Lineage Power APTS020A0X43-SRZ 4.5 - 14vdc input; 0.69vdc to 5.5vdc output; 20a output current Datasheet

Data Sheet
July 24, 2009
12V TLynxTM Non-Isolated DC-DC Power Modules:
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A Output Current
Features
RoHS Compliant
EZ-SEQUENCE
Distributed power architectures
ƒ
Intermediate bus voltage applications
ƒ
Telecommunications equipment
ƒ
Servers and storage applications
ƒ
Networking equipment
ƒ
Industrial equipment
Vin+
VIN
PGOOD
CTUNE
Q1
ON/OFF
GND
Compatible in a Pb-free or SnPb reflow
environment (Z versions)
ƒ
Wide Input voltage range (4.5Vdc-14Vdc)
ƒ
Output voltage programmable from 0.69Vdc to 5.5
Vdc via external resistor
ƒ
Tunable Loop
response
ƒ
Flexible output voltage sequencing EZSEQUENCE (APTS versions)
ƒ
Fixed switching freqeuency and ability to
synchronize with external clock
ƒ
Output overcurrent protection (non-latching)
ƒ
Overtemperature protection
ƒ
Remote On/Off
ƒ
Remote Sense
ƒ
Power Good signal
ƒ
Ability to sink and source current
ƒ
Small size:
TM
to optimize dynamic output voltage
33 mm x 13.46 mm x 8.5 mm
(1.3 in x 0.53 in x 0.334 in)
RTUNE
SEQ
Cin
ƒ
Vout+
VOUT
SENSE
MODULE
Compliant to RoHS EU Directive 2002/95/EC
(Z versions)
TM
Applications
ƒ
ƒ
Co
ƒ
Wide operating temperature range [-40°C to
105°C(Ruggedized: -D), 85°C(Regular)]
ƒ
Ruggedized (-D) version able to withstand high
levels of shock and vibration
ƒ
UL* 60950-1Recognized, CSA C22.2 No.
‡
60950-1-03 Certified, and VDE 0805:2001-12
(EN60950-1) Licensed
ƒ
ISO** 9001 and ISO 14001 certified manufacturing
facilities
TRIM
RTrim
†
Description
The 12V TLynxTM series of power modules are non-isolated dc-dc converters that can deliver up to 20A of output
current. These modules operate over a wide range of input voltage (VIN = 4.5Vdc-14Vdc) and provide a precisely
regulated output voltage from 0.69Vdc to 5.5Vdc, programmable via an external resistor. Features include
frequency synchronization, remote On/Off, adjustable output voltage, over current and temperature protection,
power good and output voltage sequencing. The Ruggedized version (-D) is capable of operation up to 105°C and
withstand high levels of shock and vibration. The Tunable LoopTM, allows the user to optimize the dynamic response
of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB
area.
* UL is a registered trademark of Underwriters Laboratories, Inc.
†
CSA is a registered trademark of Canadian Standards Association.
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Organization of Standards
‡
Document No: DS07-012 ver. 1.12
PDF name: APTS020A0X_ds.pdf
Data Sheet
July 24, 2009
12V TLynxTM Non-isolated DC-DC Power Modules:
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are
absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in
excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for
extended periods can adversely affect the device reliability.
Parameter
Device
Symbol
Min
Max
Unit
All
VIN
-0.3
15
Vdc
Input Voltage
Continuous
Voltage on SEQ terminal
All
VSEQ
-0.3
VIN
Vdc
Voltage on SYNC terminal
All
VSYNC
-0.3
12
Vdc
Voltage on PG terminal
All
VPG
-0.3
6
Vdc
Operating Ambient Temperature
All
TA
-40
85
°C
-D version
TA
-40
105
°C
All
Tstg
-55
125
°C
(see Thermal Considerations section)
Storage Temperature
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions.
Parameter
Device
Symbol
Min
Typ
Max
Unit
Operating Input Voltage
All
VIN
4.5
⎯
14
Vdc
Maximum Input Current
All
IIN,max
20
Adc
(VIN = 10.0Vdc, IO = 0, module enabled)
VO,set = 0.69 Vdc
IIN,No load
42
mA
(VIN = 12.0Vdc, IO = 0, module enabled)
VO,set = 3.3Vdc
IIN,No load
74
mA
All
IIN,stand-by
3
mA
Inrush Transient
All
It
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 1μH source impedance; VIN
=4.5V to 14V, IO= IOmax ; See Test Configurations)
All
43
mAp-p
Input Ripple Rejection (120Hz)
All
45
dB
(VIN=4.5V to 14V, IO=IO, max )
Input No Load Current
Input Stand-by Current
(VIN = 12.0Vdc, module disabled)
2
1
2
As
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to an
integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included;
however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies
require a fast-acting fuse with a maximum rating of 20 A (see Safety Considerations section). Based on the
information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a
lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
LINEAGE POWER
2
12V TLynxTM Non-isolated DC-DC Power Modules:
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Electrical Specifications (continued)
Parameter
Device
Symbol
Min
Output Voltage Set-point
All
VO, set
-1.5
Output Voltage
All
VO, set
-2.5
All
VO
0.69
(Over all operating input voltage, resistive load,
and temperature conditions until end of life)
Adjustment Range (selected by an external resistor)
(Some output voltages may not be possible
depending on the input voltage – see Feature
Descriptions Section)
Output Regulation (for VO ≥ 2.5Vdc)
Typ
⎯
Max
Unit
+1.5
% VO, set
+2.5
% VO, set
5.5
Vdc
Line (VIN=VIN, min to VIN, max)
All
⎯
+0.4
% VO, set
Load (IO=IO, min to IO, max)
All
⎯
10
mV
Output Regulation (for VO < 2.5Vdc)
Line (VIN=VIN, min to VIN, max)
All
⎯
10
mV
Load (IO=IO, min to IO, max)
All
⎯
5
mV
Temperature (Tref=TA, min to TA, max)
All
⎯
0.5
% VO, set
0.5
Vdc
30
80
mVpk-pk
14
28
mVrms
200
μF
Remote Sense Range
All
Output Ripple and Noise on nominal output
(VIN=VIN, nom and IO=IO, min to IO, max Co = 0.1μF // 10
μF ceramic capacitors)
Peak-to-Peak (5Hz to 20MHz bandwidth)
All
⎯
RMS
External Capacitance
1
TM
Without the Tunable Loop
All
CO, max
0
⎯
ESR ≥ 0.15 mΩ
All
CO, max
0
⎯
1000
μF
ESR ≥ 10 mΩ
All
CO, max
0
⎯
10000
μF
0
ESR ≥ 1 mΩ
With the Tunable Loop
TM
Output Current
All
Io
Output Current Limit Inception (Hiccup Mode )
All
IO, lim
120
20
% Io,max
Adc
Output Short-Circuit Current
All
IO, s/c
2.6
Adc
(VO≤250mV) ( Hiccup Mode )
Efficiency (VIN= 10Vdc)
VO,set = 0.69Vdc
η
72.1
%
VIN= 12Vdc, TA=25°C
VO,set = 1.2Vdc
η
81.3
%
IO=IO, max , VO= VO,set
VO,set = 1.8Vdc
η
85.7
%
VO, set = 2.5Vdc
η
88.0
%
VO,set = 3.3Vdc
η
89.7
%
VO,set = 5.0Vdc
η
91.8
%
1
TM
External capacitors may require using the new Tunable Loop feature to ensure that the module is stable as well as
TM
getting the best transient response. See the Tunable Loop section for details.
LINEAGE POWER
3
12V TLynxTM Non-isolated DC-DC Power Modules:
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Electrical Specifications (continued)
Parameter
Switching Frequency
Device
Symbol
Min
Typ
Max
Unit
All
fsw
⎯
550
⎯
kHz
600
kHz
Frequency Synchronization
Synchronization Frequency Range
520
High-Level Input Voltage
All
VIH
Low-Level Input Voltage
All
VIL
0.8
V
VSYNC=2.5V
ISYNC
1
mA
Input Current, SYNC
Minimum Pulse Width, SYNC
2.5
V
All
tSYNC
250
ns
All
tSYNC_SH
250
ns
Peak Deviation
All
Vpk
380
mV
Settling Time (Vo<10% peak deviation)
All
ts
30
μs
Peak Deviation
All
Vpk
300
mV
Settling Time (Vo<10% peak deviation)
All
ts
30
μs
Minimum Setup/Hold Time, SYNC
2
Dynamic Load Response
(dIo/dt=10A/μs; VIN = VIN, nom; Vout = 1.5V,
TA=25°C)
Load Change from Io= 50% to 100% of Io,max;
Co = 0
Load Change from Io= 100% to 50%of Io,max:
Co = 0
2
To meet set up time requirements for the synchronization circuit, the logic low width of the pulse must be greater than
100 ns wide.
General Specifications
Parameter
Min
Calculated MTBF (IO=0.8IO, max, VO=5V, TA=40°C) Telecordia
Method Issue 2, Method I Case 3
Weight
LINEAGE POWER
Typ
Max
14,262,200
⎯
6.05 (0.213)
Unit
Hours
⎯
g (oz.)
4
12V TLynxTM Non-isolated DC-DC Power Modules:
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions. See Feature Descriptions for additional information.
Parameter
Device
Symbol
Min
Typ
Max
Units
On/Off Signal Interface
(VIN=VIN, min to VIN, max ; open collector or equivalent,
Signal referenced to GND)
Device is with suffix “4” – Positive Logic (See Ordering
Information)
Logic High ( Module ON)
Input High Current
All
IIH
⎯
25
µA
Input High Voltage
All
VIH
VIN – 1
⎯
VIN,max
V
Logic Low (Module OFF)
Input Low Current
All
IIL
⎯
⎯
3
mA
Input Low Voltage
All
VIL
⎯
⎯
3.5
V
Device Code with no suffix – Negative Logic (See Ordering
Information)
(On/OFF pin is open collector/drain logic input with
external pull-up resistor; signal referenced to GND)
Logic High (Module OFF)
Input High Current
All
IIH
―
―
1
mA
Input High Voltage
All
VIH
2.0
―
VIN, max
Vdc
Logic Low (Module ON)
Input low Current
All
IIL
―
―
10
μA
Input Low Voltage
All
VIL
0
―
1
Vdc
All
Tdelay
―
2
―
msec
All
Tdelay
―
2
―
msec
All
Trise
―
5
―
msec
3.0
% VO, set
Turn-On Delay and Rise Times
(VIN=VIN, nom, IO=IO, max , VO to within ±1% of steady state)
Case 1: On/Off input is enabled and then input power is
applied (delay from instant at which VIN = VIN, min until Vo =
10% of Vo, set)
Case 2: Input power is applied for at least one second and
then the On/Off input is enabled (delay from instant at
which Von/Off is enabled until Vo = 10% of Vo, set)
Output voltage Rise time (time for Vo to rise from
10% of Vo, set to 90% of Vo, set)
o
Output voltage overshoot (TA = 25 C
VIN= VIN, min to VIN, max,IO = IO, min to IO, max)
With or without maximum external capacitance
Over Temperature Protection
All
Tref
135
°C
(See Thermal Considerations section)
Sequencing Delay time
Delay from VIN, min to application of voltage on SEQ pin
Tracking Accuracy
All
TsEQ-delay
(Power-Up: 2V/ms)
All
VSEQ –Vo
10
150
msec
mV
(Power-Down: 2V/ms)
All
VSEQ –Vo
100
mV
(VIN, min to VIN, max; IO, min to IO, max VSEQ < Vo)
Input Undervoltage Lockout
Turn-on Threshold
All
Turn-off Threshold
All
4.2
Vdc
Hysteresis
All
0.25
Vdc
LINEAGE POWER
4.45
Vdc
5
Data Sheet
July 24, 2009
12V TLynxTM Non-isolated DC-DC Power Modules:
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Feature Specifications (cont.)
Parameter
Device
Symbol
Min
Typ
Max
Units
PGOOD (Power Good)
Signal Interface Open Drain, Vsupply ≤ 6VDC
Overvoltage threshold for PGOOD
110.8
%VO, set
Undervoltage threshold for PGOOD
89.1
%VO, set
Pulldown resistance of PGOOD pin
LINEAGE POWER
All
7
50
Ω
6
12V TLynxTM Non-isolated DC-DC Power Modules:
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Characteristic Curves
The following figures provide typical characteristics for the 12V TLynx
TM
o
at 0.69Vo and at 25 C.
22
90
OUTPUT CURRENT, Io (A)
20
EFFICIENCY, η (%)
85
80
Vin=5V
Vin=7V
75
Vin=10V
70
0
5
10
15
LINEAGE POWER
12
10
2m/s
(400LFM)
Standard Part
(85°C)
8
6
Ruggedized (D)
Part (105°C)
4
45
55
65
75
85
95
105
VO (V) (200mV/div)
IO (A) (5Adiv)
OUTPUT CURRENT,
OUTPUT VOLTAGE
Figure 5. Typical Start-up Using On/Off Voltage (Io =
Io,max).
1m/s
(200LFM)
Figure 2. Derating Output Current versus Ambient
Temperature and Airflow.
TIME, t (20μs /div)
VIN (V) (5V/div)
Figure 4. Transient Response to Dynamic Load
Change from 0% to 50% to 0%.
INPUT VOLTAGE
VO (V) (200mV/div)
VON/OFF (V) (5V/div)
TIME, t (2 ms/div)
14
O
VO (V) (1V/div)
OUTPUT VOLTAGE
ON/OFF VOLTAGE
Figure 3. Typical output ripple and noise (VIN = 12V, Io =
Io,max).
0.5m/s
(100LFM)
AMBIENT TEMPERATURE, TA C
OUTPUT VOLTAGE
VO (V) (10mV/div)
OUTPUT VOLTAGE
TIME, t (1μs/div)
NC
16
35
20
OUTPUT CURRENT, IO (A)
Figure 1. Converter Efficiency versus Output Current.
18
TIME, t (1 ms/div)
Figure 6. Typical Start-up Using Input Voltage (VIN =
10V, Io = Io,max).
7
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Characteristic Curves (continued)
The following figures provide typical characteristics for the 12V TLynxTM at 1.2Vo and at 25oC.
22
95
20
OUTPUT CURRENT, Io (A)
EFFICIENCY, η (%)
90
85
Vin=4.5V
80
Vin=12V
Vin=14V
75
70
0
5
10
15
LINEAGE POWER
Standard Part
(85°C)
8
6
Ruggedized (D)
Part (105°C)
4
35
45
55
65
75
85
95
105
OUTPUT VOLTAGE
VO (V) (200mV/div)
IO (A) (5Adiv)
OUTPUT CURRENT,
TIME, t (20μs /div)
VIN (V) (5V/div)
Figure 10. Transient Response to Dynamic Load
Change from 0% to 50% to 0%.
INPUT VOLTAGE
VON/OFF (V) (5V/div)
Figure 11. Typical Start-up Using On/Off Voltage (Io =
Io,max).
10
2m/s
(400LFM)
AMBIENT TEMPERATURE, TA C
VO (V) (1V/div)
OUTPUT VOLTAGE
VO (V) (500mV/div)
ON/OFF VOLTAGE
TIME, t (1 ms/div)
12
Figure 8. Derating Output Current versus Ambient
Temperature and Airflow.
OUTPUT VOLTAGE
VO (V) (20mV/div)
OUTPUT VOLTAGE
TIME, t (1μs/div)
1m/s
(200LFM)
14
O
OUTPUT CURRENT, IO (A)
Figure 9. Typical output ripple and noise (VIN = 12V, Io =
Io,max).
0.5m/s
(100LFM)
16
25
20
Figure 7. Converter Efficiency versus Output Current.
NC
18
TIME, t (1 ms/div)
Figure 12. Typical Start-up Using Input Voltage (VIN =
12V, Io = Io,max).
8
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Characteristic Curves (continued)
The following figures provide typical characteristics for the 12V TLynxTM at 1.8Vo and at 25oC.
22
95
20
OUTPUT CURRENT, Io (A)
EFFICIENCY, η (%)
90
Vin=4.5V
85
Vin=12V
Vin=14V
80
75
70
0
5
10
15
LINEAGE POWER
10
Standard Part
(85°C)
8
6
Ruggedized (D)
Part (105°C)
4
35
45
55
65
75
85
95
105
VO (V) (200mV/div)
IO (A) (5Adiv)
OUTPUT CURRENT,
OUTPUT VOLTAGE
Figure 14. Derating Output Current versus Ambient
Temperature and Airflow.
TIME, t (20μs /div)
VIN (V) (5V/div)
Figure 16. Transient Response to Dynamic Load
Change from 0% to 50% to 0%.
INPUT VOLTAGE
VO (V) (500mV/div)
VON/OFF (V) (5V/div)
Figure 17. Typical Start-up Using On/Off Voltage (Io =
Io,max).
2m/s
(400LFM)
12
O
VO (V) (1V/div)
OUTPUT VOLTAGE
ON/OFF VOLTAGE
TIME, t (1 ms/div)
1m/s
(200LFM)
14
AMBIENT TEMPERATURE, TA C
OUTPUT VOLTAGE
VO (V) (20mV/div)
OUTPUT VOLTAGE
TIME, t (1μs/div)
Figure 15. Typical output ripple and noise (VIN = 12V, Io
= Io,max).
0.5m/s
(100LFM)
16
25
20
OUTPUT CURRENT, IO (A)
Figure 13. Converter Efficiency versus Output Current.
NC
18
TIME, t (1 ms/div)
Figure 18. Typical Start-up Using Input Voltage (VIN =
12V, Io = Io,max).
9
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Characteristic Curves (continued)
The following figures provide typical characteristics for the 12V TLynxTM at 2.5Vo and at 25oC.
22
100
20
OUTPUT CURRENT, Io (A)
EFFICIENCY, η (%)
95
90
Vin=4.5V
85
Vin=12V
Vin=14V
80
75
70
0
5
10
15
LINEAGE POWER
10
Standard Part
(85°C)
8
6
Ruggedized (D)
Part (105°C)
4
35
45
55
65
75
85
95
105
VO (V) (200mV/div)
IO (A) (5Adiv)
OUTPUT CURRENT,
OUTPUT VOLTAGE
Figure 23. Typical Start-up Using On/Off Voltage (Io =
Io,max).
2m/s
(400LFM)
12
Figure 20. Derating Output Current versus Ambient
Temperature and Airflow.
TIME, t (20μs /div)
VIN (V) (5V/div)
Figure 22. Transient Response to Dynamic Load
Change from 0% to 50% to 0%.
INPUT VOLTAGE
VO (V) (1V/div)
VON/OFF (V) (5V/div)
TIME, t (1 ms/div)
1m/s
(200LFM)
14
O
VO (V) (1V/div)
OUTPUT VOLTAGE
ON/OFF VOLTAGE
Figure 21. Typical output ripple and noise (VIN = 12V, Io
= Io,max).
0.5m/s
(100LFM)
AMBIENT TEMPERATURE, TA C
OUTPUT VOLTAGE
VO (V) (20mV/div)
OUTPUT VOLTAGE
TIME, t (1μs/div)
NC
16
25
20
OUTPUT CURRENT, IO (A)
Figure 19. Converter Efficiency versus Output Current.
18
TIME, t (1 ms/div)
Figure 24. Typical Start-up Using Input Voltage (VIN =
12V, Io = Io,max).
10
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Characteristic Curves (continued)
The following figures provide typical characteristics for the 12V TLynxTM at 3.3Vo and at 25oC.
22
100
20
OUTPUT CURRENT, Io (A)
EFFICIENCY, η (%)
95
90
Vin=4.5V
Vin=12V
85
Vin=14V
80
75
70
0
5
10
15
LINEAGE POWER
Standard Part
(85°C)
8
6
Ruggedized (D)
Part (105°C)
4
35
45
55
65
75
85
95
105
VO (V) (200mV/div)
IO (A) (5Adiv)
OUTPUT CURRENT,
OUTPUT VOLTAGE
Figure 29. Typical Start-up Using On/Off Voltage (Io =
Io,max).
2m/s
(400LFM)
10
Figure 26. Derating Output Current versus Ambient
Temperature and Airflow.
TIME, t (20μs /div)
VIN (V) (5V/div)
Figure 28. Transient Response to Dynamic Load
Change from 0% 50% to 0%.
INPUT VOLTAGE
VO (V) (1V/div)
VON/OFF (V) (2V/div)
TIME, t (1ms/div)
1m/s
(200LFM)
12
O
VO (V) (1V/div)
OUTPUT VOLTAGE
ON/OFF VOLTAGE
Figure 27. Typical output ripple and noise (VIN = 12V, Io
= Io,max).
0.5m/s
(100LFM)
14
AMBIENT TEMPERATURE, TA C
OUTPUT VOLTAGE
VO (V) (20mV/div)
OUTPUT VOLTAGE
TIME, t (1μs/div)
NC
16
25
20
OUTPUT CURRENT, IO (A)
Figure 25. Converter Efficiency versus Output Current.
18
TIME, t (1ms/div)
Figure 30. Typical Start-up Using Input Voltage (VIN =
12V, Io = Io,max).
11
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Characteristic Curves (continued)
The following figures provide typical characteristics for the 12V TLynxTM at 5Vo and at 25oC.
22
100
20
90
Vin=4.5V
Vin=12V
OUTPUT CURRENT, Io (A)
EFFICIENCY, η (%)
95
Vin=14V
85
80
75
70
0
5
10
15
20
LINEAGE POWER
12
Standard Part
(85°C)
10
8
1.5m/s
(300LFM)
Ruggedized (D)
Part (105°C)
6
2m/s
(400LFM)
4
35
45
55
65
75
85
95
105
VO (V) (200mV/div)
IO (A) (5Adiv)
OUTPUT CURRENT,
OUTPUT VOLTAGE
Figure 34. Derating Output Current versus Ambient
Temperature and Airflow.
TIME, t (20μs /div)
VIN (V) (5V/div)
Figure 35. Transient Response to Dynamic Load
Change from 0% 50% to 0%.
INPUT VOLTAGE
VO (V) (2V/div)
VON/OFF (V) (5V/div)
Figure 33. Typical Start-up Using On/Off Voltage (Io =
Io,max).
1m/s
(200LFM)
14
O
VO (V) (1V/div)
OUTPUT VOLTAGE
ON/OFF VOLTAGE
TIME, t (1 ms/div)
0.5m/s
(100LFM)
AMBIENT TEMPERATURE, TA C
OUTPUT VOLTAGE
VO (V) (20mV/div)
OUTPUT VOLTAGE
TIME, t (1μs/div)
Figure 32. Typical output ripple and noise (VIN = 12V, Io
= Io,max).
NC
16
25
OUTPUT CURRENT, IO (A)
Figure 31. Converter Efficiency versus Output Current.
18
TIME, t (1ms/div)
Figure 36. Typical Start-up Using Input Voltage (VIN =
12V, Io = Io,max).
12
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Test Configurations
Design Considerations
CURRENT PROBE
TO OSCILLOSCOPE
VIN(+)
BATTERY
CIN
CS 1000μF
Electrolytic
2x100μF
Tantalum
E.S.R.<0.1Ω
TM
The 12V TLynx module should be connected to a
low ac-impedance source. A highly inductive source
can affect the stability of the module. An input
capacitance must be placed directly adjacent to the
input pin of the module, to minimize input ripple
voltage and ensure module stability.
To minimize input voltage ripple, low-ESR polymer
and ceramic capacitors are recommended at the input
of the module.
LTEST
1μH
Input Filtering
@ 20°C 100kHz
COM
NOTE: Measure input reflected ripple current with a simulated
source inductance (LTEST) of 1μH. Capacitor CS offsets
possible battery impedance. Measure current as shown
above.
Figure 37. Input Reflected Ripple Current Test
Setup.
To minimize input voltage ripple, ceramic capacitors
are recommended at the input of the module. Figure
40 shows the input ripple voltage for various output
voltages at 20A of load current with 2x22 µF or 3x22
µF ceramic capacitors and an input of 12V.
RESISTIVE
LOAD
Vo+
10uF
0.1uF
COM
SCOPE USING
BNC SOCKET
GROUND PLANE
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
Figure 38. Output Ripple and Noise Test Setup.
Rdistribution
Rcontact
Rcontact
VIN(+)
Rdistribution
Input Ripple Voltage (mVp-p)
300
COPPER STRIP
2x22uF
250
3x22 uF
200
150
100
50
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
Output Voltage (Vdc)
Figure 40. Input ripple voltage for various
output voltages with 2x22 µF or 3x22 µF ceramic
capacitors at the input (20A load). Input voltage
is 12V.
VO
Output Filtering
VO
VIN
Rdistribution
RLOAD
Rcontact
Rcontact
COM
Rdistribution
COM
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
Figure 39. Output Voltage and Efficiency Test
Setup.
VO. IO
Efficiency
η =
LINEAGE POWER
VIN. IIN
x
100 %
TM
The 12V TLynx modules are designed for low output
ripple voltage and will meet the maximum output ripple
specification with 0.1 µF ceramic and 10 µF ceramic
capacitors at the output of the module. However,
additional output filtering may be required by the
system designer for a number of reasons. First, there
may be a need to further reduce the output ripple and
noise of the module. Second, the dynamic response
characteristics may need to be customized to a
particular load step change.
To reduce the output ripple and improve the dynamic
response to a step load change, additional
capacitance at the output can be used. Low ESR
polymer and ceramic capacitors are recommended to
improve the dynamic response of the module. Figure
41 provides output ripple information for different
13
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
external capacitance values at various Vo and for a full
load current of 20A. For stable operation of the
module, limit the capacitance to less than the
maximum output capacitance as specified in the
electrical specification table. Optimal performance of
the module can be achieved by using the Tunable
TM
Loop feature described later in this data sheet.
40
1x10uF External Cap
1x47uF External Cap
2x47uF External Cap
4x47uF External Cap
Ripple (mVp-p)
30
20
10
0
0.5
1.5
2.5
3.5
Output Voltage (Volts)
4.5
5.5
Figure 41. Output ripple voltage for various output
voltages with external 1x10 µF, 1x47 µF, 2x47 µF or
4x47 µF ceramic capacitors at the output (20A
load). Input voltage is 12V.
Feature Descriptions
Remote Enable
The 12V TLynxTM modules feature an On/Off pin for
remote On/Off operation. Two On/Off logic options are
available. In the Positive Logic On/Off option, (device
code suffix “4” – see Ordering Information), the module
turns ON during a logic High on the On/Off pin and
turns OFF during a logic Low. With the Negative Logic
On/Off option, (no device code suffix, see Ordering
Information), the module turns OFF during logic High
and ON during logic Low. The On/Off signal is always
referenced to ground. For either On/Off logic option,
leaving the On/Off pin disconnected will turn the
module ON when input voltage is present.
For positive logic modules, the circuit configuration for
using the On/Off pin is shown in Figure 42. When the
external transistor Q1 is in the OFF state, the internal
PWM Enable signal is pulled high through an internal
24.9kΩ resistor and the external pullup resistor and the
module is ON. When transistor Q1 is turned ON, the
On/Off pin is pulled low and the module is OFF. A
suggested value for Rpullup is 20kΩ.
VIN+
MODULE
Rpullup
ON/OFF
Safety Considerations
For safety agency approval the power module must be
installed in compliance with the spacing and
separation requirements of the end-use safety agency
standards, i.e., UL 60950-1, CSA C22.2 No. 60950-103, and VDE 0850:2001-12 (EN60950-1) Licensed.
For the converter output to be considered meeting the
requirements of safety extra-low voltage (SELV), the
input must meet SELV requirements. The power
module has extra-low voltage (ELV) outputs when all
inputs are ELV.
The input to these units is to be provided with a fastacting fuse with a maximum rating of 20 A in the
positive input lead.
LINEAGE POWER
+
VON/OFF
Q1
GND
24.9K
22K
I ON/OFF
23K
PWM Enable
Q2
22K
22K
Q3
12.1K
_
Figure 42. Circuit configuration for using positive
On/Off logic.
For negative logic On/Off modules, the circuit
configuration is shown in Fig. 43. The On/Off pin
should be pulled high with an external pull-up resistor
(suggested value for the 4.5V to 14V input range is
20Kohms). When transistor Q1 is in the OFF state, the
On/Off pin is pulled high, internal transistor Q2 is
turned ON and the module is OFF. To turn the module
ON, Q1 is turned ON pulling the On/Off pin low, turning
transistor Q2 OFF resulting in the PWM Enable pin
going high and the module turning ON.
14
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
VIN+
MODULE
16
PWM Enable
I ON/OFF
ON/OFF
+
VON/OFF
GND
23K
Q2
12.1K
22K
Q1
14
24.9K
Input Voltage (v)
Rpullup1
12
Upper Limit
10
8
6
4
Lower Limit
2
_
0
Figure 43. Circuit configuration for using negative
On/Off logic.
Overcurrent Protection
To provide protection in a fault (output overload)
condition, the unit is equipped with internal
current-limiting circuitry and can endure current limiting
continuously. At the point of current-limit inception, the
unit enters hiccup mode. The unit operates normally
once the output current is brought back into its
specified range.
Over Temperature Protection
To provide protection in a fault condition, the unit is
equipped with a thermal shutdown circuit. The unit will
o
shutdown if the overtemperature threshold of 135 C is
exceeded at the thermal reference point Tref . The
thermal shutdown is not intended as a guarantee that
the unit will survive temperatures beyond its rating.
Once the unit goes into thermal shutdown it will then
wait to cool before attempting to restart.
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout
limit, the module operation is disabled. The module will
begin to operate at an input voltage above the
undervoltage lockout turn-on threshold.
Output Voltage Programming
TM
The output voltage of the 12V TLynx module can be
programmed to any voltage from 0.69dc to 5.5Vdc by
connecting a resistor between the Trim and GND pins
of the module. Certain restrictions apply on the output
voltage set point depending on the input voltage.
These are shown in the Output Voltage vs. Input
Voltage Set Point Area plot in Fig. 44. The Upper Limit
curve shows that for output voltages of 0.9V and lower,
the input voltage must be lower than the maximum of
14V. The Lower Limit curve shows that for output
voltages of 3.3V and higher, the input voltage needs to
be larger than the minimum of 4.5V.
LINEAGE POWER
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
Output Voltage (V)
Figure 44. Output Voltage vs. Input Voltage Set
Point Area plot showing limits where the output
voltage can be set for different input voltages.
Without an external resistor between Trim and GND
pins, the output of the module will be 0.69Vdc. To
calculate the value of the trim resistor, Rtrim for a
desired output voltage, use the following equation:
⎤
⎡
6.9
Rtrim = ⎢
⎥ kΩ
⎣ (Vo − 0.69 ) ⎦
Rtrim is the external resistor in kΩ
Vo is the desired output voltage.
Table 1 provides Rtrim values required for some
common output voltages.
Table 1
VO, set (V)
0.7
1.0
1.2
1.5
1.8
2.5
3.3
5.0
Rtrim (KΩ)
690
22.26
13.53
8.519
6.216
3.812
2.644
1.601
By using a ±0.5% tolerance trim resistor with a TC of
±100ppm, a set point tolerance of ±1.5% can be
achieved as specified in the electrical specification.
Remote Sense
TM
The 12V TLynx power modules have a Remote
Sense feature to minimize the effects of distribution
losses by regulating the voltage between the S+ and
S– pins. The voltage between the S– and GND pins of
the module must not drop below –0.2V. If Remote
15
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Sense is being used, the voltage between S+ and S–
cannot be more than 0.5V larger than the voltage
between VOUT and GND. Note that the output voltage
of the module cannot exceed the specified maximum
value. When the Remote Sense feature is not being
used, connect the S+ pin to the VOUT pin and the S–
pin to the GND pin.
VIN(+)
VO (+)
S+
ON/OFF
LOAD
TRIM
TM
The 12V TLynx modules have monotonic start-up
and shutdown behavior for any combination of rated
input voltage, output current and operating
temperature range.
Startup into Pre-biased Output
TM
The 12V Pico TLynx 20A modules can start into a
prebiased output as long as the prebias voltage is 0.5V
less than the set output voltage. Note that prebias
operation is not supported when output voltage
sequencing is used.
Output Voltage Sequencing
TM
R tri m
GND
Figure 45. Circuit configuration for programming
output voltage using an external resistor.
Voltage Margining
Output voltage margining can be implemented in the
TM
12V TLynx modules by connecting a resistor, Rmargin,
from
the
Trim pin to the ground pin for margining-up
up
the output voltage and by connecting a resistor, Rmargindown, from the Trim pin to output pin for marginingdown. Figure 46 shows the circuit configuration for
output voltage margining. The POL Programming
Tool, available at www.lineagepower.com under the
Design Tools section, also calculates the values of
Rmargin-up and Rmargin-down for a specific output voltage
and % margin. Please consult your local Lineage
Power Technical Representative for additional details.
Vo
Rmargin-down
MODULE
Q2
Trim
Rmargin-up
Rtrim
The 12V TLynx modules include a sequencing
feature, EZ-SEQUENCE that enables users to
implement various types of output voltage sequencing
in their applications. This is accomplished via an
additional sequencing pin. When not using the
sequencing feature, either tie the SEQ pin to VIN or
leave it unconnected.
When an analog voltage is applied to the SEQ pin, the
output voltage tracks this voltage until the output
reaches the set-point voltage. The final value of the
SEQ voltage must be set higher than the set-point
voltage of the module. The output voltage follows the
voltage on the SEQ pin on a one-to-one volt basis. By
connecting multiple modules together, multiple
modules can track their output voltages to the voltage
applied on the SEQ pin.
For proper voltage sequencing, first, input voltage is
applied to the module. The On/Off pin of the module is
left unconnected (or tied to GND for negative logic
modules or tied to VIN for positive logic modules) so
that the module is ON by default. After applying input
voltage to the module, a minimum 10msec delay is
required before applying voltage on the SEQ pin.
During this time, a voltage of 50mV (± 20 mV) is
maintained on the SEQ pin. This delay gives the
module enough time to complete its internal power-up
soft-start cycle. During the delay time, the SEQ pin
should be held close to ground (nominally 50mV ± 20
mV). This is required to keep the internal op-amp out
of saturation thus preventing output overshoot during
the start of the sequencing ramp. By selecting resistor
R1 (see fig. 47) according to the following equation
R1 =
Q1
GND
24950 ohms,
V IN − 0.05
the voltage at the sequencing pin will be 50mV when
the sequencing signal is at zero.
Figure 46. Circuit Configuration for margining
Output voltage
Monotonic Start-up and Shutdown
LINEAGE POWER
16
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
pullup resistor (suggested value 100KΩ) to a source of
6VDC or less.
MODULE
VIN+
Synchronization
TM
499K
+
OUT
R1
SEQ
10K
-
GND
Figure 47. Circuit showing connection of the
sequencing signal to the SEQ pin.
After the 10msec delay, an analog voltage is applied to
the SEQ pin and the output voltage of the module will
track this voltage on a one-to-one volt bases until the
output reaches the set-point voltage. To initiate
simultaneous shutdown of the modules, the SEQ pin
voltage is lowered in a controlled manner. The output
voltage of the modules tracks the voltages below their
set-point voltages on a one-to-one basis. A valid input
voltage must be maintained until the tracking and
output voltages reach ground potential.
TM
When using the EZ-SEQUENCE feature to control
start-up of the module, pre-bias immunity during startup is disabled. The pre-bias immunity feature of the
module relies on the module being in the diode-mode
TM
during start-up. When using the EZ-SEQUENCE
feature, modules goes through an internal set-up time
of 10msec, and will be in synchronous rectification
mode when the voltage at the SEQ pin is applied. This
will result in the module sinking current if a pre-bias
voltage is present at the output of the module. When
pre-bias immunity during start-up is required, the EZTM
SEQUENCE feature must be disabled. For
additional guidelines on using the EZ-SEQUENCETM
feature please refer to Application Note AN04-008
“Application Guidelines for Non-Isolated Converters:
Guidelines for Sequencing of Multiple Modules”, or
contact the Lineage Power Technical representative
for additional information.
Power Good
The 12V TLynx series of modules can be
synchronized using an external signal. Details of the
SYNC signal are provided in the Electrical
Specifications table. If the synchronization function is
not being used, leave the SYNC pin floating.
Tunable LoopTM
The 12V TLynxTM 20A modules have a new feature
that optimizes transient response of the module called
TM
Tunable Loop .
External capacitors are usually added to the output of
the module for two reasons: to reduce output ripple
and noise (see Figure 41) and to reduce output voltage
deviations from the steady-state value in the presence
of dynamic load current changes. Adding external
capacitance however affects the voltage control loop of
the module, typically causing the loop to slow down
with sluggish response. Larger values of external
capacitance could also cause the module to become
unstable.
TM
The Tunable Loop allows the user to externally
adjust the voltage control loop to match the filter
network connected to the output of the module. The
TM
Tunable Loop is implemented by connecting a series
R-C between the SENSE and TRIM pins of the
module, as shown in Fig. 47. This R-C allows the user
to externally adjust the voltage loop feedback
compensation of the module.
VOUT
SENSE
RTUNE
MODULE
CO
CTUNE
TRIM
GND
RTrim
TM
The 12V TLynx modules provide a Power Good
(PGOOD) signal that is implemented with an opendrain output to indicate that the output voltage is within
the regulation limits of the power module. The PGOOD
signal will be de-asserted to a low state if any condition
such as overtemperature, overcurrent or loss of
regulation occurs that would result in the output
voltage going ±11% outside the setpoint value. The
PGOOD terminal should be connected through a
LINEAGE POWER
Figure. 48. Circuit diagram showing connection of
RTUME and CTUNE to tune the control loop of the
module.
Recommended values of RTUNE and CTUNE for different
output capacitor combinations are given in Tables 2
and 3. Table 2 shows the recommended values of
RTUNE and CTUNE for different values of ceramic output
capacitors up to 940μF that might be needed for an
17
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
application to meet output ripple and noise
requirements. Selecting RTUNE and CTUNE according to
Table 2 will ensure stable operation of the module.
In applications with tight output voltage limits in the
presence of dynamic current loading, additional output
capacitance will be required. Table 3 lists
recommended values of RTUNE and CTUNE in order to
meet 2% output voltage deviation limits for some
common output voltages in the presence of a 10A to
20A step change (50% of full load), with an input
voltage of 12V.
Please contact your Lineage Power technical
representative to obtain more details of this feature as
well as for guidelines on how to select the right value
of external R-C to tune the module for best transient
performance and stable operation for other output
capacitance values or input voltages other than 12V.
Table 2. General recommended values of of RTUNE
and CTUNE for Vin=12V and various external
ceramic capacitor combinations.
Co
1x47μF 2x47μF 4x47μF 10x47μF 20x47μF
RTUNE
240
240
240
CTUNE 1500pF 2700pF 5600pF
150
150
12nF
15nF
Table 3. General Recommended values of RTUNE
and CTUNE to obtain transient deviation of 2% of
Vout for a 10A step load with Vin=12V.
Vo
Co
RTUNE
5V
3.3V
2.5V
1.8V
1.2V
0.69V
6x47μF 6x47μF
5x47μF
12
2x
+
+
+
x330μF
330μF
6x47μF
2x330μF 4x330μF
330μF
Polymer
Polymer
Polymer Polymer
Polymer
220
220
200
CTUNE 5600pF 7500pF 18nF
ΔV 99mV 66mV 50mV
LINEAGE POWER
150
150
150
33nF
36mV
120nF
24mV
120nF
12mV
18
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Thermal Considerations
Power modules operate in a variety of thermal
environments; however, sufficient cooling should
always be provided to help ensure reliable operation.
Considerations include ambient temperature, airflow,
module power dissipation, and the need for increased
reliability. A reduction in the operating temperature of
the module will result in an increase in reliability. The
thermal data presented here is based on physical
measurements taken in a wind tunnel. The test set-up
is shown in Figure 49. The preferred airflow direction
for the module is in Figure 50. The derating data
applies to airflow in either direction of the module’s
long axis.
Figure 50. Preferred airflow direction and location
of hot-spot of the module (Tref).
25.4_
(1.0)
Wind Tunnel
PWBs
Power Module
Modules marked ruggedized with a “D” suffix operate
up to an ambient of 105°C. For the remaining types
de-rating curves for individual output voltages meet
existing specifications up to 85°C.
76.2_
(3.0)
x
12.7_
(0.50)
Probe Location
for measuring
airflow and
ambient
temperature
Air
flow
Figure 49. Thermal Test Setup.
The thermal reference points, Tref used in the
specifications are also shown in Figure 50. For reliable
operation the temperatures at these points should not
o
exceed 125 C. The output power of the module should
not exceed the rated power of the module (Vo,set x
Io,max).
Please refer to the Application Note “Thermal
Characterization Process For Open-Frame BoardMounted Power Modules” for a detailed discussion of
thermal aspects including maximum device
temperatures.
LINEAGE POWER
19
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Shock and Vibration
The ruggedized (-D version) of the modules are designed to withstand elevated levels of shock and vibration to be able
to operate in harsh environments. The ruggedized modules have been successfully tested to the following conditions:
Non operating random vibration:
Random vibration tests conducted at 25C, 10 to 2000Hz, for 30 minutes each level, starting from 30Grms (Z axis) and
up to 50Grms (Z axis). The units were then subjected to two more tests of 50Grms at 30 minutes each for a total of 90
minutes.
Operating shock to 40G per Mil Std. 810F, Method 516.4 Procedure I:
The modules were tested in opposing directions along each of three orthogonal axes, with waveform and amplitude of
the shock impulse characteristics as follows:
All shocks were half sine pulses, 11 milliseconds (ms) in duration in all 3 axes.
Units were tested to the Functional Shock Test of MIL-STD-810, Method 516.4, Procedure I - Figure 516.4-4. A shock
magnitude of 40G was utilized. The operational units were subjected to three shocks in each direction along three axes
for a total of eighteen shocks.
Operating vibration per Mil Std 810F, Method 514.5 Procedure I:
The ruggedized (-D version) modules are designed and tested to vibration levels as outlined in MIL-STD-810F, Method
514.5, and Procedure 1, using the Power Spectral Density (PSD) profiles as shown in Table 1 and Table 2 for all axes.
Full compliance with performance specifications was required during the performance test. No damage was allowed to
the module and full compliance to performance specifications was required when the endurance environment was
removed. The module was tested per MIL-STD-810, Method 514.5, Procedure I, for functional (performance) and
endurance random vibration using the performance and endurance levels shown in Table 1 and Table 2 for all axes.
The performance test has been split, with one half accomplished before the endurance test and one half after the
endurance test (in each axis). The duration of the performance test was at least 16 minutes total per axis and at least
120 minutes total per axis for the endurance test. The endurance test period was 2 hours minimum per axis.
Frequency
(Hz)
10
30
40
50
90
110
130
140
Frequency
(Hz)
10
30
40
50
90
110
130
140
LINEAGE POWER
Table 1: Performance Vibration Qualification - All Axes
PSD Level
Frequency
PSD Level
Frequency
(G2/Hz)
(Hz)
(G2/Hz)
(Hz)
1.14E-03
170
2.54E-03
690
5.96E-03
230
3.70E-03
800
9.53E-04
290
7.99E-04
890
2.08E-03
340
1.12E-02
1070
2.08E-03
370
1.12E-02
1240
7.05E-04
430
8.84E-04
1550
5.00E-03
490
1.54E-03
1780
8.20E-04
560
5.62E-04
2000
Table 2: Endurance Vibration Qualification - All Axes
PSD Level
Frequency
PSD Level
Frequency
(G2/Hz)
(Hz)
(G2/Hz)
(Hz)
0.00803
170
0.01795
690
0.04216
230
0.02616
800
0.00674
290
0.00565
890
0.01468
340
0.07901
1070
0.01468
370
0.07901
1240
0.00498
430
0.00625
1550
0.03536
490
0.01086
1780
0.0058
560
0.00398
2000
PSD Level
(G2/Hz)
1.03E-03
7.29E-03
1.00E-03
2.67E-03
1.08E-03
2.54E-03
2.88E-03
5.62E-04
PSD Level
(G2/Hz)
0.00727
0.05155
0.00709
0.01887
0.00764
0.01795
0.02035
0.00398
20
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Example Application Circuit
Requirements:
Vin:
12V
Vout:
1.8V
Iout:
15A max., worst case load transient is from 10A to 15A
ΔVout:
Vin, ripple
1.5% of Vout (36mV) for worst case load transient
1.5% of Vin (180mV, p-p)
Vin+
Vout+
VOUT
S+
VIN
RTUNE
+
CI2
MODULE
MODULE
CI1
CTUNE
Q1
ON/OFF
GND
CO1
CO2
TRIM
S-
RTrim
CI1
2 x 22μF/16V ceramic capacitor (e.g. Murata GRM32ER61C226KE20)
CI2
200μF/16V bulk electrolytic
CO1
5 x 47μF/6.3V ceramic capacitor (e.g. Murata GRM31CR60J476ME19)
CO2
CTune
RTune
2 x 330μF/6.3V Polymer (e.g. Sanyo, Poscap)
22nF ceramic capacitor (can be 1206, 0805 or 0603 size)
150 ohms SMT resistor (can be 1206, 0805 or 0603 size)
RTrim
6.19kΩ SMT resistor (can be 1206, 0805 or 0603 size, recommended tolerance of 0.1%)
LINEAGE POWER
+
21
Data Sheet
July 24, 2009
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Mechanical Outline
Dimensions are in millimeters and (inches).
Tolerances: x.xx in. ± 0.02 in. (x.x mm ± 0.5 mm) [unless otherwise indicated]
x.xxx in ± 0.010 in. (x.xx mm ± 0.25 mm)
Top View
Side View
LINEAGE POWER
22
Data Sheet
July 24, 2009
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.xx in. ± 0.02 in. (x.x mm ± 0.5 mm) [unless otherwise indicated]
x.xxx in ± 0.010 in. (x.xx mm ± 0.25 mm)
LINEAGE POWER
PIN
FUNCTION
1
ON/OFF
2
VIN
3
SEQ
4
GND
5
VOUT
6
TRIM
7
S+
8
S-
9
PGOOD
10
SYNC
23
Data Sheet
July 24, 2009
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Packaging Details
The 12V TLynxTM modules are supplied in tape & reel as standard. Modules are shipped in quantities of 250 modules
per reel.
All Dimensions are in millimeters and (in inches).
Reel Dimensions:
Outside Dimensions:
Inside Dimensions:
Tape Width:
LINEAGE POWER
330.2 mm (13.00”)
177.8 mm (7.00”)
24.00 mm (0.945”)
24
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Surface Mount Information
Pick and Place
The 12V TLynxTM modules use an open frame
construction and are designed for a fully automated
assembly process. The modules are fitted with a label
designed to provide a large surface area for pick and
place operations. The label meets all the requirements
for surface mount processing, as well as safety
standards, and is able to withstand reflow
o
temperatures of up to 300 C. The label also carries
product information such as product code, serial
number and the location of manufacture.
Nozzle Recommendations
The module weight has been kept to a minimum by
using open frame construction. Variables such as
nozzle size, tip style, vacuum pressure and placement
speed should be considered to optimize this process.
The minimum recommended inside nozzle diameter for
reliable operation is 3mm. The maximum nozzle outer
diameter, which will safely fit within the allowable
component spacing, is 7 mm.
Lead Free Soldering
TM
The 12V TLynx modules are lead-free (Pb-free) and
RoHS compliant and fully compatible in a Pb-free
soldering process. Failure to observe the instructions
below may result in the failure of or cause damage to
the modules and can adversely affect long-term
reliability.
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C
(Moisture/Reflow Sensitivity Classification for
Nonhermetic Solid State Surface Mount Devices) for
both Pb-free solder profiles and MSL classification
procedures. This standard provides a recommended
forced-air-convection reflow profile based on the
volume and thickness of the package (table 4-2). The
suggested Pb-free solder paste is Sn/Ag/Cu (SAC).
The recommended linear reflow profile using Sn/Ag/Cu
solder is shown in Fig. 50. Soldering outside of the
recommended profile requires testing to verify results
and performance.
not be broken until time of use. Once the original
package is broken, the floor life of the product at
conditions of ≤ 30°C and 60% relative humidity varies
according to the MSL rating (see J-STD-033A). The
shelf life for dry packed SMT packages will be a
minimum of 12 months from the bag seal date, when
stored at the following conditions: < 40° C, < 90%
relative humidity.
300
Per J-STD-020 Rev. C
Peak Temp 260°C
250
Reflow Temp (°C)
Data Sheet
July 24, 2009
200
150
* Min. Time Above 235°C
15 Seconds
Heating Zone
1°C/Second
Cooling
Zone
*Time Above 217°C
60 Seconds
100
50
0
Reflow Time (Seconds)
Figure 50. Recommended linear reflow profile
using Sn/Ag/Cu solder.
Post Solder Cleaning and Drying
Considerations
Post solder cleaning is usually the final circuit-board
assembly process prior to electrical board testing. The
result of inadequate cleaning and drying can affect
both the reliability of a power module and the testability
of the finished circuit-board assembly. For guidance on
appropriate soldering, cleaning and drying procedures,
refer to Board Mounted Power Modules: Soldering and
Cleaning Application Note (AN04-001).
MSL Rating
The 12V TLynxTM modules have a MSL rating of 2.
Storage and Handling
The recommended storage environment and handling
procedures for moisture-sensitive surface mount
packages is detailed in J-STD-033 Rev. A (Handling,
Packing, Shipping and Use of Moisture/Reflow
Sensitive Surface Mount Devices). Moisture barrier
bags (MBB) with desiccant are required for MSL
ratings of 2 or greater. These sealed packages should
LINEAGE POWER
25
12V TLynxTM: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.69Vdc to 5.5Vdc output; 20A output current
Data Sheet
July 24, 2009
Ordering Information
Please contact your Lineage Power Sales Representative for pricing, availability and optional features.
Table 4. Device Codes
Device Code
Input
Voltage Range
Output
Voltage
Output
Current
On/Off
Logic
Comcodes
APTS020A0X3-SRZ
4.5 – 14Vdc
0.69 – 5.5Vdc
20A
Negative
CC109127115
APTS020A0X43-SRZ
4.5 – 14Vdc
0.69 – 5.5Vdc
20A
Positive
CC109127123
APTS020A0X3-SRDZ
4.5 – 14Vdc
0.69 – 5.5Vdc
20A
Negative
CC109150232
Table 5. Coding Scheme
TLynx Sequencing
family
feature.
AP
T
Input
voltage
range
Output
current
Output
voltage
On/Off
logic
S
020A0
X
4
T = with Seq. S = 4.5 14V
X = w/o Seq.
20.0A
X=
4=
programmable positive
output
No entry
=
negative
Options
ROHS
Compliance
-SR
-D
Z
S = Surface
Mount
R=
Tape&Reel
D = 105C
operating
ambient, 40G
operating
shock as per
MIL Std 810F
Z = ROHS6
Asia-Pacific Headquarters
Tel: +65 6416 4283
World Wide Headquarters
Lineage Power Corporation
3000 Skyline Drive, Mesquite, TX 75149, USA
+1-800-526-7819
(Outside U.S.A.: +1-972-284-2626)
www.lineagepower.com
e-mail: [email protected]
Europe, Middle-East and Africa Headquarters
Tel: +49 898 780 672 80
India Headquarters
Tel: +91 80 28411633
Lineage Power reserves the right to m ake changes to t he product(s) or inf ormation contained herein without notice. No liability is assumed as a result of their use or
application. No rights under any patent accompany the sale of any such product(s) or information.
© 2008 Lineage Pow er C orporation, (Mesquite, Texas) All I nternational Rights Res erved.
LINEAGE POWER
26
Document No: DS07-012 ver. 1.12
PDF name: APTS020A0X_ds.pdf
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