Wall DM12S12-1250 15 watt dc/dc converter Datasheet

DM Series
Single and Dual Output
15 Watt DC/DC Converter
2:1 Wide Input Voltage Range
APPLICATIONS
FEATURES
● Measurement
● 15 Watts Output Power
● Wireless Network
● Output Current up to 4A
● Telecom/Datacom
● High Efficiency up to 88%
● Industry Control System
● Fixed Switching Frequency
● Semiconductor Equipment
● Six-Sided Continuous Shield
● 2:1 Wide Input Voltage Range
● Standard 2 x 1 x 0.4 inch Package
● ISO9001 Certified Manufacturing Facilities
● Compliant to RoHS EU Directive 2002/95/EC
● Options: Positive Logic and Negative Logic Remote ON/OFF
SPECIFICATIONS: DM Series
All specifications apply @ 25°C ambient unless otherwise noted
INPUT SPECIFICATIONS
GENERAL SPECIFICATIONS
Input Voltage Range ............ 12V nominal input ....................... 9 - 18 VDC
24V nominal input ..................... 18 - 36 VDC
48V nominal input ..................... 36 - 75 VDC
Efficiency ........................................................................................see table
Input Filter ....................................................................................... Pi Type
Input Surge Voltage (100ms max) ....... 12V input ..........................36 VDC
24V input ..........................50 VDC
48V input ........................100 VDC
Input Reflected Ripple Current (Note 2)........................................20mAp-p
Start Up Time (nominal Vin and constant resistive load) .............20ms typ.
Remote ON/OFF (Option) (Note 7)
(Positive Logic)…………. DC-DC ON .............Open or 3.5V < Vr < 12V
DC-DC OFF .............Short or 0V < Vr < 1.2V
(Negative Logic)………... DC-DC ON ...............Short or 0V < Vr < 1.2V
DC-DC OFF ...........Open or 3.5V < Vr < 12V
Input Current of Remote Control Pin (nominal Vin) ........... -0.5mA ~ +1mA
Switching Frequency ...................... Single Output ....................500KHz typ.
Dual Output.......................300KHz typ.
Isolation Voltage (Input to Output)......................................... 1600VDC min.
9
Isolation Resistance ...............................................................10 ohms min.
Isolation Capacitance ................................................................ 300pF max.
ENVIRONMENTAL SPECIFICATIONS
Operating Temperature ................................ -40°C ~ +85°C (with derating)
Storage Temperature .......................................................... -55°C ~ +105°C
Maximum Case Temperature ............................................................. 100°C
Relative Humidity...................................................................5% to 95% RH
Remote Off State Input Current (nominal Vin) ...................................20mA
Thermal Impedance (Note 8)
Natural Convection ............................................................. 12°C / Watt
Natural Convection with Heat-Sink..................................... 10°C / Watt
OUTPUT SPECIFICATIONS
Thermal Shock ..................................................................... MIL-STD-810F
Output Voltage ..............................................................................see table
Vibration ................................10~55Hz, 10G, 30 minutes along X, Y, and Z
Voltage Accuracy (nominal Vin and full load) ...................................... ±1%
MTBF (See Note 1) .......................................................... 2.041 x 10 hours
Output Current ..............................................................................see table
PHYSICAL SPECIFICATIONS
Output Power ........................................................................ 15 watts max.
Weight ..................................................................................... 27g (0.95 oz)
Line Regulation (LL to HL at FL)………………………………………. ±0.5%
Dimensions....................... 2.0 x 1.0 x 0.40 inches (50.8 x 25.4 x 10.2 mm)
Load Regulation (min load to full load) .... Single Output…………… ±0.5%
Dual Output……………….. ±1%
Case Material ..............................................................Nickel-coated copper
Cross Regulation (Dual) (Asymmetrical load 25% / 100% FL) ............ ±5%
Minimum Load (See Note 6) ........................................................see table
Ripple/Noise (20 MHz BW) ...................... Single Output..............50mVp-p
Dual Output ................75mVp-p
Temperature Coefficient ................................................. ±0.02% / °C max.
Transient Response Recovery Time (25% load step) .......................250us
6
Base Material...................................................Non-conductive black plastic
Potting material..................................................................Epoxy (UL94-V0)
Shielding......................................................................................... six-sided
SAFETY & EMC
Approvals and Standards .................. IEC60950-1, UL60950-1, EN60950-1
EMI (Note 9) ...............EN55022 ...................................................... Class A
PROTECTION SPECIFICATIONS
ESD ....................EN61000-4-2……..
Over Voltage Protection................. 3.3V output ..................................3.9V
(zener diode clamp)
5V output ..................................6.2V
12V output ...................................15V
15V output ...................................18V
Radiated Immunity......EN61000-4-3 ....................... 10V/m Perf. Criteria A
Over Load Protection (% of full load at nominal input).............. 150% max.
Surge (Note 10) ..........EN61000-4-5 ......................... ±1KV Perf. Criteria B
Short Circuit Protection. ...................................Hiccup, automatic recovery
Conducted Immunity...EN61000-4-6 .................... 10 Vrms Perf. Criteria A
Air ± 8KV …….Perf. Criteria B
Contact ± 6KV
Fast Transient.............EN61000-4-4 ......................... ±2KV Perf. Criteria B
Due to advances in technology, specifications subject to change without notice
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
DM Series
Single and Dual Output
15 Watt DC/DC Converter
2:1 Wide Input Voltage Range
OUTPUT VOLTAGE / CURRENT RATING CHART
Model Number
Input Range
DM12S3.3-4000
DM12S5-3000
DM12S12-1250
DM12S15-1000
DM12D5-1500
DM12D12-625
DM12D15-500
DM24S3.3-4000
DM24S5-3000
DM24S12-1250
DM24S15-1000
DM24D5-1500
DM24D12-625
DM24D15-500
DM48S3.3-4000
DM48S5-3000
DM48S12-1250
DM48S15-1000
DM48D5-1500
DM48D12-625
DM48D15-500
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output Current
Min. load Full load
Output
Voltage
3.3 VDC
5 VDC
12 VDC
15 VDC
± 5 VDC
± 12 VDC
± 15 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
± 5 VDC
± 12 VDC
± 15 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
± 5 VDC
± 12 VDC
± 15 VDC
0mA
15mA
0mA
0mA
0mA
0mA
±10mA
0mA
15mA
0mA
10mA
0mA
0mA
0mA
0mA
0mA
10mA
0mA
0mA
0mA
0mA
4000mA
3000mA
1250mA
1000mA
± 1500mA
± 625mA
± 500mA
4000mA
3000mA
1250mA
1000mA
± 1500mA
± 625mA
± 500mA
4000mA
3000mA
1250mA
1000mA
± 1500mA
± 625mA
± 500mA
Output (4)
Ripple & Noise
(5)
Input Current
(4) Capacitor
(3)
(2) Efficiency
Load max
No load
Full load
50mVp-p
50mVp-p
50mVp-p
50mVp-p
75mVp-p
75mVp-p
75mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
75mVp-p
75mVp-p
75mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
75mVp-p
75mVp-p
75mVp-p
30mA
25mA
25mA
20mA
20mA
30mA
35mA
15mA
10mA
20mA
15mA
15mA
25mA
25mA
10mA
20mA
15mA
15mA
10mA
15mA
15mA
1467mA
1603mA
1524mA
1524mA
1582mA
1524mA
1563mA
724mA
781mA
772mA
772mA
781mA
762mA
762mA
357mA
396mA
377mA
381mA
386mA
372mA
377mA
79%
82%
86%
86%
83%
86%
84%
80%
84%
85%
85%
84%
86%
86%
81%
83%
87%
86%
85%
88%
87%
10200uF
7050uF
1035uF
705uF
± 1020uF
± 495uF
± 165uF
10200uF
7050uF
1035uF
705uF
± 1020uF
± 495uF
± 165uF
10200uF
7050uF
1035uF
705uF
± 1020uF
± 495uF
± 165uF
NOTES
1.
2.
3.
4.
5.
6.
BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40ºC. (Ground fixed and controlled environment)
Maximum value at nominal input voltage and full load
Typical value at nominal input voltage and no load.
Typical value at nominal input voltage and full load.
Test by minimum Vin and constant resistive load.
The output requires a minimum loading on the output to maintain specified regulation. Operation under no-load condition will not damage these
devices, however they may not meet all listed specifications.
7. The ON/OFF control pin voltage is referenced to -Vin.
To order positive logic ON-OFF control add the suffix P (Ex: DM48S5-3000P)
To order negative logic ON-OFF control add the suffix R (Ex: DM48S5-3000R)
8. Heat sink is optional, consult factory.
9. The DM Series can meet EN55022 Class A with an external capacitor in parallel with the input pins.
Recommended: 12Vin: 6.8μF/50V 24Vin: 2.2μF/50V 48Vin: 1.5μF/100V
10. An external filter capacitor is required if the module has to meet EN61000-4-5. The filter capacitor Wall Industries suggests: Nippon chemi-con
KY Series 220uF/100V ESR 48mΩ.
FEC15-48S05
Derating Curve
DM48S5-3000
Derating Curve
120
Output
(%)
O U T P UPower
T POW E
R (% )
O UOutput
T P U T PPower
O W E (%)
R (% )
DERATING CURVES & EFFICIENCY GRAPHS
100
80
60
40
20
0
-40
-20
0
20
6063
40
80
100
120
AMBIENT TEMPERATURE(℃)
100
80
60
40
20
0
FEC15-48S05
DM48S5-3000
Efficiency vs Output Load
Efficiency
VS Output Load
10
20
30
40
50
60
70
-20
0
20
60 69 80
40
100
120
Ambient
Temperature℃(°C)
AMBIENT TEMPERATURE(
)
FEC15-48S05
DM48S5-3000
Efficiency vs Input Voltage
Efficiency
VS Input Voltage
E Efficiency
F F IC IE N C Y(%)
(% )
E FEfficiency
F IC IE N C Y(%)
(% )
DM48S5-3000
FEC15-48S05 Derating Curve
Derating
Curve
Heat Sink (Note 8)
With Heatsink
(Note 8With
)
-40
Ambient Temperature (°C)
95
90
85
80
75
70
65
60
55
50
45
120
80
Output
OUTPUT
LoadLOAD
(% of
(% ofFull
Full Load)
Load)
90
100
86%
84%
82%
80%
78%
76%
74%
36
40
44
48
52
56
60
INPUT
VOLTAGE
(V) (V)
Input
Voltage
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
64
68
72
DM Series
Single and Dual Output
15 Watt DC/DC Converter
2:1 Wide Input Voltage Range
MECHANICAL DRAWING
1.00 (25.4)
0.50
(12.7)
4
DIA. 0.04 (1.0)
5
BOTTOM
VIEW
1
2
0.40
(10.2)
PIN CONNECTION
PIN
1
2
3
4
5
6
0.800 (20.32)
3
0.400
(10.16)
6
0.60 (15.2)
2.00 (50.8)
0.400
(10.16)
0.100 (2.54)
SINGLE
+INPUT
-INPUT
+OUTPUT
NO PIN
-OUTPUT
CTRL (Option)
DUAL
+INPUT
-INPUT
+OUTPUT
COMMON
-OUTPUT
CTRL (Option)
0.22 (5.6)
0.200 (5.08)
1. All dimensions in Inches (mm)
Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
2. Pin pitch tolerance ±0.01(0.25)
3. Pin dimension tolerance ±0.004 (0.1)
FIGURE 1
PIN CONNECTION
PIN
SINGLE
FIGURE 2
DUAL
1
+ INPUT
+ INPUT
Recommended
Filter for EN55022
Class B Compliance
2
3
4
5
+INPUT 6
- INPUT
+ OUTPUT
NO PIN
- OUTPUT
L1
3
4
CTRL (Option)
C1
-INPUT
COMMON
- OUTPUT
+Vin
+Vout
CTRL (Option)
-INPUT
-Vin
2
DM
SERIES
Load
C2
1
Recommended EN55022 Class B Filter Circuit Layout
- C3
INPUT
+ OUTPUT
-Vout
+INPUT
D/D Converter
TOP VIEW
C4
The components used in the Figure 1, together with the manufacturers’ part
numbers for these components, are as follows:
C1
C2
C3
C4
DM12xxx-xxxx 4.7uF/50V
N/A
1000pF/2KV
1000pF/2KV
DM24xxx-xxxx 3.3uF/50V
N/A
1000pF/2KV
1000pF/2KV
1000pF/2KV
1000pF/2KV
DM48xxx-xxxx 2.2uF/100V 2.2uF/100V
L1
325uH
Common
Choke
325uH
Common
Choke
325uH
Common
Choke
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
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