TE C-2151063 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2151063 -1
DESCRIPTION
K
2151063 -2
2151063 -5
NON-CRIMP HEIGHT ADJUST
2151063 -7
K
FINE CRIMP HEIGHT ADJUST
4
CRIMP TOOLING KIT
-
-
-
-
-
-
8- 2151063 -5
8- 2151063 -4
1338685-1
5-18022-5
1338685-1
-
-
5-18022-5
-
2119950-1
-
8- 2151063 -4
-
2119949-1
PNEUMATIC FEED
8- 2151063 -5
1338685-1
2161326-1
MECHANICAL FEED
NONE
2161326-1
5-18022-5
-
2119951-1
SMART APPLICATOR
4
1338685-1
2119949-1
SERVO LATCH PLATE
SERVO
LATCH PLATE 12
K
F
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
2119950-1
2119951-1
SMART APPLICATOR
SERVO
LATCH PLATE
2151063 -6
7- 2151063 -7
SERVO LATCH PLATE
PNEUMATIC
5-18022-5
-
-
-
-
-
-
-
-
-
2119641-1
2119799-1
CRIMP
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
WIRE
INSUL
-
SIZE
-
TYPE
16
F
O
2.54 mm [.100]
4.19 mm [.165]
APPLICATOR INSTRUCTIONS
408-10389
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
4.60-5.20 mm [.181-.205 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
(A)964273-2
(A)1-964273-1
(A)2-964273-1
C1__DWG_PN_1_1
(A)4-1241872-1
C1__DWG_PN_1_2
C1__DWG_PN_1_3
1.50mm2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
(B)1-964302-3
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
TE SEAL
963292-1
C1__DWG_PN_3_0
CABLE DIAMETER
TE TERMINAL
C1__DWG_PN_4_0
n
-
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_1_2
1241396-1
C1__DWG_PN_3_3
2.20-3.00 mm [.087-.118 IN]
-
6
13
-
-
C1__DWG_PN_2_2
C1__DWG_PN_3_2
963293-2
-
14
C1__DWG_PN_1_3
C1__DWG_PN_2_3
1241396-2
-
C1__DWG_PN_3_2
963293-2
C1__DWG_PN_3_3
-
1241396-3
-
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.76+/-0.05 [.069+/-.002]
1.70+/-0.05 [.067+/-.002]
1.47+/-0.05 [.058+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
4.9
5.6
8.0
WIRE
SIZE
9
W1__FA_SETTING_1
2.50mm2
2.00mm2
W1__FA_SETTING_2
1.50mm2
W1__FA_SETTING_3
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
CRIMP HEIGHT
REFERENCE SETTING
1.76+/-0.05 [.069+/-.002]
1.70+/-0.05 [.067+/-.002]
-
W1__FA_SETTING_2
8.0
W1__DWG_CRIMP_HT_3
-
W1__FA_SETTING_1
5.6
W1__DWG_CRIMP_HT_2
1.47+/-0.05 [.058+/-.002]
9
4.9
W1__DWG_CRIMP_HT_1
-
-
W1__FA_SETTING_3
6
13
14
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
15
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
16
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151063
2151063
2151063
2151063
7
8
9
10
A
11
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
AMP 4805 REV 31MAR2000
-
-
& 252.
6
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
7
-
-
TERMINAL LUBRICANT IS RECOMMENDED.
-4
-4
-5
-6
-
-
WHEN APPLYING TERMINAL PN 1241396-* APPLICATOR FEED
WILL REQUIRED ADJUSTMENT TO 12.0mm [.472 IN].
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
7
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
C1__DWG_PN_4_0
C1__DWG_PN_3_1
963293-1
-
-
CABLE DIAMETER
C1__DWG_PN_3_0
-
-
TE SEAL
963292-1
-
15
C1__DWG_PN_1_1
963293-1
INSULATION DIAMETER RANGE
114-18387
C1__DWG_PN_3_1
(B)2-964302-1
(A)6-964273-6
2.00mm2
-
4.20-4.80 mm [.165-.189 IN]
13
TERMINALS APPLIED
C1__DWG_PN_2_3
(A)4-964273-1
2.50mm2
2.20-3.00 mm [.087-.118 IN]
WIRE STRIP LENGTH
15
TE TERMINAL
(A)1241872-1
C1__DWG_PN_1_0
(A)3-964273-1
WIRE
SIZE
(A)114-18050
(B)114-18051
TERMINALS APPLIED
TE TERMINAL
(A)964273-1
n
INSULATION DIAMETER RANGE
-
TE CRIMP SPECIFICATION
JUNIOR-POWER-TIMER CONTACT A
TERMINAL NAME:
JUNIOR-POWER-TIMER CONTACT A
TERMINAL NAME:
TE TERMINAL
TERMINAL DATA:
66
P
LTR
2063440-1
-
APPLICATOR DATA
REVISIONS
PART NUMBERS REQUIRED
PNEUMATIC FEED
MECHANICAL
FINE CRIMP HEIGHT ADJUST
K
CONVERT TO
1
DIST
A
2119599-1
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
K
LOC
SET UP GAUGE
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
-
1
1
1
1
1
1
1
-77 -7
1
1
1
1
1
1
-6
1
1
1
1
1
1
1
-5
1
1
1
1
1
1
1
1
1
1
-2
1
2119957-2
8-21084-0
2119640-1
1803259-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-3
2079764-1
2119083-1
7-18023-7
-1
PART NO
1
1
1
1
1
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
1803259
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-3
1
2079764
1
2119083
1
7-18023-7
260
252
250
249
248
247
246
245
244
243
242
241
1
1
1
1
1
-
1
1
1
1
ITEM
NO
-
1
REF
1
1
1
1
2
1
1
1
1
1
2
1
3
2
1
-
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -7
2
2
-
-
-
-
-
1
1
1
1
2
1
1
1
REF REF REF REF
-
-
-
1
-
-
-
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
-
1
-
2
-
-
1
1
1
-
-
1
1
-
-
1
1
1
-
2
1
1
1
4
2
1
1
1
4
2
1
1
1
4
2
1
1
-
4
1
1
1
-
2
1
-
1
3
2
1
-
1
3
2
1
2
1
3
2
1
2
1
-
1
1
2
-
1
1
-
2
1
1
1
-
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
XZ
JT
H
ECR-16-000433
13JAN2016
XZ
JD
J
ECR-16-013350
20SEP2016
TB
TE
K
ECR-16-017824
16DEC2016
KH
CT
PART NO
-
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SCR, BHSC, RoHS (M4 X 25)
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .100
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
K.HUANG
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
14SEP2011
APVD
S.XI
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-22281-8
1
1-18028-2
1
2119955-1
1
2-690438-8
2
2168083-1
1
2168083-6
1
455888-6
1
2119956-1
1
2119791-5
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338685-1
4
2168400-1
2
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085_PRE_REV_K
1
2119092-1
1
1752356-4
1
2079383-5
1
2161328
1
1-2079383-3
1
1320908-7
1
1-1901086-8
1
455888-3
2
22283-1
1
356835-1
1
240792-1
1
1320928-4
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1333206-2
1
2119781-5
1
238011-4
1
6-1633965-7
1
455888-4
1
1-456407-3
240
239
238
213
198
172
166
164
163
137
136
135
133
121
119
113
96
95
93
82
71
70
67
66
63
62
61
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
31
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
PRODUCT SPEC
-
1
2119580-1
TE Connectivity
-
CHK
2
2168400-6
DESCRIPTION
14SEP2011
DWN
APVD
17SEP2015
-1
-
DWN
ECR-15-013720
1
-
-
-
1
-
-
1
-
1
DATE
G1
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2119955-1
2-690438-8
2168083-1
2168083-6
455888-6
2119956-1
2119791-5
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
985575-3
1338685-1
2168400-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1752356-4
2079383-5
2161328-1
1-2079383-3
1320908-7
1-1901086-8
455888-3
22283-1
356835-1
240792-1
1320928-4
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1333206-2
2119781-5
238011-4
6-1633965-7
455888-4
1-456407-3
-
-
DESCRIPTION
Ocean Side Feed
Applicator
-
DRAWING NO
2151063
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
K
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
6
APVD
-
-
-
37
40
239
59
PNEUMATIC
250
246
39
2
260
44
7 252
245
35
244
7
249
A
247
38
56
53
63
238
166
8
242
50
163
82
1
1
D
2
2.3 REF
2
57 REF
2
SHEAR DEPRESSOR DETAIL
2
1.9 # 0.5
6
34 REF
70
3
52
172
56
C
1
4
51
TERMINAL SUPPORT LOCATION
28
5
41
SERVO
LATCH PLATE
4
REF
2
137
133
REF
2
8
136
C
5
243
59
240
DWN
6 62
A
D
DATE
SEE SHEET 1
-
FEED TYPE
MECHANICAL
DESCRIPTION
135
198
33
A
164
2
66
SERVO FEEDER
NOT INCLUDED
10
19
95
20
96
21
B
121
CAM POSITIONS
29
12
27
241
ITEM 30 LOCATED AT
REAR HOLES
1
30 REF
29
1
REF
11
30mm STROKE
113
47
9
13
30mm STROKE
30mm STROKE
14
213
A
30
117 REF
57
67
31
24
B
11
16
61
25
26
23
93
46
32
34
54
8
1
60
54
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
14SEP2011
DWN
K.HUANG
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
TE Connectivity
-
CHK
-
14SEP2011
APVD
S.XI
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151063
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
K
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2151063 -1
DESCRIPTION
K
2- 2151063 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
K
FINE CRIMP HEIGHT ADJUST
K
FINE CRIMP HEIGHT ADJUST
SERVO LATCH PLATE
2- 2151063 -7
K
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
MECHANICAL FEED
1338685-1
2161326-1
-
8- 2151063 -4
5-18022-5
1338685-1
-
-
8- 2151063 -5
1338685-1
2119950-1
-
5-18022-5
-
2119949-1
PNEUMATIC FEED
8- 2151063 -4
-
2161326-1
MECHANICAL FEED
8- 2151063 -5
1338685-1
2119951-1
SMART APPLICATOR
5-18022-5
-
2119949-1
SERVO LATCH PLATE
-
2119950-1
2119951-1
SMART APPLICATOR
4
CRIMP
5-18022-5
-
-
-
-
-
2119641-2
2119799-1
WIRE
INSUL
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
7
-
-
-
-
TYPE
-
F
O
2.54 mm [.100]
4.19 mm [.165]
APPLICATOR INSTRUCTIONS
408-10389
-
7
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
JUNIOR-POWER-TIMER CONTACT A
TERMINAL NAME:
WIRE STRIP LENGTH
4.60-5.20 mm [.181-.205 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
(A)964273-1
(A)964273-2
(A)1-964273-1
(A)2-964273-1
(A)114-18050
2.20-3.00 mm [.087-.118 IN]
(B)114-18051
TERMINALS APPLIED
TE TERMINAL
n
INSULATION DIAMETER RANGE
(A)1241872-1
(A)4-1241872-1
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_1_3
-
-
4.20-4.80 mm [.165-.189 IN]
TERMINAL
APPLICATION
SPECIFICATION
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
(B)1-964302-3
TE SEAL
C1__DWG_PN_3_0
963292-1
963293-1
CABLE DIAMETER
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
1241396-1
C1__DWG_PN_3_3
2.50mm2
2.00mm2
1.50mm2
B
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.76+/-0.05 [.069+/-.002]
1.70+/-0.05 [.067+/-.002]
1.47+/-0.05 [.058+/-.002]
-
-
-
-
-
12
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
TE SEAL
CABLE DIAMETER
C1__DWG_PN_3_0
963292-1
963293-1
-
C1__DWG_PN_4_0
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
WIRE
SIZE
9
4.9
2.00mm2
1.50mm2
W1__FA_SETTING_1
5.6
2.50mm2
-
6
C1__DWG_PN_3_1
-
C1__DWG_PN_3_2
963293-2
-
C1__DWG_PN_3_3
-
13
-
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.76+/-0.05 [.069+/-.002]
1.70+/-0.05 [.067+/-.002]
1.47+/-0.05 [.058+/-.002]
-
CRIMP HEIGHT
REFERENCE SETTING
4.9
W1__DWG_CRIMP_HT_1
-
W1__FA_SETTING_2
8.0
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_1
5.6
W1__DWG_CRIMP_HT_2
-
9
-
W1__FA_SETTING_3
-
W1__FA_SETTING_2
8.0
-
W1__FA_SETTING_3
-
1
RECOMMENDED SPARE PARTS
-
2
GREASE BEARING SURFACES LIGHTLY
-
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2151063 -4
2151063 -4
2151063 -5
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
13
14
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
WHEN APPLYING TERMINAL PN 1241396-* APPLICATOR FEED
WILL REQUIRED ADJUSTMENT TO 12.0mm [.472 IN].
15
AMP 4805 REV 31MAR2000
TERMINAL LUBRICANT IS RECOMMENDED.
-
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12
-
& 152.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
A
-
1241396-3
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
2.20-3.00 mm [.087-.118 IN]
-
-
1241396-2
(A)6-964273-6
WIRE
SIZE
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
-
15
15
C1__DWG_PN_1_2
(B)2-964302-1
(A)4-964273-1
-
C1__DWG_PN_1_1
C1__DWG_PN_3_2
963293-2
n
114-18387
TERMINALS APPLIED
C1__DWG_PN_2_3
(A)3-964273-1
-
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
12
-
JUNIOR-POWER-TIMER CONTACT A
TERMINAL NAME:
14
TE TERMINAL
C1__DWG_PN_1_0
-
TE TERMINAL
TERMINAL DATA:
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
-
SIZE
A
-
-
APPLICATOR DATA
REVISIONS
DIST
PART NUMBERS REQUIRED
PNEUMATIC FEED
PNEUMATIC
2- 2151063 -5
F
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151063 -7
APPLICATOR STYLE CONVERSION CHART
LOC
1
6
-
1
1
1
1
1
1
-
1
1
1
1
1
1
2
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
2119782-1
2119640-1
1803259-1
1-22279-3
2119082-3
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, FLANGED
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
DESCRIPTION
1
2119782
1
2119640-1
1
1803259
1
1-22279-3_SIMP
1
2119082-3
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
-
1
251
250
249
246
244
243
242
241
240
239
-
1
-
1
1
1
-
ITEM
NO
1
1
1
1
-
-
-
-
1
1
-
-
1
1
-
2
1
REF
-
-
-
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2119955-1
2-690438-8
2168083-1
2168083-6
455888-6
2119956-1
2119791-5
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
985575-3
1338685-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
1752356-4
2079383-5
2161328-1
1-2079383-3
1320908-7
1-1901086-8
455888-3
22283-1
356835-1
240792-1
1320928-4
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1333206-2
2119781-5
238011-4
6-1633965-7
455888-4
1-456407-3
-
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
2
1
1
-
3
2
-
1
1
3
2
-
2
1
3
2
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
PART NO
-77 -27 -25 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
K.HUANG
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
14SEP2011
APVD
S.XI
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-22281-8
1
1-18028-2
1
2119955-1
1
2-690438-8
2
2168083-1
1
2168083-6
1
455888-6
1
2119956-1
1
2119791-5
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
5-18022-5
1
985575-3
1
1338685-1
2
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
1752356-4
1
2079383-5
1
2161328
1
1-2079383-3
1
1320908-7
1
1-1901086-8
1
455888-3
2
22283-1
1
356835-1
1
240792-1
1
1320928-4
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1333206-2
1
2119781-5
1
238011-4
1
6-1633965-7
1
455888-4
1
1-456407-3
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
121
119
113
96
95
93
82
71
70
67
66
63
62
61
59
57
56
53
52
51
50
49
48
41
40
39
38
34
33
32
31
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
PRODUCT SPEC
-
1
2119740-2
TE Connectivity
-
-
1
2063440-1
DESCRIPTION
14SEP2011
DWN
CHK
DIMENSIONS:
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SCR, BHSC, RoHS (M4 X 25)
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .100
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean Side Feed
Applicator
-
DRAWING NO
2151063
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
K
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
-
-
-
40
145
38
239
39
59
152
7
56
246
140
2
2
53
2
8
249
2
57
166
242
SHEAR DEPRESSOR DETAIL
2
6
1.9 # 0.5
59
82
136
1
137
1
56
34
REF
TERMINAL SUPPORT LOCATION
2
70
52
172
REF
8
50
163
C
REF
63
238
A
D
2.3 REF
243
250
REF
5
244
7 139
PNEUMATIC
3
51
C
1
4
28
SERVO
LATCH PLATE
5
41
240
133
4
135
198
33
164
66
11
A
2
67
31
30
SERVO FEEDER
NOT INCLUDED
10
20
B
21
96
9
121
ITEM 30 LOCATED AT
REAR HOLES
241
27
13
30
1
11
29
REF
REF
30mm STROKE
30mm STROKE
142
1
12
29
CAM POSITIONS
13
19
95
117 REF
57
213
A
24
30mm STROKE
APVD
62
6
A
B
DWN
251
MECHANICAL
D
DATE
151
113
15
61
25
26
23
93
141
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
K.HUANG
DIMENSIONS:
mm
& 2 of 4)
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
TE Connectivity
-
CHK
MATERIAL
AMP 4805 REV 31MAR2000
14SEP2011
DWN
-
14SEP2011
APVD
S.XI
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151063
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
K