7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151088 -1 DESCRIPTION G 2151088 -2 2151088 -5 G 2119950-1 1338685-1 SMART APPLICATOR 2161326-1 - 8- 2151088 -4 2119951-1 - 8- 2151088 -5 SERVO LATCH PLATE SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED SERVO LATCH PLATE 12 NON-CRIMP HEIGHT ADJUST 2151088 -7 G FINE CRIMP HEIGHT ADJUST 4 SMART APPLICATOR 2119949-1 1338685-1 2161326-1 - 1338685-1 2119950-1 - - - - 1901094-3 - 5-18022-5 2119653-1 8- 2151088 -4 - 5-18022-5 5-18022-5 - - - - 2119799-1 1901094-3 - - 2119641-1 8- 2151088 -5 - - - 5-18022-5 1338685-1 - - - - 2119949-1 PNEUMATIC FEED 4 NONE CRIMP TOOLING KIT 2119951-1 MECHANICAL FEED PNEUMATIC G F PNEUMATIC FEED MECHANICAL CRIMP WIRE INSUL SIZE - - - 2119653-1 2119641-1 - - - - - - 2168400-6 1.07 mm [.042] APPLICATOR INSTRUCTIONS 408-10389 2168400-6 - 2119799-1 - - - 2063440-1 - - - - - - - TYPE - 6 - WIRE STRIP LENGTH 1.90-2.30 mm [.075-.091 IN] C TERMINAL APPLICATION SPECIFICATION n (A)114-5245 - - - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL (A) 353907-2 C1__DWG_PN_1_0 C1__DWG_PN_1_1 - (B)114-5245-1 - INSULATION DIAMETER RANGE - 0.95 mm [.037 IN] - - - - - - - TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL (A) 353907-1 n 1.90-2.30 mm [.075-.091 IN] 0.85-1.05 mm [.033-.041 IN] - TE CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE - MINI CT CONNECTOR 1.5MM PITCH TERMINAL NAME: MINI CT CONNECTOR 1.5MM PITCH TERMINAL NAME: TE TERMINAL TERMINAL DATA: C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL (A) 353907-3 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL (A) 353907-4 TE TERMINAL C1__DWG_PN_4_0 (B) 353907-1 C1__DWG_PN_4_1 TE TERMINAL C2__DWG_PN_1_0 (B) 353907-2 C2__DWG_PN_1_1 C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE TERMINAL C2__DWG_PN_3_0 (B) 353907-3 C2__DWG_PN_3_1 - TE TERMINAL - C2__DWG_PN_4_0 (B) 353907-4 - C2__DWG_PN_4_1 - WIRE SIZE 24 AWG OR 0.23mm2 26 AWG OR 0.14mm2 28 AWG OR 0.09mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.75+/-0.03 [.030+/-.001] 0.69+/-0.03 [.027+/-.001] 0.64+/-0.03 [.025+/-.001] CRIMP HEIGHT REFERENCE SETTING 9.2 W1__DWG_CRIMP_HT_1 9.9 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 9 10.4 WIRE SIZE 27 AWG OR 0.12mm2 W1__FA_SETTING_1 W1__FA_SETTING_2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 0.69+/-0.03 [.027+/-.001] - 9 CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 9.9 6 W2__FA_SETTING_1 - - - W1__FA_SETTING_3 - B 1 RECOMMENDED SPARE PARTS - 2 GREASE BEARING SURFACES LIGHTLY - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151088 2151088 2151088 2151088 -4 -4 -5 -6 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 7 8 9 10 11 A 12 - & 252. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT 1 1 1 1 1 1 1 1 1 1 1 1 REF - - 1 1 1 1 1 2 1 3 1 - 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 1 - - - APVD E ECR-14-018193 11DEC2014 LG GB E1 ECR-16-000600 15JAN2016 XZ CT F ECR-16-005661 19APR2016 KH TE G ECR-16-011872 18AUG2016 KH CT 1 - 1 - - DIMENSIONS: ATLANTIC VERSION mm & 4 of 4) MATERIAL - -1 PART NO - 2 1 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 1 - 1 1 - - 1 - - 1 1 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-1 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 1-455888-5 2119956-1 1-2119791-3 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 2-1752356-6 2079383-5 2161328-1 1320908-6 2119959-1 1320928-2 2168083-2 1-18028-2 2119533-3 2119806-1 3-22280-3 1-356885-4 1-2119805-5 1803095-6 2-1803055-1 2119757-2 2-238011-2 4-1803017-4 3-1633730-5 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 4 1 - 1 1 4 - - 1 1 4 - 1 1 - - 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 - 1 1 - 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 DWN - - TE CRIMP SPECIFICATION DATE (QUANTITY 2) - - DESCRIPTION - - TE TERMINAL LTR - - TERMINAL DATA: P (QUANTITY 2) F F 1.00 mm [.039] 66 2063440-1 - APPLICATOR DATA REVISIONS PART NUMBERS REQUIRED FINE CRIMP HEIGHT ADJUST 2151088 -6 7- 2151088 -7 CONVERT TO 1 DIST A 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST G LOC SET UP GAUGE ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE DWN 10MAR2011 CHK 10MAR2011 APVD 10MAR2011 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-1 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 1-455888-5 1 2119956-1 1 1-2119791-3 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 2-1752356-6 2 2079383-5 1 2161328 1 1320908-6 1 2119959-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533-3 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 1-2119805-5 1 1803095-6 1 2-1803055-1 1 2119757-2 1 2-238011-2 1 4-1803017-4 1 3-1633730-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119640-1 260 252 250 249 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 119 117 82 71 70 67 66 63 62 60 59 56 54 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 24 21 20 19 13 12 11 10 9 8 5 4 3 1 TE Connectivity APPLICATION SPEC - 1 8-21084-0_GATD DESCRIPTION PRODUCT SPEC - 1 2119957-2 OCEAN SIDE FEED APPLICATOR - DRAWING NO 2151088 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - FEED TYPE MECHANICAL D 239 247 38 56 246 39 2 260 44 7 252 245 35 244 7 249 166 238 8 242 82 136 1 137 C D 2 2 2 2 2 6 0.8 1 8 3 1 172 C 70 SERVO LATCH PLATE 41 TERMINAL SUPPORT LOCATION 135 198 66 164 A 2 11 67 213 33 24 SERVO FEEDER NOT INCLUDED B REF 34 REF 5 4 0.5 4 56 133 - 163 59 240 - - 243 63 A APVD 40 59 250 SEE SHEET 1 DWN 62 6 PNEUMATIC DATE 37 6 A DESCRIPTION 117 REF 10 A 19 30 20 29 21 B 9 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 CAM POSITIONS 13 47 11 30 REF 11 30mm STROKE 30mm STROKE 30mm STROKE 1 46 32 34 54 8 1 60 54 10 1 119 29 REF 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10MAR2011 CHK 10MAR2011 APVD 10MAR2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 A OCEAN SIDE FEED APPLICATOR - DRAWING NO 2151088 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV G 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151088 -1 D 6 DESCRIPTION G APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST CONVERT TO 2119950-1 1338685-1 2161326-1 - SERVO LATCH PLATE 2119951-1 MECHANICAL FEED SMART APPLICATOR 1901094-3 - - 8- 2151088 -4 - - 2119641-2 2119799-1 G FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2- 2151088 -7 G FINE CRIMP HEIGHT ADJUST NONE - - 2161326-1 2- 2151088 -5 CRIMP TOOLING KIT - 2119653-2 2119951-1 F 8- 2151088 -4 5-18022-5 SERVO LATCH PLATE 1901094-3 - 8- 2151088 -5 2119949-1 1338685-1 5-18022-5 2119653-2 - - - - 2119950-1 - 2119799-1 1338685-1 PNEUMATIC PNEUMATIC FEED 2119641-2 2119949-1 FINE CRIMP HEIGHT ADJUST SMART APPLICATOR 5-18022-5 8- 2151088 -5 G 7- 2151088 -7 CRIMP WIRE INSUL SIZE - 1338685-1 - 5-18022-5 - - - - 2168400-6 1.07 mm [.042] APPLICATOR INSTRUCTIONS 408-10389 2168400-6 - - 2063440-1 - - - - - 6 - - - MINI CT CONNECTOR 1.5MM PITCH WIRE STRIP LENGTH 1.90-2.30 mm [.075-.091 IN] C TERMINAL APPLICATION SPECIFICATION n (A)114-5245 - INSULATION DIAMETER RANGE - - - TE TERMINAL (A) 353907-1 (A) 353907-2 C1__DWG_PN_1_1 - n TERMINAL APPLICATION SPECIFICATION (B)114-5245-1 - INSULATION DIAMETER RANGE - 0.95 mm [.037 IN] - - - - - - TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 - MINI CT CONNECTOR 1.5MM PITCH 1.90-2.30 mm [.075-.091 IN] TERMINALS APPLIED - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 0.85-1.05 mm [.033-.041 IN] - TE TERMINAL TERMINAL NAME: C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL C1__DWG_PN_3_0 (A) 353907-3 C1__DWG_PN_3_1 TE TERMINAL TE TERMINAL (B) 353907-1 C1__DWG_PN_4_0 (A) 353907-4 C1__DWG_PN_4_1 TE TERMINAL (B) 353907-2 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE TERMINAL (B) 353907-3 C2__DWG_PN_3_0 C2__DWG_PN_3_1 TE TERMINAL (B) 353907-4 - C2__DWG_PN_4_0 - C2__DWG_PN_4_1 - WIRE SIZE 24 AWG OR 0.23mm2 26 AWG OR 0.14mm2 28 AWG OR 0.09mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.75+/-0.03 [.030+/-.001] 0.69+/-0.03 [.027+/-.001] 0.64+/-0.03 [.025+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 9.2 9.9 10.4 WIRE SIZE 9 27 AWG OR 0.12mm2 W1__FA_SETTING_1 0.69+/-0.03 [.027+/-.001] - 9 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_CRIMP_HT_1 9.9 - W2__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - 6 - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151088 -4 2151088 -4 2151088 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 - 1 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - 1 - 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 1 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 1 1 1 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 1 - 1 - - 1 - 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-1 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 1-455888-5 2119956-1 1-2119791-3 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 2-1752356-6 2079383-5 2161328-1 1320908-6 2119959-1 1320928-2 2168083-2 1-18028-2 2119533-3 2119806-1 3-22280-3 1-356885-4 1-2119805-5 1803095-6 2-1803055-1 2119757-2 2-238011-2 4-1803017-4 3-1633730-5 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 3 1 - - 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 - - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 APVD - - - TERMINAL NAME: SEE SHEET 1 DWN - TYPE TERMINAL DATA: DATE (QUANTITY 2) - TE CRIMP SPECIFICATION DESCRIPTION - - TE TERMINAL LTR - - TERMINAL DATA: P (QUANTITY 2) F F 1.00 mm [.039] 66 2063440-1 - APPLICATOR DATA A - - 2- 2151088 -2 4 REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED MECHANICAL LOC 1 DWN 10MAR2011 CHK 10MAR2011 APVD 10MAR2011 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-22279-3_SIMP 1 2119082-1 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 1-455888-5 1 2119956-1 1 1-2119791-3 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2-1752356-6 2 2079383-5 1 2161328 1 1320908-6 1 2119959-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533-3 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 1-2119805-5 1 1803095-6 1 2-1803055-1 1 2119757-2 1 2-238011-2 1 4-1803017-4 1 3-1633730-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079988_GATD 251 250 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 70 67 66 63 62 59 56 49 48 41 40 39 38 34 33 32 30 29 24 21 20 19 13 12 11 10 9 8 5 4 3 1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 1 2119782 OCEAN SIDE FEED APPLICATOR - DRAWING NO 2151088 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DWN APVD - - - 251 MECHANICAL 6 62 40 A D DATE 145 38 239 246 39 59 7 56 140 152 D 2 2 244 7 139 PNEUMATIC 2 243 250 2 166 8 249 2 0.8 6 63 238 A 242 0.5 REF 8 34 163 REF 59 82 136 1 137 C TERMINAL SUPPORT LOCATION 1 172 3 56 1 C 4 70 SERVO LATCH PLATE 5 41 240 133 4 135 198 66 164 11 A 33 SERVO FEEDER NOT INCLUDED 67 213 A 24 B 2 19 10 30 20 9 21 117 REF 29 B 1 12 241 13 30mm STROKE 119 141 151 REF REF 29 11 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE 1 32 34 143 8 1 144 143 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10MAR2011 CHK 10MAR2011 APVD 10MAR2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 OCEAN SIDE FEED APPLICATOR - DRAWING NO 2151088 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G