ETAL ESR10-NC2A4HB-00-D1-30A Electronic standard relay Datasheet

Electronic Standard Relay - ESR10 ISO Micro
Description
The smart power relay ESR10 Micro (Electronic Standard Relay) is a
solid state relay which can replace electro-mechanical relays.
The ESR10 is a plus switching (high side switch) closing relay (NO) in
an ISO Micro automotive relay enclosure.
It allows bipolar control by a positive voltage. This space-saving relay
is available in three power classes:
l 10 A for max. 85° C / (12 and 24) Vdc
l 17 A for max. 105° C / (12 and 24) Vdc
l 30 A for max. 85° C / 12 Vdc
Applications
ESR10 Micro
The ESR10 helps to switch loads whose current demand is too high
to be connected directly to the controlgear. The switching function
of the ESR10 is completely noiseless. This allows installation in the
vehicle's interior.
The ESR10 Micro is suitable for all applications in DC 12 V or 24 V
electrical systems where valves, motors, lamps etc. have to switched:
l
Road vehicles (passenger cars, bicycles, trucks, buses, working
vehicles and emergency cars, special vehicles)
l
Construction vehicles and agricultural vehicles
l
Watercraft (ships, sailing boats, motor yachts etc.)
Benefits
l
The
low current consumption, particularly in the ON condition,
helps to reduce gas consumption as well as CO2 emissions.
l
The solid state relay switches silently and features wear-free
operation of all loads with an extremely long life span.
Order numbering code
Type No.
ESR10
electronic standard relay
Protection (characteristic curve)
N
not protected, only short circuit protection
Type of enclosure
C2 Micro enclosure with hexagonal latching lugs
Terminals (pins)
A4 standard automotive, 4-pole (ISO)
Load and control
HBhigh-side-switch (HSS), bipolar control
Sub type
00 standard
System voltage
D1 DC 12 V
D2 DC 24 V
Current rating (at 25°C)
10 A
17 A
30 A *
ESR10 - N
C2 A4 HB - 00 - D1 - 10A ordering example
Voltage supply LINE+
System voltage
UB
Operating voltage
DC 12 V / DC 24 V
6...16 V / 10...32 V
Closed current1)
OFF
8 µA
Load circuit LOAD
Load output
MOSFET, high side switching (HSS)
Load typesresistive, inductive and capacitive
Protective functionshort circuit proof,
temperature disconnection (pulsing)
Current rating
IN
10 A
Voltage drop1)
UON
75 mV
Max. short circuit current
60 A (L/R = 3 ms)
Control input IN+
Control voltage
ON
12 V: ±6...16 V; 24 V: ±10...32 V
OFF
12 V: ±0...2 V; 24 V: ±0...4 V
Control current 1) 2)10 mA (at 13.5 V respectively 27 V)
(derating see chart)
Switching frequency max.
see chart
Rising edge
< 5 ms
General data
Reverse polarity
load
yes (reverse polarity conductive) 3)
protection circuit,
load circuit
Cycle times 1)
tON
0.5 ms
tOFF
0.5 ms
Temperature range
-40 °C…85 °C
DimensionsISO Standard Micro
(with retaining lugs)
plugged in
26 x 15.5 x 26 mm
including contacts
26 x 15.5 x 37 mm
Mass1)
15 g
1)
2)
*T
he 30A version of the ESR10 Micro will only be available upon request and
for high volume projects (> 5000 pcs). Small quantities cannot be ordered.
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Technical data (25 °C) – ESR10 Micro 10 A
3)
typically
The upstream controlgear may misconstrue the situation as “wire
break” due to the extremely low control current. In this case the
trigger threshold should be adjusted.
In the event of reverse polarity connection, the MOSFET will switch
through automatically for self-protection.
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Electronic Standard Relay - ESR10 ISO Micro
Technical data (25 °C) – ESR10 Micro 17 A
Technical data (25 °C) – ESR10 Micro 30 A
Voltage supply LINE+
System voltage
Voltage supply LINE+
UB
Operating voltage
DC 12 V / DC 24 V
System voltage
6...16 V / 10...32 V
Operating voltage
Closed current1)
OFF
8 µA
Load circuit LOAD
Load output
MOSFET, high side switching (HSS)
Load typesresistive, inductive and capacitive
Protective functionshort circuit proof,
temperature disconnection (pulsing)
Current rating
IN
17 A
Voltage drop1)
UON
75 mV
Max. short circuit current
100 A (L/R = 3 ms)
Control input IN+
Control voltage
ON
12 V: ±6...16 V; 24 V: ±10...32 V
OFF
12 V: ±0...2 V; 24 V: ±0...4 V
Control current 1) 2)10 mA (at 13.5 V respectively 27 V)
(derating see chart)
Switching frequency max.
see chart
Rising edge
< 5 ms
General data
Reverse polarity
load
yes (reverse polarity conductive) 3)
protection circuit,
load circuit
Cycle times 1)
tON
0.5 ms
tOFF
0.5 ms
Temperature range
-40 °C…105 °C
DimensionsISO Standard Micro
(with retaining lugs)
plugged in
26 x 15.5 x 26 mm
including contacts
26 x 15.5 x 37 mm
Mass1)
15 g
Approvals
Authority
Approval mark
Regulation
KBA
E1
ECE R 10
UB
DC 12 V
6...16 V
Closed current1)
OFF
5 µA
Load circuit LOAD
Load output
MOSFET, high side switching (HSS)
Load typesresistive, inductive and capacitive
Protective functionshort circuit proof,
temperature disconnection (pulsing)
Current rating
IN
30 A
Voltage drop1)
UON
50 mV
Max. short circuit current
100 A (L/R = 3 ms)
Control input IN+
Control voltage
ON
12 V: ±6...16 V
OFF
12 V: ±0...2 V
Control current 1) 2)10 mA (at 13.5 V respectively 27 V)
(derating see chart)
Switching frequency max.
see chart
Rising edge
< 5 ms
General data
Reverse polarity
load
yes (reverse polarity conductive) 3)
protection circuit,
load circuit
Cycle times 1)
tON
0.5 ms
tOFF
3.5 ms
Temperature range
-40 °C…85 °C
DimensionsISO Standard Micro
(with retaining lugs)
plugged in
26 x 15.5 x 26 mm
including contacts
26 x 15.5 x 37 mm
Mass1)
15 g
Important: The 30A version of the ESR10 Micro will only be available upon request and for high volume projects (> 5000 pcs). Small
quantities cannot be ordered.
5
2
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Electronic Standard Relay - ESR10 ISO Micro
Schematic diagram
Qualifications
ESR10 Micro 10 A/12 V variant, VW
Alternative control
of bipolar control inputs
VW80000:2013-06 (LV124)
TL81000:2013-02
ESR10 Micro 10 A/12 V variant, GM
GMW 15267
GMW 3097
ESR10 Micro 10 A, 17 A, 30 A / 24 V
Environmental tests to LV124
(Specification and severity to VW80000: 2013-06)
Control inputs
alternative 1
IN a
UB
alternative 2
GND
IN b
GND
UB
alternative 1
UB
Electrical tests to ISO 16750-2
UB
LINE+
INa
ESR10
Pin assignment
Control
ISO-Micro
ESR10-N...
LOAD
INb
ESR10 Micro
3
LINE + 3
(30)
INa
1
(86/31) control input
INb
2
(31/86) ground
LOAD
5 (88a)
UB
Control
on
off
LOAD
ESR
on
off
5
2
load output
1
alternative 2
^ Automotive terminal designation
()=
UB
UB
Dimensions
LINE+
INa
ESR10
ISO-Micro
ESR10-N...
4.5±0.15
14±0.15
8±0.15
LOAD
4.5±0.15
LOAD
Control
on
off
Control
ESR
on
off
5
11±0.5
11.1±0.2
26±0.5
15.4±0.3
INb
22.8±0.2
5.5±0.1
3
3
26±0.2
Pin assignment is in accordance with ISO 7588
3 and 5 – blade terminals 6.3 x 0.8 [mm]
1 and 2 – blade terminals 4.8 x 0.8 [mm]
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All dimensions without tolerances are for reference only. E-T-A reserves the right change
specifications at any time in the interest of improved design, performance and cost effectiveness, the right to make changes in these specifications without notice is reserved. Product
markings may not be exactly as the ordering codes. Errors and omissions excepted.
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Electronic Standard Relay - ESR10 ISO Micro
Derating
Control current for – 10 A variant
Control current for – 30 A variant
IN [mA] 12
IN [mA] 35
30
11
25
10
20
9
15
8
-40
25
50
10
85
-40
TU [°C]
25
50
85
TU [°C]
2,5 mm2 cross-section
4 mm2 cross-section
1 mm2 cross-section
Control current for 17 A variant
IN [mA] 20
19
18
17
16
15
14
13
12
11
10
9
8
-40
25
50
85
105
TU [°C]
1,5 mm cross-section
2,5 mm2 cross-section
2
Control current for 12 V – 10 A / 17 A / 30 A variant
5
IN [mA]
Control current for 24 V – 10 A / 17 A / 30 A variant
IN [mA]
13
12
11
11
10
10
9
9
8
8
7
7
6
6
5
5
4
4
3
6
7
8
9
10
11
12
13
14
15
16
UB[V]
4
13
12
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UB[V]
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Electronic Standard Relay - ESR10 ISO Micro
Frequency control 10 A
10 A / 12 V variant
Frequency measurement with 100 Hz
10 A / 24 V variant
Frequency measurement with 50 Hz
I [A] 13
I [A] 11
70 °C
85 °C
12
11
70 °C
85 °C
10
9
10
8
9
7
8
6
7
5
6
4
5
3
4
2
10%
20%
30%
40%
60%
90%
95%
99%
10%
20%
30%
40%
60%
90%
Duty Cycle
(TON/T)
95%
99%
Duty Cycle
(TON/T)
Frequency measurement with 150 Hz
Frequency measurement with 100 Hz
I [A] 10
I [A] 10
70 °C
85 °C
9
8
70 °C
85 °C
9
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
10%
20%
30%
40%
60%
90%
95%
99%
10%
Duty Cycle
(TON/T)
40%
60%
90%
95%
99%
The max. load current depends on the load type.
Please contact the manufacturer of the load if the
limit values shown above are reached. E-T-A is
able to test whether the relay works in the limit
range.
70 °C
85 °C
9
30%
Duty Cycle
(TON/T)
Frequency measurement with 200 Hz
I [A] 10
20%
8
7
6
5
4
5
3
2
1
10%
20%
30%
40%
60%
90%
95%
99%
Duty Cycle
(TON/T)
1644
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Electronic Standard Relay - ESR10 ISO Micro
Frequency control 17 A / 30 A
17 A / 12 V variant
Frequency measurement with 50 Hz
17 A / 24 V variant
Frequency measurement with 50 Hz
I [A] 16
I [A] 15
70 °C
85 °C
15
14
70 °C
85 °C
14
13
13
12
12
11
11
10
10
9
9
8
8
7
7
6
10%
20%
30%
40%
60%
90%
95%
99%
10%
20%
30%
40%
60%
90%
Duty Cycle
(TON/T)
Frequency measurement with 100 Hz
99%
Frequency measurement with 100 Hz
I [A] 13
I [A] 12
12
11
70 °C
85 °C
11
10
9
8
8
7
7
6
6
5
5
4
4
3
10%
20%
30%
40%
60%
90%
70 °C
85 °C
10
9
3
95%
Duty Cycle
(TON/T)
95%
99%
Duty Cycle
(TON/T)
2
10%
20%
30%
40%
60%
90%
95%
99%
Duty Cycle
(TON/T)
30 A / 12 V variant
Frequency measurement with 50 Hz
I [A]
5
28
27
26
25
24
23
22
21
20
19
18
17
16
15
The max. load current depends on the load type.
Please contact the manufacturer of the load if the
limit values shown above are reached. E-T-A is
able to test whether the relay works in the limit
range.
70 °C
85 °C
10%
20%
30%
40%
60%
90%
95%
99%
Duty Cycle
(TON/T)
Frequency measurement with 100 Hz
I [A]
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
70 °C
85 °C
10%
20%
30%
40%
60%
90%
95%
99%
Duty Cycle
(TON/T)
6
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1644
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