mA 25mA 25mA 35mA 40mA 50Ma 50mA 15mA 15mA 45mA 35mA 35mA 30mA 40mA (4) (5) Eff (%) Capacitor Load max 84 82 84 86 86 86 87 85 85 85 84 84 86 86 81 83 86 87 89 88 89 87 87 86 85 85 87 87 82 84 86 88 90 89 89 87 87 88 86 86 88 88 45000µF 37700µF 27000µF 21000µF 13600µF 2360µF 1510µF ± 1200µF ± 750µF 11000 / 6800µF 13000 / ±330µF 13000 / ±110µF 6800 / ±330µF 6800 / ±110µF 45000µF 37700µF 27000µF 21000µF 13600µF 2360µF 1510µF ± 1200µF ± 750µF 11000 / 6800µF 13000 / ±330µF 13000 / ±110µF 6800 / ±330µF 6800 / ±110µF 45000µF 37700µF 27000µF 21000µF 13600µF 2360µF 1510µF ± 1200µF ± 750µF 11000 / 6800µF 13000 / ±330µF 13000 / ±110µF 6800 / ±330µF 6800 / ±110µF Note 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. MIL-HDBK-217F @Ta=25 ºC, Full load. Typical value at nominal input and full load. (20MHZ BW.) Typical value at nominal input and no load. Typical value at nominal input and full load. Test by minimum input and constant resistive load. The output requires minimum loading on the output to maintain specified regulation. Operation in no-load condition will not damage these devices, however they may not meet all listed specification. For the single output: Maximum output deviation is 10% inclusive of remote sense and trim. If remote sense is not being used, the +SENSE should be connected to its corresponding +OUTPUT and likewise the -SENSE should be connected to its corresponding –OUTPUT. Load regulation for triple output: Main output(V1):10 to 100% with 10% to 100% balanced on auxiliaries. Auxiliary outputs(V2 and V3):10% to 100% balanced on all outputs. Cross regulation for dual output: asymmetrical load 25% / 100% FL. Cross regulation for triple output: Main output 100% load, auxiliary 100%,other auxiliary25% to 100%. Auxiliary outputs(V2 and V3):main output 100% load, auxiliary 100%, other auxiliary 25% to 100% or main output 25%,auxiliary 25%,other auxiliary 25% to 100%. The models of FEC40-XXD3305 are specified with a 1µF ceramic output capacitors. Switching frequency for dual output: master (5VDC output) 300kHz slave (3.3VDC output) 500kHz The CTRL pin voltage is referenced to -INPUT. Heat-sink is optional and P/N：7G-0026C-F. The FEC40 series standard module meets EN55022 Class A and Class B with external components. For more detail information, please contact with P-DUKE. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Power Mate suggest: Nippon chemi-con KY series, 220µF/100V. Any condition of dual output (3.3VDC output / 5VDC output) rated Iout current, not to exceed 8A of total output currents. The product safety approval pending. CAUTION: This power module is not internally fused. An input line fuse must always be used. Page 2 of 3 www.pduke.com 2013/09/13 FEC40 SERIES 120 FEC40-48S05 Derating Curve DC-DC CONVERTER 120 OUTPUT POWER(%) OUTPUT POWER (%) 40 WATTS 100 80 60 40 20 0 FEC40-48S05 Derating Curve 13)) With Heatsink (Note (Note 10 100 80 60 40 20 0 -40 -20 0 20 59.1 60 40 80 100 ℃ 120 -40 -20 0 AMBIENT TEMPERATURE( ) 91% E F F IC IE N C Y (% ) E F F IC IE N C Y (% ) FEC40-48S05 Efficiency VS Input Voltage 89% 87% 85% 83% 81% 79% 77% 75% 36 40 44 48 52 56 60 64 20 40 60 66.2 80 100 ℃ 120 AMBIENT TEMPERATURE( ) 68 72 INPUT VOLTAGE (V) 95 90 85 80 75 70 65 60 55 50 45 FEC40-48S05 Efficiency VS Output Load 10 20 30 40 50 60 70 80 90 100 OUTPUT LOAD (% of Full Load) MECHANICAL DRAWING 1. All dimensions in Inch (mm) Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 2. Pin pitch tolerance ±0.01(0.25) 3. Pin dimension tolerance ±0.004 (0.1) PIN CONNECTION EXTERNAL OUTPUT TRIMMING PIN SINGLE DUAL DUAL POSITIVE TRIPLE 1 +INPUT +INPUT +INPUT +INPUT 2 -INPUT -INPUT -INPUT -INPUT 3 CTRL CTRL CTRL CTRL 4 NC NO PIN 3.3V +AUX 5 -SENSE (Note 7) +OUTPUT COMMON COMMON 6 +SENSE (Note 7) COMMON NC -AUX 7 +OUTPUT COMMON NC +OUTPUT 8 -OUTPUT -OUTPUT 5V COMMON 9 TRIM TRIM COMMON NC Page 3 of 3 www.pduke.com Output can be externally trimmed by using the method shown below. ( ) for dual output trim TRIM UP TRIM DOWN 5(8) 9(9) RU 9(9) RD 6(5) 2013/09/13