7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151022 -1 DESCRIPTION E 2151022 -2 FINE CRIMP HEIGHT ADJUST E 2151022 -5 MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2151022 -7 E FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT - - - - - - 8- 2151022 -5 8- 2151022 -4 1338685-1 5-18022-5 1338685-1 - - 5-18022-5 - 2119950-1 - 8- 2151022 -4 - 2119949-1 PNEUMATIC FEED 8- 2151022 -5 1338685-1 2161326-1 MECHANICAL FEED NONE 2161326-1 5-18022-5 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST E D SERVO LATCH PLATE PNEUMATIC 5-18022-5 - - - - - 2119799-1 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - - - - 2119641-1 CRIMP WIRE INSUL SIZE - - - 2168400-6 (QUANTITY 2) - - - - - 2168400-6 (QUANTITY 2) - 2119799-1 - - - 2063440-1 8 - - - - - - - - - - - TYPE - F F 1.40 mm [.055] 1.78 mm [.070] APPLICATOR INSTRUCTIONS 408-10389 - TERMINAL DATA: TERMINAL NAME: TE TERMINAL 2.90-3.50 mm [.114-.138 IN] TERMINAL APPLICATION SPECIFICATION 114-13000 - TERMINALS APPLIED TE TERMIANL 794606-1 1-794606-1 TERMINAL DATA: CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK WIRE STRIP LENGTH C TE CRIMP SPECIFICATION n TERMINAL NAME: INSULATION DIAMETER RANGE - - - - TE TERMIANL 794606-3 1-794606-3 TERMINAL APPLICATION SPECIFICATION TE TERMIANL 794606-1 1-794606-1 14 - TERMINALS APPLIED TE TERMIANL - TE CRIMP SPECIFICATION - CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK 2.90-3.50 mm [.114-.138 IN] 13 TE TERMIANL 794606-2 1-794606-2 TE TERMINAL WIRE STRIP LENGTH 0.89-1.52 mm [.035-.060 IN] n - INSULATION DIAMETER RANGE 6 0.89-1.52 mm [.035-.060 IN] - - - - - - - 13 TE TERMIANL 794606-2 1-794606-2 - TE TERMIANL 794606-3 1-794606-3 - TE TERMIANL - WIRE SIZE B 20 AWG 22 AWG 24 AWG CRIMP HEIGHT mm [INCH] 0.89+/-0.05[.035+/-.002] 0.79+/-0.05[.031+/-.002] 0.69+/-0.05[.027+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING 9 6.8 8.1 9.1 7 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8-2151022-5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8-2151022-6 8 9 10 11 A 12 13 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 W1__FA_SETTING_2 W1__FA_SETTING_3 0.50mm2 0.35mm2 0.82+/-0.05[.032+/-.002] 0.78+/-0.05[.031+/-.002] 9 CRIMP HEIGHT REFERENCE SETTING 7.9 7 - & 252. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - W1__FA_SETTING_2 7 6 - 1 1 1 1 1 1 1 1 - -77 -7 1 1 1 1 1 1 1 2 -6 1 1 1 1 1 1 1 1 2 -5 1 1 1 1 1 1 1 1 1 1 1 - -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-9 2079764-1 2119083-1 18023-1 7-18023-7 2168400-6 -1 PART NO 1 1 1 1 1 1 1 1 - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED ACCORDING TO TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMEDNED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. - TERMINAL LUBRICANT IS RECOMMENDED. - W1__FA_SETTING_1 8.1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT - 6 14 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 W1__FA_SETTING_1 CRIMP HEIGHT mm [INCH] - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 WIRE SIZE REVISIONS DIST A 66 P LTR 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2151022 -6 7- 2151022 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST E APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-9 1 2079764 1 2119083 1 18023-1 1 7-18023-7 2 2168400-6 260 252 250 249 248 247 246 245 244 243 242 241 241 240 1 - 1 - 1 - 1 - 1 - 1 1 1 - 1 1 1 1 ITEM NO - 1 REF 1 2 1 1 1 1 1 1 4 1 2 4 1 3 2 1 - 4 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 - - - - - 1 1 1 1 - 1 - 2 1 1 1 REF REF REF REF - - - 1 - - - 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 2 2 2 1 1 2 2 1 1 1 2 2 2 1 1 2 1 2 1 2 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 2 1 - 1 4 2 - - 1 4 2 - 1 1 4 - 1 1 - 2 2 1 - 4 3 2 1 - 1 3 2 - 4 1 3 1 2 4 1 2 1 2 4 - 4 1 2 - 1 4 - 4 1 1 4 2 1 1 1 - 1 1 1 4 1 1 1 1 1 1 1 1 - 1 1 1 2 - 1 1 1 2 REF REF 1 - 1 2 1 - - 1 2 - - 1 1 - 1 REF REF 1 - 1 1 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - MR GB E ECR-15-002256 11FEB2015 JH GB E1 ECR-15-014224 30SEP2015 KH JT PART NO - MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SCR, SKT HD CAP, RoHS, M5 X 65 WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED SPRING, COMPRESSION SCR, SKT HD SHLDR 5.0 DIA X 6.0 SPACER, CRIMPER SPACER DOCUMENTATION PACKAGE WASHER, SPRG LOCK, REG M3 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M3 X 8.0 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT HEX HEAD, FLANGED, M5 x 8mm LONG PLATE, REAR STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL GUIDE, FRONT STRIP FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED HOLD DOWN, TERMINAL FLOATING SHEAR, REAR SCR, SKT HD CAP, RoHS, M3 X 6 PLATE,REAR SHEAR SHEAR HOLDER, REAR INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR SHEAR, REAR DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 16NOV2011 CHK 16NOV2011 APVD 16NOV2011 L.ZHANG L.ZHANG S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2168083-6 2 1-18028-2 1 2119944-1 1 2119955-1 1 SIMP_1-22281-8 1 980371-4 1 455888-5 1 240641-5 1 2119956-1 4 18026-1 1 2119740-1 2 2168078-1 4 2168083-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 1338683-1 4 2168400-1 2 2168083-8 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 2119085 1 2119092-1 1 2161328 1 1901091-1 1 1-455888-0 2 SIMP_1-22284-0 1 356835-1 1 240792-1 1 189124-7 1 690438-1 1 2168083-2 1 1-18028-2 1 2119533 1 5-690518-1 1 2-690463-3 2 1-2168083-1 1 1-690691-1 1 2119862 2 2119806 2 SIMP_3-22280-3 2 1-356885-4 1 2119805-1 1 1803095-1 1 4-1333201-0 1 3-240641-7 1 690468-1 1 2119757-1 1 2-238011-0 1 1-2119582-2 1 455888-5 1 5-456402-4 239 238 213 198 172 166 164 163 137 136 135 133 124 119 117 113 96 83 82 81 71 68 67 66 65 63 62 61 60 59 56 54 53 49 48 47 46 44 41 40 39 38 37 35 32 29 28 27 26 25 24 23 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2063440-1 TE Connectivity APPLICATION SPEC - 1 2119580-1 DESCRIPTION PRODUCT SPEC - APVD 12JAN2015 -1 - DWN ECR-15-000397 1 - - - 1 - DATE D 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2168083-6 1-18028-2 2119944-1 2119955-1 1-22281-8 980371-4 455888-5 240641-5 2119956-1 18026-1 2119740-1 2168078-1 2168083-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338683-1 2168400-1 2168083-8 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-4 2119085-1 2119092-1 2161328-1 1901091-1 1-455888-0 1-22284-0 356835-1 240792-1 189124-7 690438-1 2168083-2 1-18028-2 2119533-1 5-690518-1 2-690463-3 1-2168083-1 1-690691-1 2119862-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 4-1333201-0 3-240641-7 690468-1 2119757-1 2-238011-0 1-2119582-2 455888-5 5-456402-4 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2151022 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - FEED TYPE MECHANICAL 250 246 39 2 260 44 7 252 245 35 244 7 53 A 247 38 59 249 6 238 166 8 242 81 - 7 82 1 2 2 2 2 2 1 137 C D 18 163 136 C 2 3 172 1 4 56 SERVO LATCH PLATE 133 4 28 5 41 135 17 198 65 2 164 11 23 24 SERVO FEEDER NOT INCLUDED 10 96 83 A 66 241 67 13 11 19 26 15 B 1 16 21 27 1 119 213 20 117 REF 1 12 68 A 14 1 54 25 24 9 61 REF 23 29 REF 241 13 30mm STROKE 30mm STROKE 113 29 124 32 46 8 1 60 54 10 1 119 1 11 11 CARRIER STRIP ASSEMBLY LOCATION 248 48 REF 1 12 CAM POSITIONS 47 - - 243 63 59 30mm STROKE APVD 40 239 PNEUMATIC B SEE SHEET 1 DWN 62 56 240 DATE 37 A D DESCRIPTION A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16NOV2011 CHK 16NOV2011 APVD 16NOV2011 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151022 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151022 -1 DESCRIPTION E 2- 2151022 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST E FINE CRIMP HEIGHT ADJUST E FINE CRIMP HEIGHT ADJUST 2- 2151022 -7 E FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151022 -5 D CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151022 -7 APPLICATOR STYLE CONVERSION CHART SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC FEED 4 - - CRIMP WIRE INSUL SIZE 1.78 mm [.070] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338685-1 2161326-1 - 2119951-1 2119949-1 2119951-1 2161326-1 2119949-1 2119950-1 - - 5-18022-5 - 8- 2151022 -5 8- 2151022 -4 1338685-1 5-18022-5 - 8- 2151022 -5 - 8- 2151022 -4 1338685-1 5-18022-5 1338685-1 5-18022-5 - - - - - 2119641-2 2119799-1 - - 1901094-3 - 2119653-2 2119799-1 - - - - 8 - - 2119641-2 - 2168400-6 (QUANTITY 2) - 2119653-2 - - - - - - - 1901094-3 2168400-6 (QUANTITY 2) - - - 2063440-1 - - - 7 - - - - TYPE - 7 - TERMINAL NAME: 2.90-3.50 mm [.114-.138 IN] TERMINAL APPLICATION SPECIFICATION 114-13000 n - TERMINALS APPLIED TE TERMIANL 794606-1 1-794606-1 TE CRIMP SPECIFICATION TERMINAL DATA: CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK WIRE STRIP LENGTH C - TE TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE 0.89-1.52 mm [.035-.060 IN] - TERMINAL APPLICATION SPECIFICATION - 12 TE TERMIANL 794606-2 1-794606-2 TE TERMIANL 794606-3 1-794606-3 TE TERMIANL 794606-1 1-794606-1 13 - TERMINALS APPLIED TE TERMIANL - TE CRIMP SPECIFICATION - CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK 2.90-3.50 mm [.114-.138 IN] - - TE TERMINAL WIRE STRIP LENGTH n - INSULATION DIAMETER RANGE - 0.89-1.52 mm [.035-.060 IN] - - - - - - - 12 TE TERMIANL 794606-2 1-794606-2 TE TERMIANL 794606-3 1-794606-3 - TE TERMIANL - 6 - WIRE SIZE WIRE SIZE 20 AWG 22 AWG 24 AWG 1 B 2 CRIMP HEIGHT mm [INCH] 0.89+/-0.05[.035+/-.002] 0.79+/-0.05[.031+/-.002] 0.69+/-0.05[.027+/-.002] 9 CRIMP HEIGHT REFERENCE SETTING 6.8 7 8 9 10 A 11 12 9 CRIMP HEIGHT REFERENCE SETTING 8.1 9.1 7.9 8.1 - 13 - & 152. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED ACCORDING TO TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMEDNED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. 6 - 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 2 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 18023-1 7-18023-7 2168400-6 2119580-1 2063440-1 PART NO - 1 - 1 - 1 - - 1 FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-9 1 2079764 1 2119083 1 18023-1 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 251 250 249 246 244 243 242 241 241 240 239 238 - 1 - 1 1 - 1 - - ITEM NO P 1 1 1 1 - 1 - - LTR DESCRIPTION DATE SEE SHEET 1 1 - - - 1 REF - 2 1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2168083-6 1-18028-2 2119944-1 2119955-1 1-22281-8 980371-4 455888-5 240641-5 2119956-1 18026-1 2119740-1 2168078-1 2168083-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338683-1 2168083-8 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-4 2161328-1 1901091-1 1-455888-0 1-22284-0 356835-1 240792-1 189124-7 690438-1 2168083-2 1-18028-2 2119533-1 5-690518-1 2-690463-3 1-2168083-1 1-690691-1 2119862-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 4-1333201-0 3-240641-7 690468-1 2119757-1 2-238011-0 1-2119582-2 455888-5 5-456402-4 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 2 2 2 1 1 2 2 2 1 1 2 2 2 1 1 2 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 2 1 - 1 1 2 - - 1 1 2 - 2 1 - 2 3 2 - - 1 3 2 - 4 1 3 2 2 4 1 3 1 2 4 1 4 1 2 4 1 4 - 2 1 1 4 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 2 - 1 1 1 2 REF 1 - 1 2 - - - 1 2 - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SCR, SKT HD CAP, RoHS, M5 X 65 WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED SPRING, COMPRESSION SCR, SKT HD SHLDR 5.0 DIA X 6.0 SPACER, CRIMPER SPACER DOCUMENTATION PACKAGE WASHER, SPRG LOCK, REG M3 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M3 X 8.0 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION HEX HEAD, FLANGED, M5 x 8mm LONG PLATE, REAR STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL GUIDE, FRONT STRIP FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED HOLD DOWN, TERMINAL FLOATING SHEAR, REAR SCR, SKT HD CAP, RoHS, M3 X 6 PLATE,REAR SHEAR SHEAR HOLDER, REAR INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR SHEAR, REAR DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8-2151022-5 TERMINAL LUBRICANT IS RECOMMENDED. - W1__FA_SETTING_2 W1__FA_SETTING_3 GREASE BEARING SURFACES LIGHTLY TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - W1__FA_SETTING_1 - RECOMMENDED SPARE PARTS GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 - W1__FA_SETTING_2 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 0.82+/-0.05[.032+/-.002] 0.78+/-0.05[.031+/-.002] - W1__FA_SETTING_1 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 0.50mm2 0.35mm2 CRIMP HEIGHT mm [INCH] 66 - 2063440-1 - TERMINAL DATA: A PART NUMBERS REQUIRED F F 1.40 mm [.055] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 16NOV2011 CHK 16NOV2011 APVD 16NOV2011 L.ZHANG L.ZHANG S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2168083-6 2 1-18028-2 1 2119944-1 1 2119955-1 1 SIMP_1-22281-8 1 980371-4 1 455888-5 1 240641-5 1 2119956-1 4 18026-1 1 2119740-1 2 2168078-1 4 2168083-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 1338683-1 2 2168083-8 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 2161328 1 1901091-1 1 1-455888-0 2 SIMP_1-22284-0 1 356835-1 1 240792-1 1 189124-7 1 690438-1 1 2168083-2 1 1-18028-2 1 2119533 1 5-690518-1 1 2-690463-3 2 1-2168083-1 1 1-690691-1 1 2119862 2 2119806 2 SIMP_3-22280-3 2 1-356885-4 1 2119805-1 1 1803095-1 1 4-1333201-0 1 3-240641-7 1 690468-1 1 2119757-1 1 2-238011-0 1 1-2119582-2 1 455888-5 1 5-456402-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 2 21045-3 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 124 119 117 113 96 83 82 81 71 68 67 66 65 63 62 61 59 56 53 49 48 41 40 39 38 32 29 28 27 26 25 24 23 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - .. 1 1901094-3 DESCRIPTION PRODUCT SPEC - 1 2119740-2 Ocean Side Feed Applicator - DRAWING NO 2151022 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC 1 REVISIONS DIST A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 66 P LTR - FEED TYPE APVD - - - 40 145 38 239 246 39 59 140 152 7 56 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 53 6 238 A 166 8 249 242 2 63 81 18 163 7 59 82 136 1 137 C 1 2 172 C 3 56 1 4 28 SERVO LATCH PLATE 5 41 240 133 4 135 17 198 67 A 24 96 10 26 241 2 11 23 83 SERVO FEEDER NOT INCLUDED 66 68 A 13 213 119 19 11 20 16 15 21 117 REF 27 14 25 1 B 1 1 143 61 9 CAM POSITIONS 24 1 REF 23 REF 12 29 REF 241 30mm STROKE 30mm STROKE 142 1 12 164 65 30mm STROKE SEE SHEET 1 DWN 62 A B DATE 251 MECHANICAL D DESCRIPTION 13 113 151 29 124 32 141 8 1 144 143 10 1 119 1 11 11 CARRIER STRIP ASSEMBLY LOCATION 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16NOV2011 CHK 16NOV2011 APVD 16NOV2011 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151022 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E1