Datasheet LED Drivers for Automotive Light BD8381AEFV-M General Description Key Specifications Input Supply Voltage Range: Operating Temperature Range: BD8381AEFV-M is a white LED driver with the capability of withstanding high input voltage (50V MAX). It has also an integrated current-mode, buck-boost DC/DC controller to achieve stable operation against high input voltage and to remove the constraint of the number of LEDs in series connection. The LED brightness is controlled by either linear or PWM signal and is also possible to be controlled even without using a microcomputer, but instead, by means of the built-in PWM brightness signal generation circuit. Package 5.0V to 30V -40°C to +125°C W(Typ) x D(Typ) x H(Max) Features Integrated buck-boost current-mode DC/DC controller Built-in CR timer for PWM brightness PWM linear brightness Built-in protection functions (UVLO, OVP, TSD, OCP, SCP) LED error status detection function (OPEN/ SHORT) HTSSOP-B28 9.70mm x 6.40mm x 1.00mm Applications Headlight and Daytime Running Light etc. Typical Application Circuit and Block Diagram VREG Vin FAIL1 OVP UVLO VCC TSD COUT OVP OCP CS VREG Timer Latch EN PWM BOOT Control Logic OUTH DRV CTL SYNC OSC SLOPE SW PWM DGND RT VREG OUTL ERR AMP GND - COMP + SS VREG LEDR + OCP OVP SHORT Det LEDC SS PWMOUT THM INP1 FB INP2 DRLIN VREG OPEN/ SHORT/ SCP Detect DISC CR TIMER Open Det VTH Timer Latch FAIL2 CT PGND 〇Product structure: Silicon monolithic integrated circuit .www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111 • 14 • 001 SCP Det 〇This product has no designed protection against radioactive rays 1/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M Pin Configuration (TOP VIEW) 1 28 2 27 3 26 4 25 5 24 6 23 7 22 8 21 9 20 10 19 11 18 12 17 13 16 14 15 Pin Descriptions Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Symbol COMP SS VCC EN RT SYNC GND THM FB DISC VTH DRLIN FAIL1 FAIL2 OVP LEDC LEDR N.C. PGND PWMOUT CT OUTL DGND SW OUTH CS BOOT VREG www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 Function Error amplifier output Soft start setting input Input power supply Enable input Oscillation frequency-setting resistance input External synchronization signal input Small-signal GND Thermally sensitive resistor connection pin ERRAMP FB signal input pin CR Timer discharge pin CR Timer threshold pin DRL switch pin (Pulse output setting pin) Failure signal output LED open/short detection signal output Over-voltage detection input LED short detection pin (LED detection side) LED short detection pin (Resistor detection side) PWM brightness source pin PWM brightness signal output pin GND short protection timer setting pin Low-side external FET Gate Drive out put Low-side FET driver source pin High-side FET Source pin High-side external FET Gate Drive out put DC/DC output current detection pin High-side FET driver source pin Internal reference voltage output 2/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M Absolute Maximum Ratings (Ta=25°C) Parameter Symbol Rating Unit VCC 50 V VBOOT 55 V VSW, VCS, VOUTH 50 V VBOOT-SW 7 V -0.3 to +7 < VCC V Power Supply Voltage Boot Voltage SW,CS,OUTH Voltage BOOT-SW Voltage VREG,OVP,OUTL,FAIL1,FAIL2,THM,SS, COMP,RT,SYNC,EN,DISC,VTH,FB,LEDR, LEDC,DRLIN, PWMOUT,CT Voltage VREG, VOVP, VOUTL, VFAIL1, VFAIL2, VTHM, VSS, VCOMP, VRT, VSYNC, VEN, VDISC, VVTH, VFB, VLEDR, VLEDC, VDRLIN, VPWMOUT, VCT Power Consumption Pd 1.45 (Note 1) W Operating Temperature Range Topr -40 to +125 °C Storage Temperature Range Tstg -55 to +150 °C Tjmax 150 °C Junction Temperature (Note 1) IC mounted on glass epoxy board measuring 70mm x 70mm x 1.6mm, power dissipated at a rate of 11.60mW/°C at temperatures above 25°C. Caution: Operating the IC over the absolute maximum ratings may damage the IC. The damage can either be a short circuit between pins or an open circuit between pins and the internal circuitry. Therefore, it is important to consider circuit protection measures, such as adding a fuse, in case the IC is operated over the absolute maximum ratings.. Recommended Operating Conditions (Ta=25°C) Parameter Symbol Rating Unit Power Supply Voltage VCC 5.0 to 30 V Oscillating Frequency Range fOSC 100 to 600 kHz fSYNC fOSC to 600 kHz fSDUTY 40 to 60 % External Synchronization Frequency Range (Note 2) (Note 3) External Synchronization Pulse Duty Range (Note 2) Connect SYNC to GND or OPEN when not using external frequency synchronization. (Note 3) Do not switch between internal and external synchronization when an external synchronization signal is input to the device. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 3/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M Electrical Characteristics (Unless otherwise specified, VCC=12V Ta=25°C) Parameter Circuit Current Standby Current [VREG Block (VREG)] Reference Voltage [OUTH Block] OUTH High-Side ON-Resistance OUTH Low-Side ON-Resistance Over-Current Protection Operating Voltage SS Charge Current [OUTL Block] OUTL High-Side ON-Resistance OUTL Low –Side ON-Resistance [SW Block] SW Low -Side ON-Resistance [PWMOUT Block] PWMOUT High-Side ON-Resistance PWMOUT Low-Side ON-Resistance [Error Amplifier Block] Reference Voltage1 Reference Voltage2 The Amount of Change of VREF by Temperature COMP Sink Current COMP Source Current Max Duty Output [Oscillator Block] Oscillating Frequency [OVP Block] Over-Voltage Detection Reference Voltage OVP Hysteresis Width [UVLO Block ] UVLO Voltage UVLO Hysteresis Width [PWM Generation Circuit Block] VTH Threshold Voltage VTH Threshold Voltage PWM Minimum ON Width LED OPEN Detection Function LED SHORT Detection Function LED GND Short Protection Timer [Logic Inputs] Input HIGH Voltage Input LOW Voltage Input Current 1 Input Current 2 [FAIL Output (Open Drain) ] Fail LOW Voltage www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 Min Limit Typ Max ICC - 4.5 7.0 mA ISTBY - 0 8 µA EN=Hi, SYNC=Hi, RT=OPEN, CIN=10µF EN=Low VREG 4.5 5.0 5.5 V IREG=-5mA, CREG=10µF RONHH RONHL 3.5 2.5 VCC -0.60 5 7.0 5.0 VCC -0.52 7 Ω Ω ION=-10mA ION=10mA ISS 1.5 1.0 VCC -0.68 3 µA VSS=0V RONLH RONLL 2.0 1.0 4.0 2.5 8.0 5.0 Ω Ω ION=-10mA ION=10mA RONSW 2.0 4.5 9.0 Ω IONSW=10mA RONPWMH RONPWML 2.0 1.0 4.0 2.5 8.0 5.0 Ω Ω IONPWMH=-10mA IONPWML=10mA VREF1 VREF2 0.194 0.190 0.200 0.200 0.206 0.210 V V FB-COMP Short,1MΩ/250kΩ dVREF2 -0.090 -0.045 -0.003 mV/°C ICOMPSINK ICOMPSOURCE Dmax 50 -100 83 75 -75 90 100 -50 - µA µA % fOSC 285 300 315 KHz VOVP 1.9 2.0 2.1 V VOVP=Sweep up VOHYS 0.45 0.55 0.65 V VOVP= Sweep down VUVLO VUHYS 4.0 50 4.35 150 4.7 250 V mV VCC= Sweep down VCC= Sweep up VTH1 VTH2 tPWMON VOPEN VSHORT tSHORT 3 1 25 30 100 100 2/3VREG 1/3VREG 50 200 150 3.7 2 70 400 200 V V µs mV mV ms VSHORT ≥ lVLEDR-VLEDCl CCT=0.1µF VINH VINL IIN IEN 3.0 GND 20 15 35 30 1.0 50 45 V V µA µA VIN=5V (SYNC/DRLIN) VEN=5V (EN) VOL - 0.1 0.2 V IOL=0.1mA Symbol VOLIMIT 4/36 Unit Conditions V FB-COMP Short,1MΩ/250kΩ Ta=-40°C to +125°C VFB=0.4V, VCOMP=1V VFB=0V, VCOMP=1V fOSC=300kHz RRT=200kΩ TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M Typical Performance Curves (Unless otherwise specified, Ta=25°C) 6 700 VCC=12V Oscillating Frequency: fOSC [kHz] Output Voltage: VREG [V] 600 4 2 500 RRT=100kohm 400 300 200 RRT=200kohm 100 0 0 0 5 10 15 20 25 30 35 40 45 -50 50 -25 0 25 50 75 100 125 TEMPERATURE: [℃] Temperature: TaTa[°C] VCC Voltage: Power Supply Voltage: [V] VCC [V] Figure 2. Oscillating Frequency vs Temperature (fOSC Temperature Characteristic) Figure 1. Output Voltage vs Power Supply Voltage (VREG Voltage Characteristic) 0.22 8.0 VCC=12V 0.21 Circuit Current: ICC [mA] Output Voltage: VCC-VCS [V] 0.215 0.205 0.2 0.195 0.19 6.0 4.0 2.0 0.185 0.18 -50 0.0 -25 0 25 50 75 100 0 125 10 15 20 25 30 35 40 45 50 [V] PowerSupply SupplyVoltage: Voltage:VV [V] CCCC Temperature: Ta [°C] Figure 4. Circuit Current vs Power Supply Voltage Figure 3. Output Voltage vs Temperature (Standard Voltage Temperature Characteristic) www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 5 5/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M Typical Performance Curves – continued (Unless otherwise specified, Ta=25°C) 0.66 100 90 Buck VOUT=6V 0.62 0.60 0.58 VVCC=12V CC= 12V Efficiency [%] 85 Efficiency [%] Output Voltage: VCC-VCS [V] 0.64 ILED=0.6A Boost VOUT=24V 95 80 Buck-Boost VOUT=14V 75 70 0.56 65 0.54 60 -50 -25 0 25 50 75 100 6 125 21 Figure 6. Efficiency vs Power Supply Voltage (Input Voltage Dependence) Figure 5. Output Voltage vs Temperature (Overcurrent Detection Voltage Temperature Characteristic) 10 250 VCC=12V 200 150 100 50 VCC=12V PWMOUT Output Voltage: [V] [V] PWMOUT OUTPUT VOLTAGE Reference Voltage: VREF [mV] 12 15 18 SUPPLY VOLTAGE:Vcc [V] Power Supply Voltage: VCC [V] Temperature: Temperature: Ta Ta [°C] [℃] REFERENCEVOLTAGE :VREF [mV] 9 8 6 4 2 1/3VREG 2/3VREG 0 0 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 THMVoltage: VOLTAGE:THM[V] THM THM [V] 5 VTH Voltage: VVTH [V] Figure 8. PWMOUT Output Voltage vs VTH Threshold Voltage Figure 7. Reference vs THM Voltage Figure Voltage 7. THM Gain (THM Gain) www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 1 2 3 4 VTH VOLTAGE:VVTH [V] VTH Voltage: VVTH [V] 6/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M Typical Performance Curves – continued (Unless otherwise specified, Ta=25°C) 10 VCC=12V VCC=12V Ta=25°C Ta=-40°C Output Voltage: VREG [V] 8 OUTPUT VOLTAGE:VREG [V] Output Voltage: VPWMOUT [V] OUTPUT VOLTAGE:PWMOUT [V] 10 Ta=125°C 6 4 2 0 Ta=25°C 8 Ta=125°C 6 4 2 0 0 1 2 3 4 DRLIN VOLTAGE:VDRLIN DRLIN Voltage: VDRLIN [V][V] 5 0 Over-Voltage Detection Reference Voltage: VOVP [V] 5.5 VCC=12V 5.4 Over voltage detection voltage: VOVP[V] 5.3 OUTPUT Voltage: VREG[V] 5.2 5.1 5 4.9 4.8 4.7 4.6 4.5 -50 -25 0 25 50 75 TEMPERATURE:Ta [℃] 100 125 2 3 4 ENEN VOLTAGE:VEN Voltage: VEN [V][V] 5 2.15 VCC=12V 2.1 2.05 2 1.95 1.9 1.85 -50 -25 0 25 50 75 TEMPERATURE:Ta [℃] 100 125 Temperature: Ta [°C] Temperature: Ta [°C] Figure 12. Over-Voltage Detection Reference Voltage vs Temperature (OVP Voltage Temperature Characteristic) Figure 11. Output Voltage vs Temperature (VREG Voltage Temperature Characteristic) www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 1 Figure 10. Output Voltage vs EN Threshold Voltage (DRLIN=VREG) Figure 9. Output Voltage vs DRLIN Threshold Voltage Output Voltage: VREG [V] Ta=-40°C 7/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M Typical Performance Curves – continued (Unless otherwise specified, Ta=25°C) 400 60 55 50 45 40 35 30 -50 -25 0 25 50 75 TEMPERATURE:Ta [℃] 100 250 200 150 -25 0 25 50 75 TEMPERATURE:Ta [℃] 100 125 Temperature: Ta [°C] Temperature: Ta [°C] Figure 13. LED Open Detection Voltage vs Temperature www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 300 100 -50 125 VCC=12V VLEDR=2V 350 LED short detection voltage: Vshort[mV] LED Short Detection Voltage: VSHORT [mV] VCC=12V 65 LED open detection voltage: Vopen[mV] LED Open Detection Voltage: VOPEN [mV] 70 Figure 14. LED Short Detection Voltage vs Temperature 8/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M Application Information 1. Application Circuit Application Circuit 1 VREG Vin FAIL1 OVP UVLO VCC TSD COUT OVP OCP CS VREG Timer Latch EN PWM BOOT Control Logic OUTH DRV CTL SYNC SW PWM SLOPE OSC DGND RT VREG OUTL ERR AMP GND - COMP + SS LEDR + OCP OVP SHORT Det LEDC SS VREG PWMOUT THM INP1 FB INP2 DRLIN VREG OPEN/ SHORT/ SCP Detect CR TIMER DISC Open Det VTH Timer Latch FAIL2 SCP Det PGND CT Figure 15 Buck application composition (It is INP1, INP2 and two input selector function and EN connected direct to VCC) Application Circuit 2 VREG Vin FAIL1 OVP UVLO VCC TSD COUT OVP OCP CS VREG Timer Latch EN PWM BOOT Control Logic OUTH DRV CTL SYNC OSC SLOPE SW PWM DGND RT VREG OUTL ERR AMP GND - COMP SS LEDR + OCP OVP VREG VREG + SHORT Det 30kΩ LEDC 20kΩ SS PWMOUT THM FB DRLIN VREG OPEN/ SHORT/ SCP Detect DISC CR TIMER Open Det VTH Timer Latch SCP Det FAIL2 CT PGND Figure 16 Boost application composition (When invalidating short detection and EN is inputted by a voltage divider) www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 9/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M 2. Reference PCB Setting VCC CVCC1 CVCC3 CVCC2 VREG COMP VREG SS BOOT VREG CREG CCS RCS2 RPC RCS1 CPC CSS SYNC DGND GND OUTL ROUTL ROVP1 RTHM21 THM1 VOUT COUT1 SYNC DI2 RSW1 DGND RLEDR1 SW TR RLEDR2 RT CBOOT COUT2 RRT OUTH RSW2 RTHM3 RTHM11 GND CS EN RQ1 SW1 EN ROVP2 VCC VREG VREG RCS3 LEDOUT CCT THM FB CCR VTH VTH SW2 RFL1 PGND PGND N.C. DRLIN LEDR FAIL1 LEDC FAIL2 OVP RSENSE2 THM2 RCR2 RSENSE1 RCR1 PWMOUT DISC RQ3 CT LEDR LEDC VREG RFL2 FAIL1 FAIL2 Figure 17 VCC=8V to 16V, VOUT=16V, ILED=1A, fOSC=300kHz, PWM dummign25%, PWM Frequency 130Hz No. Component Name Component Value Component Product Name No. 23 CCS N.M - 24 CBOOT 0.1μF GCM188R11H104KA42 Name Component Value Product Name 1 CVCC1 10μF 2 CVCC2 10μF GCM32ER71E106KA42 GCM32ER71E106KA42 3 CVCC3 0.1μF GRM31CB31E104KA75B 25 Q1 RSS070N05 - 4 CPC 0.1μF GCM188R11H104KA42 26 DI1 RB050L-40 - 5 RPC MCR03 Series 27 RSW1 6 CSS GCM188R11H104KA42 28 RSW2 N.M 7 RRT 200kΩ MCR03 Series 29 RQ1 N.M - 8 RTHM11 100kΩ MCR03 Series 30 L 10μH SLF12575T100M5R4-H 820Ω 0.1μF 0Ω - 9 RTHM12 100kΩ MCR03 Series 31 ROUTL 10 RTHM21 100kΩ MCR03 Series 32 Q2 RSS070N05 11 RTHM22 100kΩ MCR03 Series 33 DI2 RF201L2S - 12 RTHM3 0Ω - 34 COUT1 10μF GCM32ER71E106KA42 - 0Ω - MCR03 Series - 13 TR 35 COUT2 10μF GCM32ER71E106KA42 14 RCR1 30kΩ MCR03 Series 36 CCT 0.1μF GCM188R11H104KA42 15 RCR2 10kΩ MCR03 Series 37 ROVP1 270kΩ 16 CCR GCM21BR11H224KA01 38 ROVP2 30kΩ 17 FRL1 100kΩ MCR03 Series 39 RLEDR1 90kΩ 18 FRL2 100kΩ MCR03 Series 39 RLEDR2 30kΩ 19 CREG 10μF GCM32ER71E106KA42 40 Q3 20 RCS1 110mΩ MCR100JZHFSR110 41 RQ3 RSS070N0 5 N.M 21 RCS2 N.M - 42 RSENSE1 200mΩ 22 RCS3 - 43 RSENSE2 N.M 0.22μF 0Ω MCR03 Series MCR03 Series MCR03 Series MCR03 Series MCR100JZHFSR510 - (Note) When no PWM dimming, DI2 should be a schottky diode instead of a Fast Recovery diode to improve efficiency. When dimming with External PWM signal, DISC should be pulled up to VREG with 10KΩ,then input PWM signal to VTH.(when no PWM dimming, remove Q3 and replace RQ3=0Ω and short to DS) Efficiency improvement is possible by making DI2 a schottky Diode .However, since high temperature leakage current is large and output voltage ripple is large as well, LED may flicker when PWM dimming ratio is very low. So it is recommended to use a Fast recovery Diode. Values of the capacitors can be smaller than the amount that was selected by the DC bias characteristics of the capacitor when using ceramic capacitors. For EMI reduction, please insert resistance to ROUTL and RBOOT. It is recommended to be below 20Ω. The output voltage ripple is larger in Boost application than in Buck application. Hence, it is recommended to use at least 100µ F output capacitor. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 10/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M 3. 5V Voltage Reference (VREG) 5V (Typ) is generated from the VCC input voltage when the enable pin is set high. This voltage is used to power internal circuitry, as well as the voltage source for device pins that need to be fixed to a logical HIGH. UVLO protection is integrated into the VREG pin. The voltage regulation circuitry operates uninterrupted for output voltages higher than 4.5 V (Typ), but if output voltage drops to 4.3 V (Typ) or lower, UVLO engages and turns the IC off. Connect a capacitor (CREG = 10µF Typ) to the VREG terminal for phase compensation. Operation may become unstable if CREG is not connected. 4. LED Current Setting and Control Method. (1) Method of setting the LED current The LED current can be calculated by the following formula. THM ≥1.0V→ILED=0.2V(Typ) / RSET THM <1.0V→ILED=VTHM / (GAIN x RSET) (GAIN:the gain of internal AMP 5(Typ)) VCC LED Current:ILED THM terminal voltage:VTHM Resistance of LED current setting:RSET RSET=0.2Ω LED電流 : ILEDLED [A] LED Current:I [A] 1.0A OUTH VOUT SW OUTL PWMOUT FB 1.0V RSET DCDC入力電圧 Input Voltage:V [V] THM[V] : VTHM Figure 18. LED current setting block diagram VDC Figure 19. The LED current derating by THM terminal (2) Linear dimming function LED current can be controlled linearly by using the THM terminal which is commonly used as a derating function. For example, THM terminal is used when suppressing the degradation at high temperature of the LED (Figure 20) and controlling the excessive current to the external components under the conditions likely to occur in the power supply voltage fluctuations in the idling stop function. VTHM input range is recommended VTHM ≥ 0.4V. VREG 1.2 R3 THM DC R2 product value unit VREG 5 V R1 20 kΩ R2 47 kΩ R3 47 kΩ R3:NTCG104BF473F 1.0 LED Current [A] R1 0.8 0.6 0.4 0.2 0.0 -50 0 50 100 150 Temprature(℃) Figure 20. The derating use case with thermistor resister. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 11/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M 5. Setting of CR Timer Dimming It is possible to set the PWM frequency (fPWM) and the PWM on Duty (DON) with the external resistor and capacitor by using the built-in CR timer function. This function can be used to set the Dimming range from 2%up to 45% and the frequency range from 100Hz up to 20kHz. When a Hi voltage is applied at DRLIN terminal, 100% On-Duty is outputted at the PWMOUT terminal and at the LED current, independent of the PWM signal and the CR Timer. The minimum PWM pulse width is 25μs. VREG V REG REG DON PWMOUT f PWM RCR1 R CR1 DISC R RCR2 CR2 VTH PWMOUT PWM Frequency (fPWM) BD8381SAEFV-M CCR C CR f PW M SW 1.44 RCR1 2 RCR2 CCR DRLIN VVREG REG PWM on Duty (DON) DON RCR2 100 RCR1 2 RCR2 EN SW ON DRLIN ④ 2/3VREG ② VTH ① 1/3VREG ③ GND ① Turning on EN, VTH voltage is increased and CCR starts charging. ②,③CCR is discharged in the DISC to 1/3VREG, when VTH voltage reaches 2/3VREG. ④ PWMOUT is Hi when the DRLIN is Hi. DISC PWMOUT When DRLIN is from Low Hi, PWMOUT OUTputs from PWM mode to Hi only. Figure 21. The setting of PWM dimming using CR Timer and Timing chart Synchronization of the PWM dimming signal with an external signal is possible by inputting the external signal at the VTH terminal. The Hi voltage of the external signal can be more than 3.7V and the Low voltage can be less than 1.0V. VTH(external signal ) OUTL ILED Figure 22. The waveform of PWM dimming in synchronization with an external signal www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 12/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M 6. Relationship between PWM dimming and SCP protection If the PWM ON-Time is short, even if it is an internal or an external PWM dimming, it will cause the rise time of the output voltage to be delayed and there is likely to have a false detection of the SCP. Figure 23 and Figure 24 indicates the relation between SCP and PWM dumming. Detail explanation of SCP is described in P.16. EN Since comp Voltage increases independent of PWM dimming at DRLIN=Hi, the rise time of output voltage is fast. ⇒Rise of the output voltage is high. It has low possibility to detect SCP protection. PWMOUT Tss SS 0.7V(Typ.) Tcomp COMP Tup VOUT FB 50mV CT SCP timer starts in synchronization with the EN Reset Now that you have exceed the 50mV Tscp Figure 23. The relation of the output voltage rise time and SCP protection (not at PWM 100% dimming) Since comp Voltage increases only when PWM=Hi, the rise time of output voltage is slow. ⇒Rise of the output voltage is slow. It have the potential to scp detection EN PWMOUT (=PWM) SS TSS 0.7V(Typ.) TCOMP COMP TUP VOUT FB 50mV CT SCP timer starts in synchronization with the EN TSCP Figure 24. The relation of the output voltage rise time and SCP protection (at PWM dimming) www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 13/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M The rise time of the output voltage at PWM dimming is calculated as follows. The COMP voltage starts to increase when PWM=Hi and the switching output of the DC/DC circuit depends on the CPC capacitor connected at the COMP terminal .It also affects the soft start time during start-up to prevent the rush current. (Refer to P.15 for more details.) Base on the above explanation, the time (tUP) it takes for the output voltage to reach the steady state level is calculated as follows. Rise Time of COMP voltage :tCOMP COMP source current:ICOMPSOURCE tUP tSS tCOMP Capacitor of COMP:CPC Soft start time:tSS V [V ] CSS [ F ] SS Charged current:ISS t SS SWST I SS [ A] Capacitor of SS:CSS PWM Dimming rate:DON Soft start release voltage 0.85V (Max):tSWST VSWMAX [V ] CPC [ F ] 1 tCOMP MaxDuty output voltage 2.0V (Max):VSWMAX I [ A] DON COMPSOURCE During the rise time of the output voltage which is calculated above, SCP detection starts the timer operation which is synchronized with EN. If the PWM dimming ratio is low and the rise time of output voltage is delayed, there is a possibility for a false detection of SCP. Ex) The condition that ICOMPSOURCE=75μA,CPC=0.1µF,ISS=5μA,CSS=0.1μF, DON=5% are tSS=17ms,tCOMP=53.3ms. So, tUP is about 60ms From the above, when using the PWM dimming, it must establish the below relationship. (tSCP indicates the SCP mask time. It indicates P.16 in detail.) tUP < tSCP As a reference, it is recommended that 1.2 tUP tSCP . There is a need to reduce CPC or CSS in order to achieve fast rise time. If the CSS is decreased, the overshoot of the output voltage increases as the inrush current increases. On the other hand, if the CPC is decreased, the phase margin becomes unstable due to the failure to start at the right timing when the recommended range of 1.2 tUP tSCP is not met. Also, always confirm that , CT terminal is connected to GND. The power supply voltage VCC after applying a PWM signal input, please input always earlier than the EN control signal when used in external input PWM as stated in P.19. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 14/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M 7. DC/DC controller (1) Over-voltage protection circuit (OVP) The output of the DCDC converter should be connected to the OVP pin via a voltage divider. In determining the appropriate trigger voltage of the OVP block, consider the total number of LEDs in series and the maximum VF variation. The OVP terminal voltage, VOVP is recommended to be in the range of 1.2V<VOVP<1.4V during normal operation. If VOVP is not at the normal operating range, it is possible to detect LED open protection. And the role of the OVP function is for the protection of the half-short mode of FB terminal short (VFB ≈ 0.1V). (2) DC/DC converter oscillation frequency (fOSC) The regulator’s internal triangular wave oscillation frequency can be set via a resistor connected to the RT pin (pin 5). This resistor determines the charge/discharge current to the internal capacitor, thereby changing the oscillation frequency. Refer to the following theoretical formula when setting RT: fOSC 60 10 6 [ k Hz] RRT [] 6 60 x 10 (V/A/S) is a constant (±5%) determined by the internal circuitry, and α is a correction factor that varies in relation to RT: (RT: α = 100kΩ: 1.0, 150kΩ: 0.99, 200kΩ: 0.98, 280kΩ: 0.97) A resistor in the range of 100kΩ to 280kΩ is recommended. Settings that deviate from the frequency range shown below may cause switching to stop, causing the device operation to be unstable. Please consider the parasitic capacitance of RT terminal at PCB board design. It must be less than 50pF. 1000 RRTRT抵抗値[kohm] [ kΩ ] DC/DC発振周波数[kHz] fOSC [ kHz ] 1000 100 100 10 10 70 RRT [ kΩ ] RT抵抗値[kohm] Figure 25. fOSC vs RRT 80 700 800 fSYNC [ kHz ] SYNC入力周波数[kHz] Figure 26. RRT vs fSYNC (3) External DC/DC converter oscillation frequency synchronization (fSYNC) Please do not switch from external to internal oscillation of the DC/DC converter if an external synchronization signal is present on the SYNC pin. When the signal on the SYNC terminal is switched from high to low, a delay of about 30 µs (typ) occurs before the internal oscillation circuit starts to operate (only the rising edge of the input clock signal on the SYNC terminal is recognized). Consider that; if the external sync is already running and is switched to internal synchronization from external synchronization. It may cause the output voltage overshoot and erroneous open detection may occur. In addition, whenever an external synchronization is used, please set the RRT such that the external synchronization frequency is fSYNC < fOSC x 1.2. (4) Soft Start Function The soft-start (SS) limits the current and slows the rise-time of the output voltage during the start-up, and hence leads to the prevention of the overshoot of the output voltage and the inrush current. The SS voltage is Low when the OCP and the OVP is detected. Switching is stopped and operation is resumed. tSS (soft-start time) is calculated using the formula below. Please refer to P.23 for more detailed application of the setting method. tSS V [V ] CSS [ F ] SWST I SS [ A] www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 Soft start time: tSS Soft start charge current 5μA (Typ): ISS Capacitor of SS: CSS Soft start release voltage 0.85V (Max): VSWST 15/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M (5) Self-diagnostic functions The operating status of the built-in protection circuit is propagated to FAIL1 and FAIL2 pins (open-drain outputs). FAIL1 becomes low when UVLO, TSD, OVP, OCP, or SCP protection is engaged, whereas FAIL2 becomes low when open or short LED is detected. FAIL2 FAIL1 LEDOPEN UVLO TSD OVP OCP SCP Counter S MASK R Q EN=Low UVLO/TSD S Q EN=Low UVLO/TSD LEDSHORT R (6) Operation of the Protection Circuit (a) Under-Voltage Lock Out (UVLO) The UVLO shuts down all the circuits except for VREG when VCC ≤ 4.3V (TYP). (b) Thermal Shut Down (TSD) The TSD shuts down all the circuits except for REG when the Tj reaches 175°C (TYP), and releases when the Tj becomes below 150°C (TYP). (c) Over Current Protection (OCP) The OCP detects the current through the power-FET by monitoring the voltage of the high-side resistor and activates when the CS voltage becomes less than VCC-0.6V (TYP). When the OCP is activated, the external capacitor of the SS pin will discharge and the switching operation of the DCDC turns off. (d) Over Voltage Protection (OVP) The output voltage of the DCDC is detected with the OVP-pin voltage and the protection activates when the OVP-pin voltage becomes greater than 2.0V (TYP). When the OVP is activated, the external capacitor of the SS pin will discharge and the switching operation of the DCDC turns off. (7) Short Circuit Protection (SCP) (Following Figure 36 in P.21) SCP is independent from PWM dimming. When the FB-pin voltage becomes less than 0.05V (TYP), the internal counter starts operating and latches off the circuit approximately after 150ms (when C CT = 0.1µF). If the FB-pin voltage becomes over 0.05V before 150ms, then the counter resets. When the LED anode (i.e. DCDC output voltage) is shorted to ground, the LED current turns off and the FB-pin voltage becomes low. Furthermore, the LED current also turns off when the LED cathode is shorted to ground. Hence in summary, the SCP works in both cases when the LED anode and the LED cathode is being shorted. SCP mask timer (tSCP) can be calculated using the following expression. tSCP CCT [ F ] VCT [V ] 8count ICT [ A] SCP mask timer:tSCP CT charge current 5μA (Typ):ICT Capacitor of CT:CCT CT terminal Voltage 0.8V (Typ):VCT The need for SCP varies depending on the application. The OCP is detected and limited by High side SW, when the output is shorted to GND in the Buck / Buck-Boost application. Since the current continues to flow continuously, set the SCP timer to stop after an error is detected. On the other hand, the current path can not be cut off and large current continues to flow in the Boost application because there is no High side SW in Buck / Buck-Boost application. Therefore, please mask the SCP function in boost application. (CT terminal short to GND) (8) LED Open Detection(Following Figure 34 in P.20) When the FB-pin voltage < 50mV (TYP) as well as OVP-pin voltage 1.7V (TYP) operates in these ranges, the device detects LED open and latches off that particular channel. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 16/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M (9) LED Short Detection(Following Figure 35 in P.20) Less brightness of the light source will be produced whenever one LED is shorted somewhere within the load. If the guaranteed luminance of the light source is required, detection of the failure in the circuit must be performed. LED short detection is activated whenever one of the LEDs in the circuit, is shorted. In case of a short circuit, problem of LED short detection is informed. When one of the LEDs used is shorted somewhere in the circuit, |LEDR-LEDC| ≥ 0.2 (TYP), the internal counter starts operating, and approximately after 100ms (when fOSC = 300 kHz) the operation latches off. With the PWM brightness control, the detection operation only proceeds when PWM=Hi. If the condition of the detection operation is released before 100ms (when fOSC = 300 kHz), then the internal counter resets. LED short timer :tSHORT DC/DC oscillator frequency:fOSC PWM dimming ratio:DON tSHORT 1/ fOSC 32770 / DON There is a possibility that the LED short detection malfunctions when the difference of VF is large. Therefore, please adjust external resistance connected for VF. It is recommended to be 1V-3V of the input voltage range of LEDR and LEDC. (Note) The counter frequency is the DCDC switching frequency determined by the RT. The latch proceeds at the count of 32770. VOUT(DC/DC output) R3 LEDR Y pcs X pcs R4 R1 LEDC R2 Setting method R1:R2 = X:1 R3:R4 = (( X + 1 ) Y – 1):1 PWMOUT FB Figure 27. High luminance LED (multichip) when using Y piece VOUT(DC/DC output) VOUT(DC/DC output) R3 R3 LEDR Y pcs R4 R1 LEDC LEDC R2 PWMOUT Setting method R1:R2 = 1:1 R3:R4 = (2Y – 1):1 FB PWMOUT Setting method R3:R4 = (Y – 1):1 FB Figure 28. When using the single chip (White LED) www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 LEDR Y pcs R4 17/36 Figure 29. When using the Low VF LED as Red LED TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M 8. Error all condition Detecting Condition Protection Operation after detect [Detect] [Release] UVLO VCC<4.35V VCC>4.5V TSD Tj>175°C Tj<150°C OVP VOVP>2.0V VOVP<1.45V SS discharged OCP VCS ≤ VCC-0.6V VCS>VCC-0.6V SS discharged SCP VFB<0.05V (150ms delay when CCT=0.1µF) EN or UVLO LED open VFB<0.05V & VOVP>1.7V EN or UVLO LED short lVLEDR-VLEDCl ≥ 0.2V (100ms delay when fOSC=300kHz) EN or UVLO All blocks (but except VREG) shut down All blocks (but except VREG) shut down Counter starts and then latches off all blocks (but except REG) Counter starts and then latches off all blocks (but except REG) Counter starts and then latches off all blocks (but except REG) 9. Effectiveness of the protection of each application VCC CS VCC VCC CS CS OUTH OUTH SW SW OUTL SW OUTL PWMOUT PWMOUT FB PWMOUT FB Figure 30. Buck Application FB Figure 31. Boost Application PROTECTION UVLO OCP OVP DC/DC Output short GND detection LED short detection LED Open detection LED Anode/Casode short detection Buck Note2 Figure 32. Buck-Boost Application DC/DC Application Boost Note1 Note2 Buck-Boost Note2 Note1:When the DC/DC output is shorted to GND using Boost application, there is a possibility of high current flow which lead to the destruction of the external components. For the reduction of current in the external components, CT terminal is connected to GND. Note2:LED doesn’t light when LED is shorted between anode and cathode. Under shorting LED, when using Buck/Buck-Boost application, may cause the large current not to flow while when using Boost application, there is a large current flowing from VCC to GND. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 18/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M 10. Power supply turning on sequence VCC 5.0V 5.0V ① ⑥ EN 4.5V VREG THM ③ UVLO release 解除 ④ UVLO 検出 detect 4.3V ⑤ ② Input by the(VREGの抵抗 resistance 分割で入力) division of VREG VTH ④ ③ ② ⑤ Input by the (外部からPWM external PWM 信号を印加) ② ⑤ SYNC ② DRLIN While DRLIN =Low DRLIN=Lowで ILED is dumming. DRLIN=HiでPWM While DRLIN =High ILED調光100% is not dummign. PWM調光制御 ⑤ SS OUTL VOUT ILED Figure 33 Power supply turning on sequence ① After becoming VCC>5V, the input of the other signals is possible. ② Before EN inputs, please fix VTH, THM, DRLIN, SYNC terminal voltage. An input order is not related. ③ VREG rises simultaneously with the input of EN, UVLO protection releases and switching starts. ④ VREG falls simultaneously with EN=Off. ⑤ Please stop input signal of VTH, THM, DRLIN, SYNC terminal voltage. An input order is not related. ⑥ VCC is OFF. Note: It leads to the destruction of IC and external parts because it doesn't error output according to an external constant of adjacent pin 24pin SW terminal, 25pin OUTH terminal, 26pin CS terminal and 27pin BOOT terminal. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 19/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M 11. Operation in error circumstances of LED (1) LED open detection VCC LED OPEN FB 50mV OUTH VOUT SW 0V OUTH/OUTL Switching stop 1.7V OVP OUTL OPEN FAIL2 LED OPEN detection when VOVP>1.7 and VFB<50mV (When it achieves the detection condition, the FP latch is done.) Q1 PWMOUT FB RSET OVP Figure 34 (2) LED short detection VCC VOUT It gets down by LED1 step. OUTH SW VOUT LEDR-LEDC 0V OUTH/OUTL 0.2V FOSC Switching stop OUTL 1 LEDC short FAIL2 TSHORT=32770× FOSC ×DON TSHORT PWMOUT Q1 FB RSET It detects short and error is detected with FAIL2 after the timer TSHORT. Ex)It detects short, and after the timer of △T, error isisdetected with FAIL2. TSHORT about 100ms under the condition that FOSC=300kHz and dimming=100%. TSHORT is about 200ms under the condition that FOSC=300kHz and dimming=50%. LEDR Figure 35 www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 20/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M (3) LED anode short to GND detection VCC OUTH SW VOUT Short GND LED anode GND short VOUT 0V FB 200mV 50mV Capacity dependence connected with CT OUTL CT OUTH/OUTL Switching stop PWMOUT Q1 Timer operation of CT after GND short detection. FAIL1 becomes Hi→Low. FAIL1 FB RSET TSCP ItBydetects short, and after the timerSCP of △T, connecting CT terminal to GND, function can be invalidated. error is detected with FAIL2. Figure 36 Note: When GND short-circuits by the DC/DC output by Boost application, high current flows and may lead to the destruction of external parts. The boost application does not enable the GND short protection of the DC/DC output. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 21/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M 12. Procedure for external components selection Follow the steps as shown below in selecting the external components (1) Work with PWM dimming frequency and ratio setting. (2) Work with SCP mask timer setting. (3) Work with the soft start setting. (4) Work with CPC setting that will meet the condition of the rise time of the output voltage such that tUP < SCP mask timer tSCP. (5) Work out IL_MAX from the operating conditions. (6) Select the value of RCS such that IOCP > IL_MAX. (7) Select the value of L such that 0.05[V/µs] < (8) Work with the Over-Voltage Protection (OVP) setting. (9) Select coil, schottky diodes, MOSFET and RCS which meet the ratings. Feedback the value of L Vout x RCS < 0.3[V/ µs]. L (10) Select the output capacitor which meets the ripple voltage requirements. (11) Select the input capacitor. (12) Work with the compensation circuit. (13) Verify through experimentation. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 22/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M (1) PWM dimming frequency and ratio setting It is possible to set the PWM frequency (fPWM) and the PWM on Duty (DON) in the external resistor and capacitor using the built-in CR timer function. REG DON PWMOUT f PWM RCR1 DISC RCR2 VTH PWM FREQUENCY (fPWM) PWMOUT BD8381SAEFV-M CCR f PWM 1.44 RCR1 2 RCR2 CCR SW DRLIN PWM on Duty (DON) VREG DON RCR2 100 RCR1 2 RCR2 (2) SCP mask timer setting SCP mask timer (tSCP) is determined by the CT terminal capacitor which is calculated using the following expression. tSCP SCP mask timer:tSCP CT charge current 5μA (Typ):ICT Capacitor of CT:CCT CT terminal Voltage 0.8V (Typ):VCT C [ F ] VCT [V ] CT 8count ICT [ A] In the P.14, when LED number is large or PWM dimming ratio is low, it may not satisfy the relational formula which has been described in P.14. Please connect CT terminal to GND in case the relational formula is not satisfied. (3) Setting of the soft-start The soft-start allows the coil current as well as the overshoot of the output voltage at the start-up to be minimized. For the capacitance, it is recommended to be in the range of 0.001µF 0.1µF. If the capacitance is less than 0.001µF, it may cause an overshoot on the output voltage while if the capacitance is greater than 0.1µF, it may cause massive reverse current through the parasitic elements of the IC and may damage the whole device. tSS VSWST [V ] CSS [ F ] I SS [ A] www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 23/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M (4) CPC setting that meets the condition of the rise time of the output voltage such that tUP < SCP mask timer tSCP The rise time of the output voltage (tUP) can be calculated using the following formula. Rise Time of the COMP voltage:tCOMP COMP source current:ICOMPSOURCE Capacitor of COMP:CPC PWM Dimming rate:DON MaxDuty output voltage 2.0V (Max):VSWMAX tUP tSS tCOMP tCOMP 1 VSWMAX [V ] CPC [ F ] I COMPSOURCE [ A] DON Please adjust CPC and CCT to satisfy the following relationship. tUP<tSCP For a guide, it is recommended that 1.2 tUP tSCP . If the above formula is not satisfied, failure in the activation of the SCP may occur regardless of which application. So it is important to connect CT terminal to GND to prevent the false detection of SCP protection circuit. (5) IL_MAX from the operating conditions. (a) Calculation of the maximum output voltage (VOUT) To calculate the VOUT, it is necessary to take into account the VF variation and the number of LEDs connected in series connection. VF of LED:VF VF distribution:ΔVF VOUT VF VF N VREF RPWMON IOUT Series of LED:N DC/DC feedback Ref voltage 0.2V (Typ):VREF (b) Calculation of the output current ILED ON Resistance of PWM dimming:RPWMON VREF LED current:ILED I LED RSET PWM dimming ratio:DON Resistance of LED current setting:RSET Coil max current:IL_MAX (c) Calculation of the input peak current IL_MAX Coil average current:IL_AVG Ripple current:ΔIL Buck-Boost Power supply voltage:VCC I L _ MAX I L _ AVG 1 2 I L Output voltage:VOUT I L _ AVG VCC VOUT I LED/ VCC Efficiency:η V 1 VOUT DC/DCFrequency:fOSC I L CC L fOSC VCC VOUT Boost I L _ MAX I L _ AVG 1 2 I L I L _ AVG VOUT I LED /( VCC ) V V VCC 1 I L CC OUT L VOUT fOSC Buck I L _ MAX I L _ AVG 1 2 I L I L _ AVG I LED I L VOUT VCC VOUT 1 L VOUT fOSC The worst case scenario for VCC is when it is at the minimum, and thus the minimum value should be applied in the equation. The L value of 6.8µH to 33µH is recommended. The current-mode type of DC/DC conversion is adopted for BD8381AEFV-M, which is optimized with the use of the recommended L value in the design stage. This recommendation is based upon the efficiency as well as the stability. The L values outside this recommended range may cause irregular switching waveform and hence deteriorate stable operation. η (Efficiency) is approximately 80% in Buck-Boost application and approximately 90% in Buck / Boost application. (6) The setting of over-current protection Choose RCS µsing the formula VOCP _ MIN 0.52V / RCS I L _ MAX . When investigating the margin, please note that the L value may vary by approximately ±30%. And I OCP _ MAX VOCP _ MAX (0.68V ) RCS . www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 24/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M (7) The selection of the L In order to achieve stable operation of the current-mode DC/DC converter, we recommend selecting the L value in the ranges indicated below: Buck/Buck-Boost 0.05 [V / s ] VOUT RCS 0.3 L V / s Boost 0.05 [V / s ] (VOUT VCC ) RCS 0.3 L V / s Stability will be greatly increased by reducing the calculated value but there is also a possibility that the response will be lowered. (8) The setting of OVP voltage It is recommended that OVP terminal voltage is set from 1.2V to 1.4V. When VOVP<1.2V, it is necessary that the external components are in high voltage ratings.. When VOVP>1.4V, there is a possibility that LED open protection may malfunction and by determining ROVP1 and ROVP2, VOUT_MAX can be calculated using the following formula. VOUT _ OVPMAX ROVP1 [k] ROVP 2 [k] VOVP ROVP 2 [k] VOUT Output voltage at OVP detection:VOUT_OVPMAX OVP resistance:ROVP1, ROVP2 OVP detection voltage 2.1V (MAX):VOVP ROVP1 OVP OPEN 1.7V ROVP2 OVP 2.0V/1.45V 1.2V < VOUT × ROVP < 1.4V ROVP1 + ROVP2 Figure 37. The circuit of OVP terminal www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 25/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M (9) Select coil, schottky diodes, MOSFET and RCS which meet the ratings (a) Buck-Boost application VCC RCS CS M1 OUTH L D2 SW M2 D1 COUT OUTL M3 PWMOUT FB RSET Figure 38. Buck-Boost application Coil L Diode D1 Diode D2 MOSFET M1 MOSFET M2 RCS COUT MOSFET M3 RSET Note: Note: Rated current >IOCP_MAX >IOCP_MAX >IOCP_MAX >IOCP_MAX >IOCP_MAX ― ― > ILED_MAX ― Rated Voltage ― > VCC_MAX > VOUT_MAX > VCC_MAX > VOUT_MAX ― > VOUT_MAX > VOUT_MAX ― Heat Loss ― ― ― ― ― > IOCP_MAX2 x RCS ― ― > IOCP_MAX2 x RSET In consideration of the external component variations, please design with sufficient margin. VCC_MAX is the maximum supply voltage, VOUT_MAX is the maximum output voltage detect by OVP. (b) Boost application VCC RCS CS OUTH L D1 SW M1 COUT OUTL M2 PWMOUT FB RSET Coil L Diode D1 MOSFET M1 RCS COUT MOSFET M2 RSET Note: Note: Figure 39. Boost application Rated current Rated Voltage >IOCP_MAX ― >IOCP_MAX > VOUT_MAX >IOCP_MAX > VOUT_MAX ― ― > VOUT_MAX ― > VOUT_MAX > ILED_MAX ― ― Heat Loss ― ― ― > IOCP_MAX2 x RCS ― ― > IOCP_MAX2 x RSET In consideration of the external component variations, please design with sufficient margin. VCC_MAX is the maximum supply voltage, VOUT_MAX is the maximum output voltage detect by OVP. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 26/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M (c) Buck application VCC RCS CS M1 OUTH L D2 SW D1 COUT M2 PWMOUT FB RSET Figure 40. Buck application Coil L Diode D1 Diode D2 MOSFET M1 RCS COUT MOSFET M2 RSET Note: Note: Rated current >IOCP_MAX >IOCP_MAX >IOCP_MAX >IOCP_MAX ― ― > ILED_MAX ― Rated Voltage ― > VCC_MAX > VOUT_MAX > VCC_MAX ― > VCC_MAX > VCC_MAX ― Heat Loss ― ― ― ― > IOCP_MAX2 x RCS ― ― > IOCP_MAX2 x RSET In consideration of the external component variations, please design with sufficient margin. VCC_MAX is the maximum supply voltage, VOUT_MAX is the maximum output voltage detect by OVP. (10) Selection of the output capacitor Select the output capacitor COUT based on the requirement of the ripple voltage Vpp. Buck-Boost Vpp I LED VCC 1 ( I L _ MAX I L / 2 ) RESR COUT VOUT VCC fOSC ESR of output capacitor :RESR Buck Vpp 1 I 1 LED ( I L _ MAX RESR ) fOSC COUT Boost Vpp I L RESR I L 1 1 8 COUT fOSC (11) Selection of the input capacitor A capacitor at the input is also required as the peak current flows between the input and the output terminals in DC/DC conversion. We recommend an input capacitor greater than 10µF with the ESR smaller than 100mΩ. The input capacitor outside of our recommendation may cause large ripple voltage at the input and hence may lead to malfunction. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 27/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M (12) Phase Compensation Guidelines In general, the negative feedback loop is stable when the following condition is met: (a) Overall gain of 1 (0dB) with a phase lag of less than 150º (i.e., Phase margin of 30º or more) However, as the DC/DC converter constantly samples the switching frequency, the gain-bandwidth (GBW) product of the entire series should be set to 1/10 of the switching frequency of the system. Therefore, the overall stability characteristics of the application are as follows: (b) Overall gain of 1 (0dB) with a phase lag of less than 150º (i.e., Phase margin of 30º or more) (c) GBW (frequency at gain 0dB) of 1/10 of the switching frequency Thus, to improve response within the GBW product limits, the switching frequency must be increased. The key for achieving stability is to place fz near to the GBW. GBW is decided by phase delay fp1 in terms of COUT and output impedance RL. fz and fp1 are defined by the following formula. VOUT Phase lead Phase lag RL 1 2CpcRpc 1 fp1 2RLCOUT fz Hz [ Hz ] LED FB A VOUT [] I OUT COMP RPC CPC Good stability would be obtained when the fz is set between 1kHz to 10kHz. Please substitute the value of the maximum load for RL. In Buck-Boost/ Buck application, Right-Hand-Plane (RHP) Zero exists. This Zero has no gain but a pole characteristic in terms of phase. As this Zero would cause instability when it is in the control loop, it is necessary to bring this zero before the GBW. f RHP VOUT (VCC / VOUT VCC )2 2 IOUT L Hz where: IOUT: Maximum Load Current It is important to keep in mind that these are very loose guidelines, and adjustments may have to be made to ensure stability in the actual circuit. It is also important to note that stability characteristics can change greatly depending on factors such as substrate layout and load conditions. Therefore, when designing for mass-production, stability should be thoroughly investigated and confirmed in the actual physical design. (13) Verification of the operation by taking measurements The overall characteristic may change by load current, input voltage, output voltage, inductance, load capacitance, switching frequency and the PCB layout. We strongly recommend verifying your design by taking the actual measurements. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 28/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M 13. Calculation of the Power consumption (1) Buck-Boost application PcN I CC VCC LSI Operation Power consumption 1 1 Ciss1 (VREG ) 2 f OSC 2 2 Ciss2 (VREG ) 2 f PWM 2 2 2 IC power consumption of external FET driver for DC/DC switching IC power consumption of external FET driver for PWM dimming OUTH/OUTL FET 2conponents (2) Boost or Buck application PcN I CC VCC LSI Operating Power consumption 1 1 Ciss1 (V REG ) 2 f OSC 2 1 Ciss2 (V REG ) 2 f PWM 2 2 2 IC power consumption of external FET driver for DC/DC switching IC power consumption of external FET driver for PWM dimming OUTH/OUTL FET 1conponent Where: ICC:Maximum circuit Current VCC:Power supply voltage Ciss1:External FET capacity of DC/DC switching fOSC:DC/DC switching frequency Ciss2:External FET capacity of PWM dimming fPWM:PWM frequency N:PCB layers <Sample Calculation > When we assume value for Pc such as: ICC=7mA, VCC=30V, Ciss1=500pF, fOSC=300kHz, fPWM=200Hz, Ciss2=1500pF, N=4Layer Pc(4) 7mA 30V 1 1 500 pF 5V 300 k Hz 5V 2 2 1500 pF 5V 200 Hz 5V 2 2 2 it becomes Pc = approximately 210mW. 6.0 (1)θ ja=26.6℃/W(4 layer board, and area of cupper foil is 89%) 5.5 Power dissipation Pd [W] (2)θ ja=37.9℃/W(2 layer board, and area of cupper foil is 89%) (1) 4.70W 5.0 (3)θ ja=67.6℃/W(2 layer board, and area of cupper foil is 4.6%) 4.5 4.0 (2) 3.30W 3.5 3.0 2.5 (3) 1.85W 2.0 1.5 1.0 0.5 0.0 0 25 50 75 100 125 150 Temp Ta [℃] Figure 41 Note1: The value of Power consumption: on glass epoxy board measuring 70mmx70mmx1.6mm (1 layer board/Copper foil thickness 18um) Note2: The value changes depending on the density of the board copper foil. However, this value is an actual measurement value and no guarantee value. HTSSOP-B28 2 Pd=1.85W (0.37W): Board copper foil area 225mm 2 Pd=3.30W (0.66W): Board copper foil area 4900mm 2 Pd=4.70W (0.94W): Board copper foil area 4900mm The value in () is an power dissipation in Ta = 125 degrees. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 29/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M I/O Equivalent Circuits 1. COMP 2. SS VREG VREG 4. EN VREG VCC 833Ω EN 10kΩ 667Ω SS 10kΩ COMP 25kΩ 667Ω 100kΩ 833Ω 5. RT 6. SYNC 8. THM VREG VCC VREG VREG VREG THM 500kΩ 500Ω SYNC 10kΩ RT 12.5Ω 150kΩ 9. FB 10. DISC 11. VTH VREG VREG VCC DISC FB VTH 10kΩ 50Ω 2.5kΩ 12. DRLIN 13,14. FAIL1,FAIL2 15. OVP VREG 10kΩ VCC FAIL1 FAIL2 DRLIN 1kΩ 10kΩ OVP 100kΩ 100kΩ (Note) The values are all Typ value. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 30/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M I/O Equivalent Circuits – continued 16,17. LEDC, LEDR VREG 19,22. PWMOUT, OUTL 20. CT 20kΩ VREG VREG VREG VREG LEDC LEDR 50kΩ 1kΩ CT PWMOUT OUTL 10kΩ 100kΩ 24. SW 25. OUTH 26. CS BOOT VCC BOOT VCC SW OUTH 5kΩ CS 100kΩ SW SW SW SW 28. VREG 27. BOOT VCC VCC VREG BOOT VREG 210kΩ 100kΩ SW SW (Note) The values are all Typ value. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 31/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M Operational Notes 1. Reverse Connection of Power Supply Connecting the power supply in reverse polarity can damage the IC. Take precautions against reverse polarity when connecting the power supply, such as mounting an external diode between the power supply and the IC’s power supply pins. 2. Power Supply Lines Design the PCB layout pattern to provide low impedance supply lines. Separate the ground and supply lines of the digital and analog blocks to prevent noise in the ground and supply lines of the digital block from affecting the analog block. Furthermore, connect a capacitor to ground at all power supply pins. Consider the effect of temperature and aging on the capacitance value when using electrolytic capacitors. 3. Ground Voltage Ensure that no pins are at a voltage below that of the ground pin at any time, even during transient condition. 4. Ground Wiring Pattern When using both small-signal and large-current ground traces, the two ground traces should be routed separately but connected to a single ground at the reference point of the application board to avoid fluctuations in the small-signal ground caused by large currents. Also ensure that the ground traces of external components do not cause variations on the ground voltage. The ground lines must be as short and thick as possible to reduce line impedance. 5. Thermal Consideration Should by any chance the power dissipation rating be exceeded the rise in temperature of the chip may result in deterioration of the properties of the chip. In case of exceeding this absolute maximum rating, increase the board size and copper area to prevent exceeding the Pd rating. 6. Recommended Operating Conditions These conditions represent a range within which the expected characteristics of the IC can be approximately obtained. The electrical characteristics are guaranteed under the conditions of each parameter. 7. Inrush Current When power is first supplied to the IC, it is possible that the internal logic may be unstable and inrush current may flow instantaneously due to the internal powering sequence and delays, especially if the IC has more than one power supply. Therefore, give special consideration to power coupling capacitance, power wiring, width of ground wiring, and routing of connections. 8. Operation Under Strong Electromagnetic Field Operating the IC in the presence of a strong electromagnetic field may cause the IC to malfunction. 9. Testing on Application Boards When testing the IC on an application board, connecting a capacitor directly to a low-impedance output pin may subject the IC to stress. Always discharge capacitors completely after each process or step. The IC’s power supply should always be turned off completely before connecting or removing it from the test setup during the inspection process. To prevent damage from static discharge, ground the IC during assembly and use similar precautions during transport and storage. 10. Inter-pin Short and Mounting Errors Ensure that the direction and position are correct when mounting the IC on the PCB. Incorrect mounting may result in damaging the IC. Avoid nearby pins being shorted to each other especially to ground, power supply and output pin. Inter-pin shorts could be due to many reasons such as metal particles, water droplets (in very humid environment) and unintentional solder bridge deposited in between pins during assembly to name a few. www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 32/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M Operational Notes – continued 11. Unused Input Pins Input pins of an IC are often connected to the gate of a MOS transistor. The gate has extremely high impedance and extremely low capacitance. If left unconnected, the electric field from the outside can easily charge it. The small charge acquired in this way is enough to produce a significant effect on the conduction through the transistor and cause unexpected operation of the IC. So unless otherwise specified, unused input pins should be connected to the power supply or ground line. 12. Regarding the Input Pin of the IC This monolithic IC contains P+ isolation and P substrate layers between adjacent elements in order to keep them isolated. P-N junctions are formed at the intersection of the P layers with the N layers of other elements, creating a parasitic diode or transistor. For example (refer to figure below): When GND > Pin A and GND > Pin B, the P-N junction operates as a parasitic diode. When GND > Pin B, the P-N junction operates as a parasitic transistor. Parasitic diodes inevitably occur in the structure of the IC. The operation of parasitic diodes can result in mutual interference among circuits, operational faults, or physical damage. Therefore, conditions that cause these diodes to operate, such as applying a voltage lower than the GND voltage to an input pin (and thus to the P substrate) should be avoided. Resistor Transistor (NPN) Pin A Pin B C E Pin A N P+ P N N P+ N Pin B B N Parasitic Elements P+ N P N P+ B N C E Parasitic Elements P Substrate P Substrate GND GND Parasitic Elements GND Parasitic Elements GND N Region close-by Figure 42. Example of monolithic IC structure 13. Area of Safe Operation (ASO) Operate the IC such that the output voltage, output current, and power dissipation are all within the Area of Safe Operation (ASO). 14. Thermal Shutdown Circuit(TSD) This IC has a built-in thermal shutdown circuit that prevents heat damage to the IC. Normal operation should always be within the IC’s power dissipation rating. If however the rating is exceeded for a continued period, the junction temperature (Tj) will rise which will activate the TSD circuit that will turn OFF all output pins. When the Tj falls below the TSD threshold, the circuits are automatically restored to normal operation. Note that the TSD circuit operates in a situation that exceeds the absolute maximum ratings and therefore, under no circumstances, should the TSD circuit be used in a set design or for any purpose other than protecting the IC from heat damage. TSD ON temperature [°C] (typ) Hysteresis temperature [°C] 175 www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 (typ) 25 33/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M Ordering Information B D 8 3 8 Part Number 1 A E F V Package EFV:HTSSOP-B28 - ME2 Packaging and forming specification E2: Embossed tape and reel M: Automotive Marking Diagram HTSSOP-B28 (TOP VIEW) Part Number Marking BD8381 AE F LOT Number 1PIN MARK www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 34/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M Physical Dimension, Tape and Reel Information Package Name www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 HTSSOP-B28 35/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 BD8381AEFV-M Revision History Date 31.Oct.2014 Revision 001 www.rohm.com © 2014 ROHM Co., Ltd. All rights reserved. TSZ22111・15・001 Changes New Release 36/36 TSZ02201-0T1T0C700160-1-2 31.Oct.2014 Rev.001 Notice Precaution on using ROHM Products 1. (Note 1) If you intend to use our Products in devices requiring extremely high reliability (such as medical equipment , aircraft/spacecraft, nuclear power controllers, etc.) and whose malfunction or failure may cause loss of human life, bodily injury or serious damage to property (“Specific Applications”), please consult with the ROHM sales representative in advance. Unless otherwise agreed in writing by ROHM in advance, ROHM shall not be in any way responsible or liable for any damages, expenses or losses incurred by you or third parties arising from the use of any ROHM’s Products for Specific Applications. (Note1) Medical Equipment Classification of the Specific Applications JAPAN USA EU CHINA CLASSⅢ CLASSⅡb CLASSⅢ CLASSⅢ CLASSⅣ CLASSⅢ 2. ROHM designs and manufactures its Products subject to strict quality control system. However, semiconductor products can fail or malfunction at a certain rate. Please be sure to implement, at your own responsibilities, adequate safety measures including but not limited to fail-safe design against the physical injury, damage to any property, which a failure or malfunction of our Products may cause. The following are examples of safety measures: [a] Installation of protection circuits or other protective devices to improve system safety [b] Installation of redundant circuits to reduce the impact of single or multiple circuit failure 3. Our Products are not designed under any special or extraordinary environments or conditions, as exemplified below. Accordingly, ROHM shall not be in any way responsible or liable for any damages, expenses or losses arising from the use of any ROHM’s Products under any special or extraordinary environments or conditions. If you intend to use our Products under any special or extraordinary environments or conditions (as exemplified below), your independent verification and confirmation of product performance, reliability, etc, prior to use, must be necessary: [a] Use of our Products in any types of liquid, including water, oils, chemicals, and organic solvents [b] Use of our Products outdoors or in places where the Products are exposed to direct sunlight or dust [c] Use of our Products in places where the Products are exposed to sea wind or corrosive gases, including Cl2, H2S, NH3, SO2, and NO2 [d] Use of our Products in places where the Products are exposed to static electricity or electromagnetic waves [e] Use of our Products in proximity to heat-producing components, plastic cords, or other flammable items [f] Sealing or coating our Products with resin or other coating materials [g] Use of our Products without cleaning residue of flux (even if you use no-clean type fluxes, cleaning residue of flux is recommended); or Washing our Products by using water or water-soluble cleaning agents for cleaning residue after soldering [h] Use of the Products in places subject to dew condensation 4. The Products are not subject to radiation-proof design. 5. Please verify and confirm characteristics of the final or mounted products in using the Products. 6. In particular, if a transient load (a large amount of load applied in a short period of time, such as pulse. is applied, confirmation of performance characteristics after on-board mounting is strongly recommended. Avoid applying power exceeding normal rated power; exceeding the power rating under steady-state loading condition may negatively affect product performance and reliability. 7. De-rate Power Dissipation (Pd) depending on Ambient temperature (Ta). When used in sealed area, confirm the actual ambient temperature. 8. Confirm that operation temperature is within the specified range described in the product specification. 9. ROHM shall not be in any way responsible or liable for failure induced under deviant condition from what is defined in this document. Precaution for Mounting / Circuit board design 1. When a highly active halogenous (chlorine, bromine, etc.) flux is used, the residue of flux may negatively affect product performance and reliability. 2. In principle, the reflow soldering method must be used on a surface-mount products, the flow soldering method must be used on a through hole mount products. If the flow soldering method is preferred on a surface-mount products, please consult with the ROHM representative in advance. For details, please refer to ROHM Mounting specification Notice-SS © 2013 ROHM Co., Ltd. All rights reserved. Rev.003 Precautions Regarding Application Examples and External Circuits 1. If change is made to the constant of an external circuit, please allow a sufficient margin considering variations of the characteristics of the Products and external components, including transient characteristics, as well as static characteristics. 2. You agree that application notes, reference designs, and associated data and information contained in this document are presented only as guidance for Products use. Therefore, in case you use such information, you are solely responsible for it and you must exercise your own independent verification and judgment in the use of such information contained in this document. ROHM shall not be in any way responsible or liable for any damages, expenses or losses incurred by you or third parties arising from the use of such information. Precaution for Electrostatic This Product is electrostatic sensitive product, which may be damaged due to electrostatic discharge. Please take proper caution in your manufacturing process and storage so that voltage exceeding the Products maximum rating will not be applied to Products. Please take special care under dry condition (e.g. Grounding of human body / equipment / solder iron, isolation from charged objects, setting of Ionizer, friction prevention and temperature / humidity control). Precaution for Storage / Transportation 1. Product performance and soldered connections may deteriorate if the Products are stored in the places where: [a] the Products are exposed to sea winds or corrosive gases, including Cl2, H2S, NH3, SO2, and NO2 [b] the temperature or humidity exceeds those recommended by ROHM [c] the Products are exposed to direct sunshine or condensation [d] the Products are exposed to high Electrostatic 2. Even under ROHM recommended storage condition, solderability of products out of recommended storage time period may be degraded. It is strongly recommended to confirm solderability before using Products of which storage time is exceeding the recommended storage time period. 3. Store / transport cartons in the correct direction, which is indicated on a carton with a symbol. Otherwise bent leads may occur due to excessive stress applied when dropping of a carton. 4. Use Products within the specified time after opening a humidity barrier bag. Baking is required before using Products of which storage time is exceeding the recommended storage time period. Precaution for Product Label QR code printed on ROHM Products label is for ROHM’s internal use only. Precaution for Disposition When disposing Products please dispose them properly using an authorized industry waste company. Precaution for Foreign Exchange and Foreign Trade act Since our Products might fall under controlled goods prescribed by the applicable foreign exchange and foreign trade act, please consult with ROHM representative in case of export. Precaution Regarding Intellectual Property Rights 1. All information and data including but not limited to application example contained in this document is for reference only. ROHM does not warrant that foregoing information or data will not infringe any intellectual property rights or any other rights of any third party regarding such information or data. ROHM shall not be in any way responsible or liable for infringement of any intellectual property rights or other damages arising from use of such information or data.: 2. No license, expressly or implied, is granted hereby under any intellectual property rights or other rights of ROHM or any third parties with respect to the information contained in this document. Other Precaution 1. This document may not be reprinted or reproduced, in whole or in part, without prior written consent of ROHM. 2. The Products may not be disassembled, converted, modified, reproduced or otherwise changed without prior written consent of ROHM. 3. In no event shall you use in any way whatsoever the Products and the related technical information contained in the Products or this document for any military purposes, including but not limited to, the development of mass-destruction weapons. 4. The proper names of companies or products described in this document are trademarks or registered trademarks of ROHM, its affiliated companies or third parties. Notice-SS © 2013 ROHM Co., Ltd. All rights reserved. Rev.003 Datasheet General Precaution 1. Before you use our Pro ducts, you are requested to care fully read this document and fully understand its contents. ROHM shall n ot be in an y way responsible or liabl e for fa ilure, malfunction or acci dent arising from the use of a ny ROHM’s Products against warning, caution or note contained in this document. 2. All information contained in this docume nt is current as of the issuing date and subj ect to change without any prior notice. Before purchasing or using ROHM’s Products, please confirm the la test information with a ROHM sale s representative. 3. The information contained in this doc ument is provi ded on an “as is” basis and ROHM does not warrant that all information contained in this document is accurate an d/or error-free. ROHM shall not be in an y way responsible or liable for an y damages, expenses or losses incurred b y you or third parties resulting from inaccur acy or errors of or concerning such information. Notice – WE © 2014 ROHM Co., Ltd. All rights reserved. Rev.001 Datasheet BD8381AEFV-M - Web Page Buy Distribution Inventory Part Number Package Unit Quantity Minimum Package Quantity Packing Type Constitution Materials List RoHS BD8381AEFV-M HTSSOP-B28 2500 2500 Taping inquiry Yes