7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2015 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 2015 REVISION 2266760 -2 DESCRIPTION A 2266760 -5 FINE CRIMP HEIGHT ADJUST A A NON-CRIMP HEIGHT ADJUST 2266760 -7 A FINE CRIMP HEIGHT ADJUST A CRIMP TOOLING KIT CONVERT TO - PNEUMATIC SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST 2266760 -6 7- 2266760 -7 APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 SERVO LATCH PLATE SMART APPLICATOR 4 SERVO LATCH PLATE 12 NONE - - PNEUMATIC FEED - - - - - 2119951-1 - 2161326-1 - 2119950-1 - - 8- 2266760 -5 - 8- 2266760 -4 - - 1338683-8 5-18022-5 - - - - - - - - - 2119641-1 - - - - - 1901094-3 - - - - - - - 2168400-6 - 2119799-1 - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - - - TYPE - F F 3.60 mm [.142] 5.00 mm [.197] APPLICATOR INSTRUCTIONS 408-10389 - - - MOLEX TERMINAL TERMINAL DATA: WIRE STRIP LENGTH n 7.50-8.50 mm [.295-.335 IN] C TERMINAL APPLICATION SPECIFICATION ATS-638911100 Rev E - TERMINALS APPLIED TE TERMINAL 1572230-1 1572230-2 1572230-3 1572230-4 1572230-5 1572230-6 C1__DWG_PN_1_1 42817-0012 C1__DWG_PN_1_2 42817-0010 42817-0110 C1__DWG_PN_1_3 C1__DWG_PN_1_4 42817-0112 C1__DWG_PN_1_5 42817-0019 C1__DWG_PN_1_6 - INSULATION DIAMETER RANGE - - 4.40-5.30 mm [.173-.209 IN] - - - - - - - 10 MOLEX TERMINAL 42817-0011 C1__DWG_PN_1_0 - MOLEX CRIMP SPECIFICATION MINIFIT SENIOR TERMINAL NAME: C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1572230-7 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 286535-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 286535-2 286535-3 C1__DWG_PN_3_3 C1__DWG_PN_3_4 286535-4 C1__DWG_PN_3_5 MOLEX TERMINAL 42817-0111 42815-0011 42815-0012 42815-0010 42815-0019 - 6 C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - C1__DWG_PN_4_2 - C1__DWG_PN_4_3 - C1__DWG_PN_4_4 - C1__DWG_PN_4_5 C1__DWG_PN_2_6 - WIRE SIZE 10 AWG 12 AWG B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.74+/-0.05 [.108+/-.002] 2.44+/-0.05 [.096+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - CRIMP HEIGHT 9 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.3 10.3 - W1__FA_SETTING_1 - W1__FA_SETTING_2 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - 2266760 -4 2266760 -5 2266760 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - 1 & 252. - 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - 2 -77 -7 3.06 . 2 2 2 2168083-1 -6 -5 -2 PART NO SCR, SKT HD CAP, RoHS, M3 X 8.0 DESCRIPTION 2 2168083-1 269 ITEM NO 1 1 1 1 - 1 - 1 P LTR DESCRIPTION DATE DWN APVD RELEASED 09SEP2015 BW GB ECR-15-014303 29SEP2015 JH TE 1 1 - 1 1 - mm MATERIAL - 1 -2 PART NO - - 1 REF - 1 - 1 1 1 1 - - - 1 - 1 2 - - 1 1 2 - 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - - 1 - - 1 1 - - 1 1 - - - 1 1 - - - 1 - 1633782-3 2119957-2 1803078-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2161314-1 2119082-2 2079764-1 2119083-1 7-18023-7 2168400-6 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 1-455888-8 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338683-8 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119656-9 2161311-1 1-2079383-5 2119645-1 2119957-1 2119644-3 2119085-1 2119092-1 1752356-3 2079383-5 2161328-1 1-1320908-8 2119959-1 455888-9 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803252-6 1-2119757-5 3-238011-8 8-1803016-0 9-1633738-3 1 2 1 1 REF REF REF - - - - - - - - - 1 1 - 1 REF REF - 1 - - 1 - REF REF 1 1 1 1 1 1 1 1 - 1 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 2 1 1 1 4 2 1 1 1 4 2 1 1 - 4 2 1 - - 4 3 1 - - 1 3 1 - 2 1 - 1 1 2 - 3 1 - 2 1 1 1 - 2 - 1 - 1 - 1 -6 -5 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 66 - 6 WIRE INSUL A A1 - SIZE REVISIONS DIST PART NUMBERS REQUIRED - CRIMP 1 A - APPLICATOR DATA LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FENCE APPLICATOR SHIM PACK SPACER, PRECISION O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, STEPPED, ATLANTIC, SF, NON-ADJ CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE DWN 29JUL2015 CHK 29JUL2015 APVD 29JUL2015 B. WEAVER G. BAILEY G. BAILEY NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2161314 1 2119082-2 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 1-455888-8 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338683-8 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119656-9 1 2161311 1 1-2079383-5 1 2119645 1 2119957-1 1 2119644-3 1 2119085 1 2119092-1 1 1752356-3 2 2079383-5 1 2161328 1 1-1320908-8 1 2119959-1 1 455888-9 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803252-6 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-5 1 3-238011-8 1 8-1803016-0 .. 1 ITEM_2 1 9-1633738-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1803078-2 267 260 259 252 250 249 248 247 246 245 244 243 242 241 240 238 213 198 172 166 164 163 137 136 135 133 117 82 71 67 66 63 62 60 59 56 54 53 52 51 50 49 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119957-2 DESCRIPTION PRODUCT SPEC - 1 1633782-3 Ocean Side Feed Applicator - DRAWING NO 2266760 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2015 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2015 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 6 6 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 62 40 D 38 FEED TYPE 246 39 PNEUMATIC 250 2 63 A 260 44 7 252 245 35 244 7 249 53 238 166 8 2 2 242 2 259 82 1 137 34 REF 52 3 51 SERVO LATCH PLATE 1 4 28 5 41 66 A 11 164 67 2 213 33 24 117 REF TERMINAL SUPPORT LOCATION 135 198 SERVO FEEDER NOT INCLUDED 30 A 19 10 B 20 267 21 29 9 269 12 1 ITEM 30 LOCATED AT REAR HOLES 241 CAM POSITION 30mm STROKE REF 1 56 4 0 C 172 133 6 8 136 B 2 243 59 240 2 50 163 C D 247 13 30 REF 29 REF 1 11 11 46 32 34 54 8 1 60 54 10 20 1 13 248 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 29JUL2015 CHK 29JUL2015 APVD 29JUL2015 B. WEAVER G. BAILEY G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266760 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2015 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 2015 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266760 -2 DESCRIPTION A 2- 2266760 -5 FINE CRIMP HEIGHT ADJUST A 7- 2266760 -7 FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2- 2266760 -7 D 6 CRIMP TOOLING KIT CONVERT TO PNEUMATIC SERVO LATCH PLATE NONE - 4 CRIMP WIRE INSUL SIZE - - - - - SERVO LATCH PLATE 2119951-1 - 8- 2266760 -5 1901094-3 - SMART APPLICATOR 2161326-1 - 8- 2266760 -4 - - 2168400-6 (QUANTITY 2) - - - - - - - - - PNEUMATIC FEED 2119950-1 1338683-8 5-18022-5 2119641-2 2119799-1 2063440-1 - - - - - - - - - - - - - MOLEX TERMINAL TERMINAL DATA: MOLEX CRIMP SPECIFICATION MINIFIT SENIOR TERMINAL NAME: WIRE STRIP LENGTH n 7.50-8.50 mm [.295-.335 IN] C TERMINAL APPLICATION SPECIFICATION ATS-638911100 Rev E - TERMINALS APPLIED TE TERMINAL 1572230-1 1572230-2 1572230-3 1572230-4 1572230-5 1572230-6 42817-0011 42817-0012 C1__DWG_PN_1_1 C1__DWG_PN_1_2 42817-0010 C1__DWG_PN_1_3 42817-0110 42817-0112 C1__DWG_PN_1_4 C1__DWG_PN_1_5 42817-0019 C1__DWG_PN_1_6 4.40-5.30 mm [.173-.209 IN] - - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_3_0 1572230-7 286535-1 MOLEX TERMINAL C1__DWG_PN_3_1 C1__DWG_PN_3_2 286535-2 C1__DWG_PN_3_3 286535-3 286535-4 C1__DWG_PN_3_4 C1__DWG_PN_3_5 42817-0111 42815-0011 42815-0012 42815-0010 42815-0019 6 WIRE SIZE 10 AWG 12 AWG B 1 2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.74+/-0.05 [.108+/-.002] 2.44+/-0.05 [.096+/-.002] CRIMP HEIGHT 9 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.3 10.3 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266760 -4 2266760 -5 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 1 1 & 152. 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 1 1 - 1 - - - - 1 - 1 1 1 1 1 - 1 1 1 - 1 - 1 - 1 1 LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE SPACER, PRECISION FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE PART NO -77 -27 -25 -22 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 - 1 - 1 1 - - 1 1 1 - 2 1 1 - 1 2 1 - 1 - 2 - 3 - - - W1__FA_SETTING_2 1 3 - - W1__FA_SETTING_1 2 1 3 - 1 2 1 - 1 - 2 - 1 1 1 - - 1 1 - - REF 1 - C1__DWG_PN_2_6 - 1 - - C1__DWG_PN_4_5 1 REF - - C1__DWG_PN_4_4 1 - - - C1__DWG_PN_4_3 1 - - - C1__DWG_PN_4_2 1 1 - - C1__DWG_PN_4_1 1 1 1 - C1__DWG_PN_4_0 4 1 1 - 1 4 1 - 1 1 4 - 1 1 1 - 1 - 1 - 1 1 - - 10 MOLEX TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE - 1 - 1 REF REF - - 2 1 REF - - - 1 - - 1 - - 1 1 - - - - - - 1 2 - - 1 1 - - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 - 1 - 1 - - - 1 1 - - 1 1 1 - TYPE APPLICATOR INSTRUCTIONS 408-10389 P 2168083-1 1633782-3 1803078-2 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-2 2079764-1 2119083-1 7-18023-7 2168400-6 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 1-2119656-0 2161312-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 1-455888-8 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338683-8 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 1-2079383-5 2119645-1 2119957-1 2119644-3 1752356-3 2079383-5 2161328-1 1-1320908-8 2119959-1 455888-9 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803252-6 1-2119757-5 3-238011-8 8-1803016-0 9-1633738-3 2 1 1 - - 2 1 - - - 2 - 5.00 mm [.197] 66 - - F F 3.60 mm [.142] A PART NUMBERS REQUIRED 6 APPLICATOR DATA REVISIONS DIST - - - LOC 1 DWN 29JUL2015 CHK 29JUL2015 APVD 29JUL2015 B. WEAVER G. BAILEY G. BAILEY NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-2 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 1-2119656-0 1 2161312 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 1-455888-8 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338683-8 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 1-2079383-5 1 2119645 1 2119957-1 1 2119644-3 1 1752356-3 2 2079383-5 1 2161328 1 1-1320908-8 1 2119959-1 1 455888-9 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803252-6 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-5 1 3-238011-8 1 8-1803016-0 .. 1 ITEM_2 1 9-1633738-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1803078-2 269 267 259 251 250 249 246 244 243 242 241 240 238 213 198 172 166 164 163 152 151 145 144 143 141 140 139 137 136 135 133 117 82 71 67 66 63 62 59 56 53 52 51 50 49 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1633782-3 DESCRIPTION PRODUCT SPEC - 2 2168083-1 Ocean Side Feed Applicator - DRAWING NO 2266760 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2015 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2015 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 6 62 40 145 38 D 246 39 7 FEED TYPE 140 152 250 8 2 238 A 242 63 50 2 243 166 53 249 D 2 244 7 139 PNEUMATIC 2 2 6 REF 8 163 34 59 259 136 82 137 C 52 172 56 1 REF TERMINAL SUPPORT LOCATION 1 C 3 51 SERVO LATCH PLATE 1 4 28 5 41 240 133 4 135 198 164 66 11 A SERVO FEEDER NOT INCLUDED 30 117 REF 2 67 33 24 B 0 213 A 19 20 10 B 21 267 9 29 12 269 1 ITEM 30 LOCATED AT REAR HOLES 241 13 CAM POSITION 1 30 11 REF REF 29 30mm STROKE 141 151 32 34 143 8 1 144 143 10 1 20 11 13 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 29JUL2015 CHK 29JUL2015 APVD 29JUL2015 B. WEAVER G. BAILEY G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266760 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1