Product Folder Sample & Buy Support & Community Tools & Software Technical Documents DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 DLP3000 DLP® 0.3 WVGA Series 220 DMD 1 Features 3 Description • The DLP3000 digital micromirror device (DMD) is a digitally-controlled micro-opto-electromechanical system (MOEMS) spatial light modulator (SLM) optimized for small form-factor applications. When coupled to an appropriate optical system, the DLP3000 can be used to modulate the amplitude and direction of incoming light. The DLP3000 creates highly flexible light patterns with speed, precision, and efficiency. 1 • • • • • • • • • • 0.3-Inch (7.62 mm) Diagonal Micromirror Array – 608 × 684 Array of Aluminum, MicrometerSized Mirrors Offering up to WVGA Resolution (854 × 480) Wide Aspect Ratio Display – 7.6-µm Micromirror Pitch – ±12° Micromirror Tilt Angle (Relative to Flat State) – Side Illumination for Optimized Efficiency – 5-µs Micromirror Crossover Time Highly Efficient in Visible Light (420 to 700 nm): – Window Transmission 97% – Micromirror Reflectivity 88% – Array Diffraction Efficiency 86% – Array Fill Factor 92% – Polarization Independent Package Footprint of 16.6-mm × 7-mm × 4.6-mm Low Power Consumption at 200 mW (Typical) Dedicated DLPC300 Controller for Reliable Operation Supports High-Speed Pattern Rates of 4000 Hz (Binary) and 120 Hz (8-Bit) 15-Bit, Double Data Rate (DDR) Input Data Bus 60- to 80-MHz Input Data Clock Rate Integrated Micromirror Driver Circuitry Supports 0°C to 70°C Package Mates to PANASONIC AXT550224 Socket Architecturally, the DLP3000 is a latchable, electricalin/optical-out semiconductor device. This architecture makes the DLP3000 well-suited for use in applications such as 3D scanning or metrology with structured light, augmented reality, microscopy, medical instruments, and spectroscopy. The compact physical size of the DLP3000 is well-suited for portable equipment where small form factor and lower cost are important. The compact package complements the small size of LEDs to enable highlyefficient, robust light engines. The DLP3000 is one of two devices in the DLP® 0.3 WVGA chipset. Proper function and reliable operation of the DLP3000 requires that it be used in conjunction with the DLPC300 controller. See the DLP 0.3 WVGA chipset data sheet (DLPZ005) for further details. Device Information(1) PART NUMBER DLP3000 PACKAGE BODY SIZE (NOM) LCCC (50) 16.6 mm × 7.0 mm × 4.6 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. Simplified Diagram 2 Applications • • • • • • • • • • • • • • • Machine Vision Industrial Inspection 3D Scanning Such as Dental Scanners 3D Optical Metrology Automated Fingerprint Identification Face Recognition Augmented Reality Embedded Display Interactive Display Information Overlay Spectroscopy Chemical Analyzers Medical Instruments Photo-Stimulation Virtual Gauges 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com Table of Contents 1 2 3 4 5 6 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration And Functions ........................ Specifications......................................................... 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 6.14 7 1 1 1 2 4 7 Absolute Maximum Ratings ...................................... 7 Storage Conditions.................................................... 7 ESD Ratings.............................................................. 7 Recommended Operating Conditions....................... 8 Thermal Information .................................................. 9 Electrical Characteristics........................................... 9 Timing Requirements .............................................. 10 Measurement Conditions ........................................ 10 Typical Characteristics ............................................ 12 System Mounting Interface Loads ........................ 13 Micromirror Array Physical Characteristics ........... 14 Micromirror Array Optical Characteristics ............. 16 Window Characteristics......................................... 17 Chipset Component Usage Specification ............. 17 Detailed Description ............................................ 18 7.1 Overview ................................................................. 18 7.2 Functional Block Diagram ....................................... 18 7.3 7.4 7.5 7.6 7.7 8 Feature Description................................................. Device Functional Modes........................................ Window Characteristics and Optics ....................... Micromirror Array Temperature Calculation............ Micromirror Landed-On/Landed-Off Duty Cycle ..... 19 22 22 22 24 Application and Implementation ........................ 26 8.1 Application Information............................................ 26 8.2 Typical Application ................................................. 26 9 Power Supply Recommendations...................... 28 9.1 DMD Power Supply Requirements ........................ 28 9.2 DMD Power Supply Power-Up Procedure .............. 28 9.3 DMD Power Supply Power-Down Procedure ......... 28 10 Layout................................................................... 30 10.1 Layout Guidelines ................................................. 30 10.2 Layout Example .................................................... 33 11 Device and Documentation Support ................. 34 11.1 11.2 11.3 11.4 11.5 Device Support...................................................... Documentation Support ........................................ Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 34 34 34 34 35 12 Mechanical, Packaging, and Orderable Information ........................................................... 35 4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision A (October 2012) to Revision B Page • Added ESD Ratings table, Storage Conditions table, Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section ..................................... 1 • Changed package thickness from 5.0mm to 4.6mm ............................................................................................................. 1 • Changed minimum temperature from -10°C to 0°C to match long term operational temperature range .............................. 1 • Added package body size dimensions to Device Information table ....................................................................................... 1 • Changed DMD picture to simplified application block diagram .............................................................................................. 1 • Changed image to a cleaner source file ................................................................................................................................ 4 • Changed Absolute Maximum Ratings table to include operational temperatures and dew points ....................................... 7 • Changed the Recommended Operating Conditions table to include operating and non-operating temperature ranges, dew points, and the illumination power density ........................................................................................................ 8 • Added Max Recommended Array Temperature - Derating Curve ........................................................................................ 9 • Added note to Thermal Information table .............................................................................................................................. 9 • Added Bit Depth versus Pattern Rate table ........................................................................................................................ 12 • Moved the Mechanical section from the Recommended Operating Conditions table to the System Mounting Interface Loads section ....................................................................................................................................................... 13 • Added Window Characteristics section ............................................................................................................................... 17 • Added Chipset Component Usage Specification ................................................................................................................ 17 • Added Overview in Detailed Description section ................................................................................................................. 18 • Added description of Functional Block Diagram interfaces .................................................................................................. 18 • Changed formating of Thermal Characteristics, Package Thermal Resistance, Case Temperature, and Micromirror Array Temperature Calculation sections .............................................................................................................................. 22 2 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 Revision History (continued) • Added Landed Duty Cycle and Operational DMD Temperature section.............................................................................. 24 Changes from Original (January 2012) to Revision A • Page Corrected the CL2W constant value from: 0.00274 to 0.00293 W/lm .................................................................................... 23 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 3 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com 5 Pin Configuration And Functions Package Connector Signal Names (Device Bottom View) 4 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 Pin Functions – Connector PIN NAME NO. I/O/P SIGNAL INTERNAL TERMINATION CLOCKED BY DATA RATE DESCRIPTION DATA INPUTS DATA(0) D2 Input LVCMOS None DCLK DDR DATA(1) D4 Input LVCMOS None DCLK DDR DATA(2) D5 Input LVCMOS None DCLK DDR DATA(3) D6 Input LVCMOS None DCLK DDR DATA(4) D8 Input LVCMOS None DCLK DDR DATA(5) D10 Input LVCMOS None DCLK DDR DATA(6) D12 Input LVCMOS None DCLK DDR DATA(7) D14 Input LVCMOS None DCLK DDR DATA(8) E16 Input LVCMOS None DCLK DDR DATA(9) E14 Input LVCMOS None DCLK DDR DATA(10) E12 Input LVCMOS None DCLK DDR DATA(11) E10 Input LVCMOS None DCLK DDR DATA(12) E5 Input LVCMOS None DCLK DDR DATA(13) E6 Input LVCMOS None DCLK DDR DATA(14) E8 Input LVCMOS None DCLK DDR DCLK E18 Input LVCMOS None — — Input data bus Input data bus clock DATA CONTROL INPUTS LOADB E20 Input LVCMOS None DCLK DDR Parallel data load enable TRC E4 Input LVCMOS None DCLK DDR Input data toggle rate control SCTRL E2 Input LVCMOS None DCLK DDR Serial control bus SAC_BUS E24 Input LVCMOS None SAC_CLK — Stepped address control serial bus data SAC_CLK D24 Input LVCMOS None — — Stepped address control serial bus clock MIRROR RESET CONTROL INPUTS DRC_BUS D22 Input LVCMOS None SAC_CLK DMD reset-control serial bus DRC_OE D20 Input LVCMOS None — DRC_STROBE E22 Input LVCMOS None SAC_CLK VBIAS D16 Power Analog None — — Mirror reset bias voltage VOFFSET D21 Power Analog None — — Mirror reset offset voltage VRESET D18 Power Analog None — — Mirror reset voltage VREF E21 Power Analog None — — Power supply for DDR low-voltage CMOS logic pins VCC D1, D13, D25, E1, E13, E25 Power Analog None — — Power supply for single-data-rate LVCMOS logic pins VSS D3, D7, D9, D11, D15, D17, D19, D23, E3, E7, E9, E11, E15, E17, E19, E23 Power Analog None — — Common return for all power inputs — Active-low output enable signal for internal DMD reset driver circuitry Strobe signal for DMD reset control inputs POWER Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 5 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com Pin Functions – Connector (continued) PIN NAME No connect 6 NO. A3, A5, A7, A9, A11, A13, A15, A17, A19, A21, A23, A25, A27, A29 A31, B2, B4, B6, B8, B10, B12, B14, B16, B18, B20, B22, B24, B26, B28, B30, C1, C3, C31, F1, F3, F31, G2, G4, G6, G8, G10, G12, G14, G16, G18, G20, G22, G24, G26, G28, G30, H1, H3, H5, H7, H9, H11, H13, H15, H17, H19, H21, H23, H25, H27, H29, H31 I/O/P SIGNAL INTERNAL TERMINATION CLOCKED BY DATA RATE — — — — — Submit Documentation Feedback DESCRIPTION No connection (any connection to these pins may result in undesirable effects) Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 6 Specifications 6.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted). (1) MIN MAX UNIT SUPPLY VOLTAGES VCC Voltage applied to VCC (2) –0.5 4 V VREF Voltage applied to VREF (2) –0.5 4 V VOFFSET Voltage applied to VOFFSET (2) (3) (4) –0.5 8.75 V (2) (4) –0.5 17 V (2) –11 0.5 V 8.75 V VBIAS Voltage applied to VBIAS VRESET Voltage applied to VRESET |VBIAS – VOFFSET| Supply voltage delta (absolute value) (4) INPUT VOLTAGES Voltage applied to all other input pins (2) VREF + 0.3 V IOH Current required from a high-level output, VOH = 2.4 V –0.5 –20 mA IOL Current required from a low-level output, VOL = 0.4 V 15 mA –20 90 ºC –40 90 ºC ENVIRONMENTAL Case temperature - operational TCASE (5) (6) Case temperature - non–operational (6) | TDELTA | Absolute temperature delta between any point on the window, ceramic, or array - operational (7) (8) 15 °C TDP Dew Point (operational and non-operational) 81 ºC (1) (2) (3) (4) (5) (6) (7) (8) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device is not implied at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure above Recommended Operating Conditions for extended periods may affect device reliability. All voltage values are with respect to the ground terminals VSS (ground). The following power supplies are all required to operate the DMD: Voltages VSS, VCC, VREF, VOFFSET, VBIAS, and VRESET. VOFFSET supply transients must fall within specified voltages. To prevent excess current, the supply voltage delta |VBIAS - VOFFSET| must be less than specified limit. Exposure of the DMD simultaneously to any combination of the maximum operating conditions for case temperature, differential temperature, or illumination power density will reduce the device lifetime. DMD Temperature is the worst-case of any test point shown in Figure 11, or the active array as calculated by the Micromirror Array Temperature Calculation. Ceramic package temperature as measured at test point 3 (TP 3) in Figure 11. As measured between any two points on the exterior of the package, or as predicted between any two points inside the micromirror array cavity. Refer to the Micromirror Array Temperature Calculation for information related to calculating the micromirror array temperature. 6.2 Storage Conditions applicable before the DMD is installed in the final product Tstg DMD Storage Temperature Storage Dew Point - long-term TDP (1) (2) Storage Dew Point - short-term MIN MAX UNIT –40 85 °C 24 °C 28 °C (1) (2) Long-term is defined as the usable life of the device. Dew points beyond the specified long-term dew point are for short-term conditions only, where short-term is defined as less than 60 cumulative days over the usable life of the device (operating, non-operating, or storage). 6.3 ESD Ratings V(ESD) (1) Electrostatic discharge Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001 (1) VALUE UNIT ±2000 V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 7 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com 6.4 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted). MIN NOM MAX UNIT ELECTRICAL VREF LVCMOS interface supply voltage (1) VCC LVCMOS logic supply voltage (1) VOFFSET Mirror electrode and HVCMOS supply voltage (1) (2) VBIAS Mirror electrode voltage VRESET Mirror electrode voltage (1) |VBIAS – VOFFSET| Supply voltage delta (absolute value) (2) VT+ Positive-going threshold voltage VT– Negative-going threshold voltage VHYS Hysteresis voltage (VT+ – VT–) ƒDCLK (1) (2) DCLK clock frequency ENVIRONMENTAL 1.8 1.95 V 2.5 2.625 V 8.25 8.5 8.75 V 15.5 16 16.5 V –9.5 –10 –10.5 V 8.75 V 0.4 × VREF 0.7 × VREF V 0.3 × VREF 0.6 × VREF V 0.1 × VREF 0.4 × VREF V 60 80 0 40 to 70 (5) °C –20 75 °C 10 °C MHz (3) Array Temperature – operational, long-term TARRAY 1.65 2.375 (4) (5) (6) Array Temperature – operational, short-term (4) (7) | TDELTA | Absolute temperature delta between any point on the window, ceramic, or array - operational (8) (9) ILLUV Illumination, wavelength < 420 nm ILLVIS Illumination, wavelengths between 420 and 700 nm ILLIR Illumination, wavelength > 700 nm 0.68 mW/cm2 Thermally Limited (10) mW/cm2 10 mW/cm2 (1) All voltage values are with respect to the ground terminals VSS (ground). The following power supplies are all required to operate the DMD: Voltages VSS, VCC, VREF, VOFFSET, VBIAS, and VRESET. (2) To prevent excess current, the supply voltage delta |VBIAS - VOFFSET| must be less than specified limit. See the Absolute Maximum Ratings for further details. (3) Optimal, long-term performance and optical efficiency of the Digital Micromirror Device (DMD) can be affected by various application parameters, including illumination spectrum, illumination power density, micromirror landed duty-cycle, ambient temperature (storage and operating), DMD temperature, ambient humidity (storage and operating), and power on or off duty cycle. TI recommends that application-specific effects be considered as early as possible in the design cycle. (4) Array Temperature is the worst-case of any test point shown in Figure 11, or the active array as calculated by the Micromirror Array Temperature Calculation. (5) Per Figure 1, the maximum operational array temperature should be derated based on the micromirror landed duty cycle that the DMD experiences in the end application. Refer to Micromirror Landed-On/Landed-Off Duty Cycle for a definition of micromirror landed duty cycle. (6) Long-term is defined as the usable life of the device. (7) Short-term is defined as less than 500 hours over the usable life of the device. (8) Ceramic package temperature as measured at test point 3 (TP 3) in Figure 11. (9) As measured between any two points on the exterior of the package, or as predicted between any two points inside the micromirror array cavity. Refer to the Micromirror Array Temperature Calculation for information related to calculating the micromirror array temperature. (10) Refer to Thermal Information and Micromirror Array Temperature Calculation. 8 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 Max Recommended Array Temperature – Operational (°C) www.ti.com 80 70 60 50 40 30 0/100 5/95 10/90 15/85 20/80 25/75 30/70 35/65 40/60 45/55 50/50 100/0 95/5 90/10 85/15 80/20 75/25 70/30 65/35 60/40 Micromirror Landed Duty Cycle 55/45 D001 Figure 1. Max Recommended Array Temperature – Derating Curve 6.5 Thermal Information THERMAL METRIC (1) MIN NOM Thermal resistance from active micromirror array to TC3 (1) MAX UNIT 5 °C/W The DMD is designed to conduct absorbed and dissipated heat to the back of the package. The cooling system must be capable of maintaining the package within the temperature range specified in the Recommended Operating Conditions. The total heat load on the DMD is largely driven by the incident light absorbed by the active area; although other contributions include light energy absorbed by the window aperture and electrical power dissipation of the array. Optical systems should be designed to minimize the light energy falling outside the window clear aperture since any additional thermal load in this area can significantly degrade the reliability of the device. 6.6 Electrical Characteristics over the range of recommended supply voltage and recommended case operating temperature (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT VOH High-level output voltage (1) VCC = 2.375 V, IOH = –20 mA VOL Low-level output voltage (1) VCC = 2.625 V, IOL = 15 mA 0.4 V IOH High-level output current VOH = 1.7 V –15 mA IOL Low-level output current VOL = 0.4 V 14 mA IIL Low-level input current VREF = 1.95 V, VI = 0 V IIH High-level input current VREF = 1.95 V, VI = VREF 1.9 nA IREF Current into VREF pin VREF = 1.95 V, ƒDCLK = 77 MHz 0.7 mA ICC Current into VCC pin VCC = 2.625 V, ƒDCLK = 77 MHz 55 mA IOFFSET Current into VOFFSET pin IBIAS Current into VBIAS pin IRESET Current into VRESET pin (2) (2) (2) –1.6 nA 1 mA VBIAS = 17 V 1.6 mA VRESET = –11 V 1.5 mA VREF = 1.95 V, ƒDCLK = 77 MHz 1.5 mW (3) VCC = 2.625 V, ƒDCLK = 77 MHz 144 mW 9 mW Power into VREF pin PCC Power into VCC pin POFFSET Power into VOFFSET pin (3) (3) PBIAS Power into VBIAS pin PRESET Power into VRESET pin CI CO (3) V (3) PREF (1) (2) VOFFSET = 8.75 V 1.7 VOFFSET = 8.75 V VBIAS = 17 V 27.2 mW VRESET = –11 V 18 mW Input capacitance ƒ = 1 MHz 10 pF Output capacitance ƒ = 1 MHz 10 pF (3) Applies to LVCMOS pins only. Exceeding the maximum allowable absolute voltage difference between VBIAS and VOFFSET may result in excessive current draw. See the Micromirror Array Temperature Calculation for further details. In some applications, the total DMD heat load can be dominated by the amount of incident light energy absorbed. See the Micromirror Array Temperature Calculation for further details. Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 9 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com 6.7 Timing Requirements over operating free-air temperature range (unless otherwise noted) PARAMETER MIN NOM MAX UNIT Setup time: DATA before rising or falling edge of DCLK 1 Setup time: TRC before rising or falling edge of DCLK 1 Setup time: SCTRL before rising or falling edge of DCLK 1 ts2 Setup time: LOADB low before rising edge of DCLK 1 ns ts3 Setup time: SAC_BUS low before rising edge of SAC_CLK 1 ns ts4 Setup time: DRC_BUS high before rising edge of SAC_CLK 1 ns ts5 Setup time: DRC_STROBE high before rising edge of SAC_CLK 1 ns Hold time: DATA after rising or falling edge of DCLK 1 Hold time: TRC after rising or falling edge of DCLK 1 Hold time: SCTRL after rising or falling edge of DCLK 1 th2 Hold time: LOADB low after falling edge of DCLK 1 ns th3 Hold time: SAC_BUS low after rising edge of SAC_CLK 1 ns th4 Hold time: DRC_BUS after rising edge of SAC_CLK 1 ns th5 Hold time: DRC_STROBE after rising edge of SAC_CLK 1 ns tc1 Clock cycle: DCLK 12.5 16.67 ns tc3 Clock cycle: SAC_CLK 12.5 16.67 ns tw1 Pulse duration high or low: DCLK 5 ns tw2 Pulse duration low: LOADB 7 ns tw3 Pulse duration high or low: SAC_CLK 5 ns tw5 Pulse duration high: DRC_STROBE 7 ns ts1 th1 tr tf ns ns Rise time: DCLK / SAC_CLK 2.5 Rise time: DATA / TRC / SCTRL / LOADB 2.5 Fall time: DCLK / SAC_CLK 2.5 Fall time: DATA / TRC / SCTRL / LOADB 2.5 ns ns 6.8 Measurement Conditions The data sheet provides timing at the device pin. For output timing analysis, consider the tester pin electronics and its transmission line effects. Figure 2 shows an equivalent test load circuit for the output under test. The load capacitance value stated is only for characterization and measurement of AC timing signals. This load capacitance value does not indicate the maximum load the device is capable of driving. All rise and fall transition timing parameters are referenced to VIL max and VIH min for input clocks and VOL max and VOH min for output clocks. RL From Output Under Test Tester Channel CL = 50 pF CL = 5 pF for Disable Time Figure 2. Test Load Circuit for AC Timing Measurements 10 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 Measurement Conditions (continued) Figure 3. Switching Characteristics Diagram Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 11 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com 6.9 Typical Characteristics The DLP3000 DMD is controlled by the DLPC300 controller. The controller has two modes of operation. The first is Video mode where the video source is displayed on the DMD. The second is Pattern mode, where the patterns are pre-stored in flash memory and then streamed to the DMD. The allowed DMD pattern rate depends on which mode and bit-depth is selected. Table 1. Bit Depth Versus Pattern Rate COLOR MODE Monochrome (1) 12 BIT DEPTH VIDEO MODE RATE (Hz) (1) PATTERN MODE RATE (Hz) 1 1440 4000 2 720 1600 3 480 480 4 360 360 5 240 240 6 240 240 7 180 180 8 120 120 Video Mode pattern rate is based on a frame rate of 60 Hz. Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 6.10 System Mounting Interface Loads PARAMETER Maximum system mounting interface load to be (1) (2) MIN Package electrical connector area (1) (See Figure 4) DMD mounting area (2) NOM MAX UNIT 45 N 100 N Load should be uniformly distributed across the entire connector area. Load should be uniformly distributed across the three datum-A surfaces. Datum ‘A’ Area (3 Places) DMD Mounting Area (3 Places Opposite Datum ‘A’) 100 N Maximum Uniformly Distributed Over 3 Areas (See Mechanical ICD for Dimensions of Datum ‘A’) Connector Area 45 N Maximum Figure 4. System Interface Loads Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 13 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com 6.11 Micromirror Array Physical Characteristics PARAMETER VALUE Number of active micromirror rows (1) Number of active micromirror columns (1) Micromirror pitch, diagonal (2) Micromirror pitch, vertical and horizontal Micromirror active array height Micromirror active array width (3) 608 micromirrors µm 684 micromirrors 604 (3) µm 10.8 3.699 6.5718 Micromirror array border (4) (1) (2) (3) (4) micromirrors 7.637 (2) UNIT 684 10 mm micromirrors mm mirrors/side See Figure 7. See Figure 5. See Figure 6. The mirrors that form the array border are hard-wired to tilt in the –12° (off) direction once power is applied to the DMD (see Figure 9 and Figure 10). 10.8 mm 6 7. 37 10.8 mm 7. 63 7 mm mm Figure 5. DLP3000 Pixel Pitch Dimensions Pin 1 6571.8 mm (0,0) 3699 mm Illumination On Off (607,683) Figure 6. DLP3000 Micromirror Active Area 14 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 Col 1 Col 0 Col 4 Col 3 Pin 1 Col 604 Col 606 Col 605 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 Col 607 www.ti.com Row 0 Row 1 Row 2 Row 3 Row 4 Row 5 Row 6 Row 7 Incoming Light Row 607 Row 677 Row 678 Row 679 Row 680 Row 681 Row 682 Row 683 Figure 7. DLP3000 Pixel Arrangement Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 15 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com 6.12 Micromirror Array Optical Characteristics PARAMETER α β TEST CONDITIONS Micromirror tilt angle Micromirror tilt angle variation Micromirror crossover time (1) (4) (6) (7) (8) MIN 0 DMD landed state (1) (4) (5), see Figure 10 12 See Figure 10 –1 UNIT 1 ° μs 5 Micromirror switching time (9) μs 16 Non-adjacent micromirrors 10 Adjacent micromirrors 0 Orientation of the micromirror axis-of-rotation (11) Micromirror array optical efficiency (12) (13) MAX ° (9) Non-operating micromirrors (10) NOM DMD parked state (1) (2) (3), see Figure 10 89 420 to 700 nm, with all micromirrors in the ON state Mirror metal specular reflectivity (420 to 700 nm) 90 micromirrors 91 ° 68% 89.4% (1) (2) Measured relative to the plane formed by the overall micromirror array. Parking the micromirror array returns all of the micromirrors to an essentially flat (0˚) state (as measured relative to the plane formed by the overall micromirror array). (3) When the micromirror array is parked, the tilt angle of each individual micromirror is uncontrolled. (4) Additional variation exists between the micromirror array and the package datums. (5) When the micromirror array is landed, the tilt angle of each individual micromirror is dictated by the binary contents of the CMOS memory cell associated with each individual micromirror. A binary value of 1 results in a micromirror landing in an nominal angular position of +12°. A binary value of 0 results in a micromirror landing in an nominal angular position of –12°. (6) Represents the landed tilt angle variation relative to the nominal landed tilt angle. (7) Represents the variation that can occur between any two individual micromirrors, located on the same device or located on different devices. (8) For some applications, it is critical to account for the micromirror tilt angle variation in the overall system optical design. With some system optical designs, the micromirror tilt angle variation within a device may result in perceivable nonuniformities in the light field reflected from the micromirror array. With some system optical designs, the micromirror tilt angle variation between devices may result in colorimetry variations and/or system contrast variations. (9) Performance as measured at the start of life. (10) Non-operating micromirror is defined as a micromirror that is unable to transition nominally from the –12° position to +12° or vice versa. (11) Measured relative to the package datums B and C, shown in the Mechanical, Packaging, and Orderable Information. (12) The minimum or maximum DMD optical efficiency observed in a specific application depends on numerous application-specific design variables, such as: (a) Illumination wavelength, bandwidth/line-width, degree of coherence (b) Illumination angle, plus angle tolerance (c) Illumination and projection aperture size, and location in the system optical path (d) Illumination overfill of the DMD micromirror array (e) Aberrations present in the illumination source and/or path (f) Aberrations present in the projection path The specified nominal DMD optical efficiency is based on the following use conditions: (a) Visible illumination (420 to 700 nm) (b) Input illumination optical axis oriented at 24° relative to the window normal (c) Projection optical axis oriented at 0° relative to the window normal (d) ƒ / 3 illumination aperture (e) ƒ / 2.4 projection aperture Based on these use conditions, the nominal DMD optical efficiency results from the following four components: (a) Micromirror array fill factor: nominally 92.5% (b) Micromirror array diffraction efficiency: nominally 86% (c) Micromirror surface reflectivity: nominally 88% (d) Window transmission: nominally 97% (single pass, through two surface transitions) (13) Does not account for the effect of micromirror switching duty cycle, which is application dependent. Micromirror switching duty cycle represents the percentage of time that the micromirror is actually reflecting light from the optical illumination path to the optical projection path. This duty cycle depends on the illumination aperture size, projection aperture size, and micromirror array update rate. NOTE TI assumes no responsibility for end-equipment optical performance. Achieving the desired end-equipment optical performance involves making trade-offs between numerous component and system design parameters. See the related application reports (listed in Related Documentation) for guidelines. 16 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 6.13 Window Characteristics PARAMETER (1) CONDITIONS Window material designation Corning Eagle XG Window refractive index at wavelength 546.1 nm Window aperture (2) Illumination overfill (3) Window transmittance, single–pass through both surfaces and glass (4) (1) (2) (3) (4) See MIN TYP MAX UNIT 1.5119 (2) See (3) Minimum within the wavelength range 420 nm to 680 nm. Applies to all angles 0° to 30° AOI. 97% Average over the wavelength range 420 nm to 680 nm. Applies to all angles 30° to 45° AOI. 97% See Window Characteristics and Optics for more information. For details regarding the size and location of the window aperture, see the package mechanical characteristics listed in the Mechanical ICD in section Mechanical, Packaging, and Orderable Information. Refer to Illumination Overfill. See the TI application report , Wavelength Transmittance Considerations for DLP DMD Window DLPA031. 6.14 Chipset Component Usage Specification The DLP3000 is a component of one or more of DLP® chipsets. Reliable function and operation of the DLP3000 requires that it be used in conjunction with the other components of the applicable DLP chipset, including those components that contain or implement TI DMD control technology. TI DMD control technology is the TI technology and devices for operating or controlling a DLP DMD. Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 17 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com 7 Detailed Description 7.1 Overview The DLP3000 is a 0.3 inch diagonal spatial light modulator which consists of an array of highly reflective aluminum micromirrors. Pixel array size and diamond grid pixel arrangement are shown in Figure 9. The DMD is an electrical input, optical output micro-electrical-mechanical system (MEMS). The electrical interface is Double Data Rate (DDR) input data bus. The DLP3000 is part of the DLP 0.3 WVGA chipset comprising of the DLP3000 DMD and the DLPC300 controller (reference Figure 8). To ensure reliable operation of the DLP3000 requires that it be used in conjunction with the DLPC300 controller. Refer to Micromirror Array Optical Characteristics for the ± tilt angle specifications. Refer to Pin Configuration and Functions for more information on micromirror reset control. 7.2 Functional Block Diagram Figure 8 illustrates the connectivity between the individual components in the chipset, which include the following internal chipset interfaces: • DLPC300 to DLP3000 data and control interface (DMD pattern data) • DLPC300 to DLP3000 micromirror array reset control interface • DLPC300 to mobile DDR SDRAM • DLPC300 to SPI serial flash DLPC300 DATA & CONTROL RECEIVER PARALLEL RGB Data Interface DATA(14:0) LOADB TRC SCTRL SAC_BUS CONTROL SAC_CLK DRC_BUS SDRAM INTERFACE Serial FLASH FLASH INTERFACE VCC VSS VOFFSET VBIAS VRESET VDD10 VCC18 VCC_INTF GND VDD_PLL RTN_PLL SPICLK SPICSZ0 SPIDOUT SPIDIN VCC_FLSH DRC_OE DRC_STROBE LED DRIVER Memory Interface CAMERA TRIGGER CMOS MEMORY ARRAY MICROMIRROR ARRAY MICROMIRROR ARRAY RESET CONTROL SCL SDA PARK RESET GPIO4_INTF PLL_REFCLK DLP3000 VCC VSS Illumination Interface Camera Trigger Figure 8. DLP 0.3 WVGA Chipset 18 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 7.3 Feature Description Electrically, the DLP3000 consists of a two-dimensional array of 1-bit CMOS memory cells, organized in a grid of 608 memory cell columns by 684 memory cell rows. The CMOS memory array is addressed on a column-bycolumn basis, over a 15-bit DDR bus. Addressing is handled via a serial control bus. The specific CMOS memory access protocol is handled by the DLPC300 digital controller. Optically, the DLP3000 consists of 415872 highly-reflective, digitally-switchable, micrometer-sized mirrors (micromirrors) organized in a 2-D array. The micromirror array consists of 608 micromirror columns by 684 micromirror rows in diamond pixel configuration (Figure 9). Due to the diamond pixel configuration, the columns of each odd row are offset by half a pixel from the columns of the even row. Each aluminum micromirror is approximately 7.6 microns in size (see Micromirror Pitch in Figure 9) and is switchable between two discrete angular positions: –12° and +12°. The angular positions are measured relative to a 0° flat reference when the mirrors are parked in their inactive state, parallel to the array plane (see Figure 10). The tilt direction is perpendicular to the hinge-axis. The on-state landed position is directed toward the left side of the package (see DLP3000 Active Mirror Array, Micromirror Pitch, and Micromirror Hinge-Axis Orientation in Figure 9). Each individual micromirror is positioned over a corresponding CMOS memory cell. The angular position of a specific micromirror is determined by the binary state (logic 0 or 1) of the corresponding CMOS memory cell contents, after the mirror clocking pulse is applied. The angular position (–12° or +12°) of the individual micromirrors changes synchronously with a micromirror clocking pulse, rather than being coincident with the CMOS memory cell data update. Therefore, writing a logic 1 into a memory cell followed by a mirror clocking pulse results in the corresponding micromirror switching to a +12° position. Writing a logic 0 into a memory cell followed by a mirror clocking pulse results in the corresponding micromirror switching to a –12° position. Updating the angular position of the micromirror array consists of two steps. 1. Update the contents of the CMOS memory. 2. Apply a mirror reset to all of the micromirror array. Mirror reset pulses are generated internally by the DLP3000 DMD, with application of the pulses being coordinated by the DLPC300 controller. See Timing Requirements timing specifications. Around the perimeter of the 608 × 684 array of micromirrors is a uniform band of border micromirrors. The border micromirrors are not user-addressable. The border micromirrors land in the –12° position after power is applied to the device. There are 10 border micromirrors on each side of the 608 × 684 active array. Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 19 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com Feature Description (continued) Figure 9. Micromirror Array, Pitch, and Hinge-Axis Orientation 20 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 Feature Description (continued) –a ± b a±b Figure 10. Micromirror Landed Positions and Light Paths Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 21 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com 7.4 Device Functional Modes DLP3000 is part of the chipset comprising of the DLP3000 DMD and DLPC300 display controller. To ensure reliable operation, DLP3000 DMD must always be used with a DLPC300 display controller. DMD functional modes are controlled by the DLPC300 digital display controller. See the DLPC300 data sheet listed in Related Documentation. 7.5 Window Characteristics and Optics NOTE TI assumes no responsibility for image quality artifacts or DMD failures caused by optical system operating conditions exceeding limits described previously. 7.5.1 Optical Interface and System Image Quality TI assumes no responsibility for end-equipment optical performance. Achieving the desired end-equipment optical performance involves making trade-offs between numerous component and system design parameters. Optimizing system optical performance and image quality strongly relate to optical system design parameter trades. Although it is not possible to anticipate every conceivable application, projector image quality and optical performance is contingent on compliance to the optical system operating conditions described in the following sections. 7.5.2 Numerical Aperture and Stray Light Control The angle defined by the numerical aperture of the illumination and projection optics at the DMD optical area should be the same. This angle should not exceed the nominal device mirror tilt angle unless appropriate apertures are added in the illumination and/or projection pupils to block out flat-state and stray light from the projection lens. The mirror tilt angle defines DMD capability to separate the "ON" optical path from any other light path, including undesirable flat-state specular reflections from the DMD window, DMD border structures, or other system surfaces near the DMD such as prism or lens surfaces. If the numerical aperture exceeds the mirror tilt angle, or if the projection numerical aperture angle is more than two degrees larger than the illumination numerical aperture angle, objectionable artifacts in the display’s border and/or active area could occur. 7.5.3 Pupil Match TI’s optical and image quality specifications assume that the exit pupil of the illumination optics is nominally centered within 2° (two degrees) of the entrance pupil of the projection optics. Misalignment of pupils can create objectionable artifacts in the display’s border and/or active area, which may require additional system apertures to control, especially if the numerical aperture of the system exceeds the pixel tilt angle. 7.5.4 Illumination Overfill The active area of the device is surrounded by an aperture on the inside DMD window surface that masks structures of the DMD device assembly from normal view. The aperture is sized to anticipate several optical operating conditions. Overfill light illuminating the window aperture can create artifacts from the edge of the window aperture opening and other surface anomalies that may be visible on the screen. The illumination optical system should be designed to limit light flux incident anywhere on the window aperture from exceeding approximately 10% of the average flux level in the active area. Depending on the particular system’s optical architecture, overfill light may have to be further reduced below the suggested 10% level in order to be acceptable. 7.6 Micromirror Array Temperature Calculation Achieving optimal DMD performance requires proper management of the maximum DMD case temperature, the maximum temperature of any individual micromirror in the active array, the maximum temperature of the window aperture, and the temperature gradient between any two points on or within the package. See the Absolute Maximum Ratings and Recommended Operating Conditions for applicable temperature limits. 22 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 Micromirror Array Temperature Calculation (continued) The DMD is designed to conduct the absorbed and dissipated heat back to the series 220 package where it can be removed by an appropriate system thermal management. The system thermal management must be capable of maintaining the package within the specified operational temperatures at the Thermal test point location, see Figure 11. The total heat load on the DMD is typically driven by the incident light absorbed by the active area; although other contributions can include light energy absorbed by the window aperture, electrical power dissipation of the array, and/or parasitic heating. The temperature of the DMD case can be measured directly. For consistency, a thermal test point location is defined, as shown in Figure 11. Figure 11. Thermal Test Point Location Micromirror array temperature cannot be measured directly. Therefore, it must be computed analytically from: • Thermal test point location (see Figure 11) • Package thermal resistance • Electrical power dissipation • Illumination heat load The relationship between the micromirror array and the case temperature is provided by the following equations: TArray = TCeramic + (QArray × RArray-To-Ceramic) QArray = QElec + QIllum QIllum = CL2W × SL (1) (2) where • • • • • • • • TArray = Computed micromirror array temperature (°C) TCeramic = Ceramic case temperature (°C) (TC3 location) QArray = Total DMD array power (electrical + absorbed) (W) RArray-to-Ceramic = Thermal resistance of DMD package from array to TC3 (°C/W) QElec = Nominal electrical power (W) QIllum = Absorbed illumination heat (W) CL2W = Lumens-to-watts constant, estimated at 0.00293 W/lm, based on array characteristics. It assumes a spectral efficiency of 300 lm/W for the projected light, illumination distribution of 83.7% on the active array, and 16.3% on the array border and window aperture. SL = Screen lumens (3) Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 23 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com Micromirror Array Temperature Calculation (continued) These equations are based on traditional 1-chip DLP system with a total projection efficiency from the DMD to the screen of 87%. An example calculation is provided in Equation 4 and Equation 5. DMD electrical power dissipation varies and depends on the voltage, data rates, and operating frequencies. The nominal electrical power dissipation used in this calculation is 0.15 W. Screen lumens is nominally 20 lm. The ceramic case temperature at TC3 is 55°C. Using these values in the previous equations, the following values are computed: QArray = QElec + CL2W × SL = 0.144 W + (0.00293 W/Lumen × 20 Lumen) = 0.2026 W TArray = TCeramic + (QArray * RArray-To-Ceramic) = 55°C + (0.2026 W × 5 °C/W) = 56.01°C (4) (5) 7.7 Micromirror Landed-On/Landed-Off Duty Cycle 7.7.1 Definition of Micromirror Landed-On/Landed-Off Duty Cycle The micromirror landed-on/landed-off duty cycle (landed duty cycle) denotes the amount of time (as a percentage) that an individual micromirror is landed in the On–state versus the amount of time the same micromirror is landed in the Off–state. As an example, a landed duty cycle of 100/0 indicates that the referenced pixel is in the On–state 100% of the time (and in the Off–state 0% of the time); whereas 0/100 would indicate that the pixel is in the Off–state 100% of the time. Likewise, 50/50 indicates that the pixel is On 50% of the time and Off 50% of the time. Note that when assessing landed duty cycle, the time spent switching from one state (ON or OFF) to the other state (OFF or ON) is considered negligible and is thus ignored. Since a micromirror can only be landed in one state or the other (On or Off), the two numbers (percentages) always add to 100. 7.7.2 Landed Duty Cycle and Useful Life of the DMD Knowing the long-term average landed duty cycle (of the end product or application) is important because subjecting all (or a portion) of the DMD’s micromirror array (also called the active array) to an asymmetric landed duty cycle for a prolonged period of time can reduce the DMD’s usable life. Note that it is the symmetry/asymmetry of the landed duty cycle that is of relevance. The symmetry of the landed duty cycle is determined by how close the two numbers (percentages) are to being equal. For example, a landed duty cycle of 50/50 is perfectly symmetrical whereas a landed duty cycle of 100/0 or 0/100 is perfectly asymmetrical. 7.7.3 Landed Duty Cycle and Operational Array Temperature Operational Array Temperature and Landed Duty Cycle interact to affect the DMD’s usable life, and this interaction can be exploited to reduce the impact that an asymmetrical Landed Duty Cycle has on the DMD’s usable life. This is quantified in the de-rating curve shown in Figure 1. The importance of this curve is that: • All points along this curve represent the same usable life. • All points above this curve represent lower usable life (and the further away from the curve, the lower the usable life). • All points below this curve represent higher usable life (and the further away from the curve, the higher the usable life). In practice, this curve specifies the Maximum Operating Array Temperature that the DMD should be operated at for a give long-term average Landed Duty Cycle. 7.7.4 Estimating the Long-Term Average Landed Duty Cycle of a Product or Application During a given period of time, the Landed Duty Cycle of a given pixel follows from the image content being displayed by that pixel. For example, in the simplest case, when displaying pure-white on a given pixel for a given time period, that pixel will experience a 100/0 Landed Duty Cycle during that time period. Likewise, when displaying pure-black, the pixel will experience a 0/100 Landed Duty Cycle. Between the two extremes (ignoring for the moment color and any image processing that may be applied to an incoming image), the Landed Duty Cycle tracks one-to-one with the gray scale value, as shown in Table 2. 24 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 Table 2. Grayscale Value and Landed Duty Cycle GRAYSCALE VALUE LANDED DUTY CYCLE 0% 0/100 10% 10/90 20% 20/80 30% 30/70 40% 40/60 50% 50/50 60% 60/40 70% 70/30 80% 80/20 90% 90/10 100% 100/0 Accounting for color rendition (but still ignoring image processing) requires knowing both the color intensity (from 0% to 100%) for each constituent primary color (red, green, and/or blue) for the given pixel as well as the color cycle time for each primary color, where “color cycle time” is the total percentage of the frame time that a given primary must be displayed in order to achieve the desired white point. During a given period of time, the landed duty cycle of a given pixel can be calculated as follows: Landed Duty Cycle = (Red_Cycle_% × Red_Scale_Value) + (Green_Cycle_% × Green_Scale_Value) + (Blue_Cycle_% × Blue_Scale_Value) (6) Where: Red_Cycle_%, Green_Cycle_%, and Blue_Cycle_%, represent the percentage of the frame time that Red, Green, and Blue are displayed (respectively) to achieve the desired white point. For example, assume that the red, green and blue color cycle times are 50%, 20%, and 30% respectively (in order to achieve the desired white point), then the Landed Duty Cycle for various combinations of red, green, blue color intensities would be as shown in Table 3. Table 3. Example Landed Duty Cycle for Full-Color Red Cycle Percentage 50% Green Cycle Percentage 20% Blue Cycle Percentage 30% Red Scale Value Green Scale Value Blue Scale Value Landed Duty Cycle 0% 0% 0% 0/100 100% 0% 0% 50/50 0% 100% 0% 20/80 0% 0% 100% 30/70 12% 0% 0% 6/94 0% 35% 0% 7/93 0% 0% 60% 18/82 100% 100% 0% 70/30 0% 100% 100% 50/50 100% 0% 100% 80/20 12% 35% 0% 13/87 0% 35% 60% 25/75 12% 0% 60% 24/76 100% 100% 100% 100/0 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 25 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information The DLP3000 along with the DLPC300 controller provides a solution for many applications including structured light and video projection. The DMD is a spatial light modulator, which reflects incoming light from an illumination source to one of two directions, with the primary direction being into a projection or collection optic. Each application is derived primarily from the optical architecture of the system and the format of the data coming into the DLPC300. Applications of interest include 3D machine vision, 3D printing, and spectroscopy. 8.2 Typical Application A typical embedded system application using the DLPC300 controller and a DLP3000 is shown in Figure 12. In this configuration, the DLPC300 controller supports a 24-bit parallel RGB input, typical of LCD interfaces, from an external source or processor. This system configuration supports still and motion video sources plus sequential pattern mode. Refer to Related Documents for the DLPC300 digital controller data sheet. Data Control Address Mobile DDR RAM HSYNC,VSYNC Red PWN, Green PWM, Blue PWM 24-Bit RGB Data LED Strobes PCLK LED Drivers LEDs Illumination Optics I22 C I22 C DLPC300 DMD Control DLP3000 DMD Data SPICS SPIDIN, SPIDOUT SPICLK CTL OSC VBIAS Control Processor (MSP430) VRST Control LED Sensor VOFF Digital Video DVI Receiver (TVP5151) DMD™ Voltage Supplies SPI FLASH Figure 12. Typical System Block Diagram 26 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 Typical Application (continued) 8.2.1 Design Requirements Detailed design requirements are located in the DLPC300 digital controller data sheet. Refer to Related Documentation. 8.2.2 Detailed Design Procedure See the reference design schematic for connecting together the DLPC300 display controller and the DLP3000 DMD. An example board layout is included in the DLP 0.3 WVGA Chipset Reference Design. Layout Guidelines should be followed for reliability. 8.2.3 Application Curve Figure 13. Corning Eagle XG Visible AR Coating Transmittance Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 27 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com 9 Power Supply Recommendations 9.1 DMD Power Supply Requirements The following power supplies are all required to operate the DMD: six voltage-level supplies (VSS,VCC, VREF, VOFFSET, VBIAS, and VRESET). For reliable operation of DLP3000, the following power-supply sequencing requirements must be followed. CAUTION Reliable performance of the DMD requires that the following conditions be met: • The VCC, VREF, VOFFSET, VBIAS, and VRESET power supply inputs all be present during operation. • The VCC, VREF, VOFFSET, VBIAS, and VRESET power supplies be sequenced on and off in the manner prescribed. Repeated failure to adhere to the prescribed power-up and power-down procedures may affect device reliability 9.2 DMD Power Supply Power-Up Procedure Follow these steps to power-up the DMD power supply. 1. Power up VCC and VREF in any order. 2. Wait for VCC and VREF to each reach a stable level within their respective recommended operating ranges. 3. Power up VBIAS, VOFFSET, and VRESET in any order, provided that the maximum delta-voltage between VBIAS and VOFFSET is not exceeded (see Absolute Maximum Ratings for details). NOTE During the power-up procedure, the DMD LVCMOS inputs should not be driven high until after step 2 is completed. Power supply slew rates during power up are unrestricted, provided that all other conditions are met. 9.3 DMD Power Supply Power-Down Procedure Follow these steps to power-down the DMD power supply. 1. Command the chipset controller to execute a mirror-parking sequence. See the controller data sheet (listed in Related Documentation) for details. 2. Power down VBIAS, VOFFSET, and VRESET in any order, provided that the maximum delta voltage between VBIAS and VOFFSET is not exceeded (see Absolute Maximum Ratings for details). 3. Wait for VBIAS, VOFFSET, and VRESET to each discharge to a stable level within 4 V of the reference ground. 4. Power down VCC and VREF in any order. NOTE During the power-down procedure, the DMD LVCMOS inputs should be held at a level less than VREF + 0.3 V. Power-supply slew rates during power down are unrestricted, provided that all other conditions are met. 28 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 DMD Power Supply Power-Down Procedure (continued) VBIAS , VOFFSET , and VRESET Disabled by Software Control Power Off VCC/ VREF Mirror Park Sequence RESET VSS RESET AND PARK VCC/ VREF VCC/ VREF VSS VSS VBIAS VBIAS ...… ... ...… ... ...… ... … … D V < 8.75 V Note1 DV < 8.75 Note1 VBIAS< 4 V VSS VOFFSET VSS ... … ... ...… ... ...… ...… … VOFFSET VOFFSET< 4 V VSS VRESET< 0.5 V VSS VSS VSS VRESET> - 4 V VRESET VRESET ... … ... ...… ... ...… ...… … VCC/ VCCI LVCMOS Inputs VSS VSS Delta supply voltage |VBIAS – VOFFSET| < 8.75 V Figure 14. Power-Up and Power-Down Timing Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 29 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com 10 Layout 10.1 Layout Guidelines The 0.3 WVGA chipset is a high-performance (high-frequency and high-bandwidth) set of components. This section provides PCB guidelines to ensure proper operation of the 0.3 WVGA chipset with respect to the mobile DDR memory and the DMD interface. 10.1.1 Printed Circuit Board Design Guidelines The PCB design may vary depending on system design. Table 4 provides general recommendations on the PCB design. Table 4. PCB General Recommendations for MDDR and DMD Interfaces DESCRIPTION RECOMMENDATION Configuration Asymmetric dual stripline Etch thickness (T) 0.5-oz. (0.18-mm thick) copper Single-ended signal impedance 50 Ω (± 10%) Differential signal impedance 100 Ω differential (± 10%) 10.1.2 Printed Circuit Board Layer Stackup Geometry The PCB layer stack may vary depending on system design. However, careful attention is required in order to meet design considerations listed in the following sections. Table 5 provides general guidelines for the mDDR and DMD interface stackup geometry. Table 5. PCB Layer Stackup Geometry for MDDR and DMD Interfaces PARAMETER DESCRIPTION Reference plane 1 Ground plane for proper return RECOMMENDATION Er Dielectirc FR4 4.2 (nominal) H1 Signal trace distance to reference plane 1 5 mil (0.127 mm) H2 Signal trace distance to reference plane 2 34.2 mil (0.869 mm) Reference plane 2 I/O power plane or ground 10.1.3 Signal Layers The PCB signal layers should follow these recommendations: • Layer changes should be minimized for single-ended signals. • Individual differential pairs can be routed on different layers, but the signals of a given pair should not change layers. • Stubs should be avoided. • Only voltage or low-frequency signals should be routed on the outer layers, except as noted previously in this document. • Double data rate signals should be routed first. 30 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 10.1.4 DMD Interfaces 10.1.4.1 DLPC300-to-DLP3000 Digital Data The DLPC300 provides the DMD pattern data to the DMD over a double data rate (DDR) interface. Table 6 describes the signals used for this interface. Table 6. Active Signals – DLPC300-to-DLP3000 Digital Data Interface DLPC300 SIGNAL NAME DLP3000 SIGNAL NAME DMD_D(14:0) DATA(14:0) DMD_DCLK DCLK 10.1.4.2 DLPC300-to-DLP3000 Control Interface The DLPC300 provides the control data to the DMD over a serial bus. Table 7 describes the signals used for this interface. Table 7. Active Signals – DLPC300 to DLP3000 Control Interface DLPC300 SIGNAL NAME DLP3000 SIGNAL NAME DMD_SAC_BUS SAC_BUS DMD stepped-address control (SAC) bus data DMD_SAC_CLK SAC_CLK DMD stepped-address control (SAC) bus clock DMD_LOADB LOADB DMD data load signal DMD_SCTRL SCTRL DMD data serial control signal DMD_TRC TRC DMD data toggle rate control DESCRIPTION 10.1.4.3 DLPC300-to-DLP3000 Micromirror Reset Control Interface The DLPC300 controls the micromirror clock pulses in a manner to ensure proper and reliable operation of the DMD. Table 8 describes the signals used for this interface. Table 8. Active Signals – DLPC300-to-DLP3000 Micromirror Reset Control Interface DLPC300 SIGNAL NAME DLP3000 SIGNAL NAME DMD_DRC_BUS DRC_BUS DMD_DRC_OE DRC_OE DMD_DRC_STRB DRC_STRB DESCRIPTION DMD reset control serial bus DMD reset control output enable DMD reset control strobe 10.1.5 Routing Constraints In order to meet the specifications listed in Table 9 and Table 10, typically the PCB designer must route these signals manually (not using automated PCB routing software). In case of length matching requirements, the longer signals should be routed in a serpentine fashion, keeping the number of turns to a minimum and the turn angles no sharper than 45 degrees. Avoid routing long traces all around the PCB. Table 9. Signal Length Routing Constraints for MDDR and DMD Interfaces MAX SIGNAL SINGLEBOARD ROUTING LENGTH MAX SIGNAL MULTIBOARD ROUTING LENGTH DMD_D(14:0), DMD_CLK, DMD_TRC, DMD_SCTRL, DMD_LOADB, DMD_OE, DMD_DRC_STRB, DMD_DRC_BUS, DMD_SAC_CLK, and DMD_SAC_BUS 4 in (10.15 cm) 3.5 in (8.8891 cm) MEM_CLK_P, MEM_CLK_N, MEM_A(12:0), MEM_BA(1:0), MEM_CKE, MEM_CS, MEM_RAS, MEM_CAS, and MEM_WE 2.5 in (6.35 cm) Not recommended MEM_DQ(15:0), MEM_LDM, MEM_UDM, MEM_LDQS, MEM_UDQS 1.5 in (3.81 cm) Not recommended SIGNALS Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 31 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com Each high-speed, single-ended signal must be routed in relation to its reference signal, such that a constant impedance is maintained throughout the routed trace. Avoid sharp turns and layer switching while keeping lengths to a minimum. The following signals should follow these signal matching requirements. Table 10. High-Speed Signal Matching Requirements for MDDR and DMD Interfaces SIGNALS REFERENCE SIGNAL MAX MISMATCH UNIT ±500 (12.7) mil (mm) ±750 (19.05) mil (mm) DMD_D(14:0), DMD_TRC, DMD_SCTRL, DMD_LOADB, DMD_OE, DMD_DCLK DMD_DRC_STRB, DMD_DRC_BUS DMD_DCLK DMD_SAC_CLK DMD_DCLK ±500 (12.7) mil (mm) DMD_SAC_BUS DMD_SAC_CLK ±750 (19.05) mil (mm) MEM_CLK_P MEM_CLK_N ±150 (3.81) mil (mm) MEM_DQ(7:0), MEM_LDM MEM_LDQS ±300 (7.62) mil (mm) MEM_DQ(15:8), MEM_UDM MEM_UDQS ±300 (7.62) mil (mm) MEM_A(12:0), MEM_BA(1:0), MEM_CKE, MEM_CS, MEM_RAS, MEM_CAS, MEM_WE MEM_CLK_P, MEM_CLK_N ±1000 (25.4) mil (mm) MEM_LDQS, MEM_UDQS MEM_CLK_P, MEM_CLK_N ±300 (7.62) mil (mm) 10.1.6 Termination Requirements Table 11 lists the termination requirements for the DMD and mDDR interfaces. For applications where the routed distance of the mDDR or DMD signal can be kept less than 0.75 inches, then this signal is short enough not to be considered a transmission line and should not need a series terminating resistor. Table 11. Termination Requirements for MDDR and DMD Interfaces SIGNALS SYSTEM TERMINATION DMD_D(14:0), DMD_CLK, DMD_TRC, DMD_SCTRL, DMD_LOADB, DMD_DRC_STRB, DMD_DRC_BUS, DMD_SAC_CLK, and DMD_SAC_BUS Terminated at source with 10-Ω to 30-Ω series resistor. 30 Ω is recommended for most applications as this minimizes over/under-shoot and reduces EMI. MEM_CLK_P and MEM_CLK_N Terminated at source with 30-Ω series resistor. The pair should also be terminated with an external 100Ω differential termination across the two signals as close to the mDDR as possible. MEM_DQ(15:0), MEM_LDM, MEM_UDM, MEM_LDQS, MEM_UDQS Terminated with 30-Ω series resistor located midway between the two devices MEM_A(12:0), MEM_BA(1:0), MEM_CKE, MEM_CS, MEM_RAS, MEM_CAS, and MEM_WE Terminated at the source with a 30-Ω series resistor Spacer 32 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 10.2 Layout Example The interface between the DLP3000 and DLPC300 is typically connected through a board to board interface using a flex cable. The signal length and matching constraints listed in Table 9 and Table 10 should be considered in the board layout and flex cable design. Figure 15 shows a flex cable example from the LightCrafter Evaluation Module. The length of the cable is 2.362 in (60 mm). Figure 15. Flex Cable Layout Example Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 33 DLP3000 DLPS022B – JANUARY 2012 – REVISED MARCH 2015 www.ti.com 11 Device and Documentation Support 11.1 Device Support 11.1.1 Device Nomenclature Figure 16 provides a legend for reading the device name for any DLP device. DLP3000FQB Package Type Device Descriptor Figure 16. Device Nomenclature 11.1.1.1 Device Marking The device marking consists of the fields shown in Figure 17. Lot Trace Code GHJJJJKHVVVV Encoded Device Part Number Figure 17. Device Marking 11.2 Documentation Support 11.2.1 Related Documentation The following documents contain additional information related to the use of the DLP3000 device: • DLP 0.3 WVGA chipset data sheet, DLPZ005 • DLPC300 digital controller data sheet, DLPS023 • DLPC300 Software Programmer's Guide, DLPU004 11.3 Trademarks DLP is a registered trademark of Texas Instruments. All other trademarks are the property of their respective owners. 11.4 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 34 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 DLP3000 www.ti.com DLPS022B – JANUARY 2012 – REVISED MARCH 2015 11.5 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DLP3000 35 PACKAGE OPTION ADDENDUM www.ti.com 9-Sep-2014 PACKAGING INFORMATION Orderable Device Status (1) DLP3000FQB ACTIVE Package Type Package Pins Package Drawing Qty LCCC FQB 50 10 Eco Plan Lead/Ball Finish MSL Peak Temp (2) (6) (3) Green (RoHS & no Sb/Br) Call TI Level-1-NC-NC Op Temp (°C) Device Marking (4/5) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. (6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. 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