Data Sheet October 17, 2011 9-36V ProLynxTM: Non-Isolated DC-DC Power Modules 9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Output Current Features Compliant to RoHS EU Directive 2002/95/EC (Z versions) Compatible in a Pb-free or SnPb reflow environment (Z versions) Extra Wide Input voltage range (9Vdc–36Vdc) Output voltage programmable from 3Vdc to 18 Vdc via external resistor Tunable LoopTM to optimize dynamic output voltage response Patent Pending AutoLimit automatic scaling of current limit with output voltage RoHS Compliant Applications Output overcurrent protection (non-latching) Overtemperature protection Industrial equipment Remote On/Off Distributed power architectures Remote Sense Intermediate bus voltage applications Telecommunications equipment Small size: 20.3 mm x 11.4 mm x 8.5 mm (0.8 in x 0.45 in x 0.335 in) Wide operating temperature range (-40°C to 85°C) UL* 60950-1, 2 Ed. Recognized, CSA C22.2 No. ‡ nd 60950-1-07 Certified, and VDE (EN60950-1, 2 Ed.) Licensed ISO** 9001 and ISO 14001 certified manufacturing facilities Vin+ VIN VOUT SENSE MODULE Cin Q1 Vout+ R RTUNE CTUNE ON/OFF Co nd † TRIM GND RTrim Description TM The 9-36V ProLynx series of power modules are non-isolated dc-dc converters that can deliver up to 3A of output current. These modules operate over an extra wide range of input voltage (VIN = 9Vdc–36Vdc) and provide a precisely regulated output voltage from 3Vdc to 18Vdc, programmable via an external resistor. Two new features added with this family of products are the ability to externally tune the voltage control loop and a variable current limit inversely dependent on output voltage. Other features include remote On/Off, adjustable output voltage, over TM current and overtemperature protection. The Tunable Loop , allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area and AutoLimit enables the module to deliver the max possible output power across the entire voltage range. * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards ‡ Document No: DS10-017 ver. 1.2 PDF name: APXW003A0X_DS.pdf Data Sheet October 17, 2011 9-36V ProLynx: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit All VIN -0.3 36 Vdc All TA -40 85 °C All Tstg -55 125 °C Input Voltage Continuous Operating Ambient Temperature (see Thermal Considerations section) Storage Temperature Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit Operating Input Voltage All VIN 9 ⎯ 36 Vdc Maximum Input Current All IIN,max 2 Adc (VIN = 28V, IO = 0, module enabled) VO,set = 3Vdc IIN,No load (VIN = 28V, IO = 0, module enabled) VO,set = 18Vdc All Inrush Transient All It Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; VIN =0 to 36V, IO= IOmax ; See Test Configurations) All Input Ripple Rejection (120Hz) All (VIN=9V to 36V, IO=IO, max ) Input No Load Current Input Stand-by Current 22 mA IIN,No load 54 mA IIN,stand-by 1.3 mA (VIN = 28Vdc, module disabled) 2 2 0.5 As 25 -41 -54 mAp-p -69 dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 8 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. LINEAGE POWER 2 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Data Sheet October 17, 2011 Electrical Specifications (continued) Parameter Device Symbol Min Output Voltage Set-point All VO, set -2 Output Voltage All VO, set -2.5 All VO 3 Typ ⎯ Max Unit +2 % VO, set +2.5 % VO, set 18 Vdc (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range (elected by an external resistor) (Some output voltages may not be possible depending on the input voltage – see Feature Descriptions Section) Output Regulation Line (VIN=VIN, min to VIN, max) All ⎯ 0.4 Load (IO=IO, min to IO, max) All ⎯ 0.4 % VO, set Temperature (Tref=TA, min to TA, max) All ⎯ 0.4 % VO, set 0.5 Vdc Remote Sense Range All % VO, set Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Co = 0.1μF // 10 μF ceramic capacitors) Vout=3.3V, Vin=28V Peak-to-Peak (5Hz to 20MHz bandwidth) All 38 mVpk-pk RMS (5Hz to 20MHz bandwidth) All 12 mVrms Peak-to-Peak (5Hz to 20MHz bandwidth) All 116 mVpk-pk RMS (5Hz to 20MHz bandwidth) All 38 mVrms Vout=18V, Vin=28V External Capacitance 1 TM Without the Tunable Loop ESR ≥ 1 mΩ All CO, max 0 ⎯ 47 μF ESR ≥ 10 mΩ All CO, max 0 ⎯ 100 μF ESR ≥ 0.15 mΩ All CO, max 0 ⎯ 100 μF ESR ≥ 10 mΩ All CO, max 0 ⎯ 2000* μF All Io With the Tunable Loop TM Output Current Vo=3V Vo=5V Vo=12V Vo=18V Output Current Limit Inception (Hiccup Mode ) All IO, lim 200 % Io,max Output Short-Circuit Current All IO, s/c 1 Arms % 0 0 0 0 3 2.5 2 1.5 Adc (VO≤250mV) ( Hiccup Mode ) Efficiency (IO=IO, max , VO= VO,set) VIN= 12Vdc, TA=25°C VO, set = 3.3Vdc η 93.2 VIN= 12Vdc, TA=25°C VO, set = 5Vdc η 95.5 % VIN= 28Vdc, TA=25°C VO,set = 12Vdc η 96.0 % VIN= 28Vdc, TA=25°C VO,set = 18Vdc η Switching Frequency All fsw 1 97.0 ⎯ 300 % ⎯ kHz TM Depending on Input and Output Voltage, external capacitors require using the new Tunable Loop feature to ensure that TM the module is stable as well as getting the best transient response. See the Tunable Loop section for details. * Larger values may be possible at specific output voltages. Please consult your Lineage Technical representative for additional details. LINEAGE POWER 3 Data Sheet October 17, 2011 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current General Specifications Parameter Min Calculated MTBF (IO=0.8IO, max, TA=40°C) Telcordia Issue 2 Method 1 Case 3 Weight LINEAGE POWER Typ Max 18,014,158 ⎯ 3.5 (0.123) Unit Hours ⎯ g (oz.) 4 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Data Sheet October 17, 2011 Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to GND) Device is with suffix “4” – Positive Logic (See Ordering Information) Logic High (Module ON) Input High Current All IIH ― ⎯ 160 µA Input High Voltage All VIH 4.2 ⎯ 12 V Logic Low (Module OFF) Input Low Current Input Low Voltage Device is with no suffix – Negative Logic (See Ordering Information) Logic High (Module OFF) Input High Current Input High voltage All IIL ⎯ 0.5 mA All VIL -0.3 ⎯ 3.3 V All IIH VIH 1.5 - 3 36 mA Vdc IIL VIL -0.2 220 1 μA Vdc All Tdelay ― 12 ― msec All Tdelay ― 11 ― msec All Trise ― 19 ― msec 3 % VO, set Logic Low (ModuleON) Input Low Current Input Low Voltage ⎯ Turn-On Delay and Rise Times (VIN=VIN, nom, IO=IO, max , VO to within ±1% of steady state) Case 1: On/Off input is enabled and then input power is applied (delay from instant at which VIN = VIN, min until Vo = 10% of Vo, set) Case 2: Input power is applied for at least one second and then the On/Off input is enabled (delay from instant at which Von/Off is enabled until Vo = 10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set) o Output voltage overshoot (TA = 25 C VIN= VIN, min to VIN, max,IO = IO, min to IO, max) With or without maximum external capacitance Over Temperature Protection All Tref 130 °C (See Thermal Considerations section) Input Undervoltage Lockout Turn-on Threshold All 8.45 Vdc Turn-off Threshold All 8.25 Vdc Hysteresis All LINEAGE POWER 0.2 Vdc 5 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Data Sheet October 17, 2011 Characteristic Curves The following figures provide typical characteristics for the 9-36V ProTLynx TM o 3A at 3.3Vo and at 25 C. 100 90 80 Vin=28V Vin=24V Vin=12V Vin=36V 75 70 2.5 3 VO (V) (50mV/div) OUTPUT VOLTAGE Figure 1. Converter Efficiency versus Output Current. TIME, t (1μs/div) VON/OFF (V) (5V/div) VO (V) (1V/div) OUTPUT VOLTAGE ON/OFF VOLTAGE Figure 3. Typical output ripple and noise (VIN = 18V, Io = Io,max). TIME, t (10ms/div) Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max). LINEAGE POWER O AMBIENT TEMPERATURE, TA C Figure 2. Derating Output Current versus Ambient Temperature and Airflow. TIME, t (20μs /div) Figure 4. Transient Response to Dynamic Load Change from 50% to 100% at 28Vin, Cext - 10uF ceramic + 330uF polymer, CTune=5600pF & RTune=261Ω VIN (V) (20V/div) 2 VO (V) (1V/div) 1.5 OUTPUT CURRENT OUTPUT VOLTAGE 1 OUTPUT CURRENT, IO (A) INPUT VOLTAGE 0.5 OUTPUT VOLTAGE 0 VO (V) (10mV/div) Vin=18V 85 IO (A) (1Adiv) EFFICIENCY, η (%) OUTPUT CURRENT, Io (A) Vin=9V 95 TIME, t (10ms/div) Figure 6. Typical Start-up Using Input Voltage (VIN = 28V, Io = Io,max). 6 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Data Sheet October 17, 2011 Characteristic Curves The following figures provide typical characteristics for the 9-36V ProLynx 100 TM o 3A at 5Vo and at 25 C. 3.0 Vin=9V OUTPUT CURRENT, Io (A) EFFICIENCY, η (%) 95 90 Vin=18V 85 Vin=28V Vin=12V 80 Vin=24V Vin=36V 75 70 0 0.5 1 1.5 2 2.5 LINEAGE POWER 85 VO (V) (10mV/div) IO (A) (1Adiv) OUTPUT CURRENT, OUTPUT VOLTAGE Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). VIN (V) (20V/div) VO (V) (2V/div) VON/OFF (V) (5V/div) VO (V) (2V/div) TIME, t (10ms/div) 45 55 65 75 O AMBIENT TEMPERATURE, TA C TIME, t (20μs /div) Figure 10. Transient Response to Dynamic Load Change from 50% to 100% at 28Vin, Cext - 10uF ceramic + 330uF polymer, CTune=5600pF & RTune=261Ω INPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 9. Typical output ripple and noise (VIN = 18V, Io = Io,max). 2.0 Figure 8. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE VO (V) (50mV/div) OUTPUT VOLTAGE TIME, t (1μs/div) 12Vin or 28Vin, NC 35 OUTPUT CURRENT, IO (A) Figure 7. Converter Efficiency versus Output Current. 2.5 TIME, t (10ms/div) Figure 12. Typical Start-up Using Input Voltage (VIN = 28V, Io = Io,max). 7 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Data Sheet October 17, 2011 Characteristic Curves The following figures provide typical characteristics for the 9-36V ProLynx 100 90 OUTPUT CURRENT, Io (A) EFFICIENCY, η (%) 95 Vin=36V Vin=24V Vin=28V Vin=18V 80 75 0 0.5 1 1.5 2 1.50 45 55 65 75 O AMBIENT TEMPERATURE, TA C 85 VO (V) (50mV/div) IO (A) (1Adiv) OUTPUT CURRENT, OUTPUT VOLTAGE Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). VIN (V) (20V/div) VON/OFF (V) (5V/div) VO (V) (5V/div) TIME, t (10ms/div) VO (V) (5V/div) ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 15. Typical output ripple and noise (VIN = 28V, Io = Io,max). 28Vin, NC 1.75 TIME, t (50μs /div) Figure 16. Transient Response to Dynamic Load Change from 50% to 100% at 28Vin, Cext - 3x10uF ceramic, CTune=47pF & RTune=332Ω INPUT VOLTAGE TIME, t (1μs/div) 2.00 Figure 14. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE VO (V) (50mV/div) OUTPUT VOLTAGE Figure 13. Converter Efficiency versus Output Current. 2.25 35 OUTPUT CURRENT, IO (A) LINEAGE POWER o 3A at 12Vo and at 25 C. 2.50 Vin=15V 85 TM TIME, t (10ms/div) Figure 18. Typical Start-up Using Input Voltage (VIN = 28V, Io = Io,max). 8 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Data Sheet October 17, 2011 Characteristic Curves The following figures provide typical characteristics for the 9-36V ProLynx 100 TM o 3A at 18Vo and at 25 C. 2.00 90 Vin=36V Vin=28V 85 OUTPUT CURRENT, Io (A) EFFICIENCY, η (%) 95 Vin=24V 80 75 70 0 0.5 1 1.5 LINEAGE POWER 45 55 65 75 O AMBIENT TEMPERATURE, TA C 85 VO (V) (100mV/div) IO (A) (1Adiv) OUTPUT CURRENT, OUTPUT VOLTAGE Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max). VIN (V) (20V/div) VO (V) (5V/div) VON/OFF (V) (5V/div) VO (V) (5V/div) TIME, t (10ms/div) 1.00 TIME, t (50μs /div) Figure 22. Transient Response to Dynamic Load Change from 50% to 100% at 28Vin, Cext - 1x10uF ceramic, CTune=open & RTune=open INPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 21. Typical output ripple and noise (VIN = 28V, Io = Io,max). 28 Vin, NC 1.25 Figure20. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE VO (V) (50mV/div) OUTPUT VOLTAGE TIME, t (1μs/div) 1.50 35 OUTPUT CURRENT, IO (A) Figure19. Converter Efficiency versus Output Current. 1.75 TIME, t (10ms/div) Figure 24. Typical Start-up Using Input Voltage (VIN = 28V, Io = Io,max). 9 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Data Sheet October 17, 2011 Test Configurations Design Considerations CURRENT PROBE VIN(+) BATTERY CIN CS 1000μF Electrolytic 2x100μF Tantalum E.S.R.<0.1Ω @ 20°C 100kHz COM NOTE: Measure input reflected ripple current with a simulated source inductance (LTEST) of 1μH. Capacitor CS offsets possible battery impedance. Measure current as shown above. Figure 25. Input Reflected Ripple Current Test Setup. COPPER STRIP RESISTIVE LOAD Vo+ 10uF 0.1uF TM The 9-36V ProLynx module should be connected to a low ac-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. LTEST 1μH Input Filtering COM SCOPE USING BNC SOCKET To minimize input voltage ripple, ceramic capacitors are recommended at the input of the module. Figure 28 shows the input ripple voltage for various output voltages at maximum load current with 2x10 µF or 3x10 µF ceramic capacitors and an input of 12V while Fig. 29 shows the input ripple for an input voltage of 28V. Input Ripple Voltage (mVp-p) TO OSCILLOSCOPE 180 160 140 Figure 26. Output Ripple and Noise Test Setup. 80 60 40 3 Rcontact Rcontact VIN(+) 6 7 8 Figure 28. Input ripple voltage for various output voltages with 2x10 µF or 3x10 µF ceramic capacitors at the input (maximum load). Input voltage is 12V Rdistribution RLOAD VO Rcontact Rcontact COM 5 VO VIN Rdistribution 4 Output Voltage (Vdc) Rdistribution COM NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 27 Output Voltage and Efficiency Test Setup. Input Ripple Voltage (mVp-p) Rdistribution 3x10uF 100 GROUND PLANE NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. 2x10uF 120 220 200 180 160 2x10uF 140 3x10uF 120 100 80 60 3 5 7 9 11 13 15 17 Output Voltage (Vdc) VO. IO Efficiency η = LINEAGE POWER VIN. IIN x 100 % Figure 29. Input ripple voltage for various output voltages with 2x10 µF or 3x10 µF ceramic capacitors at the input (maximum load). Input voltage is 28V 10 Data Sheet October 17, 2011 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Output Filtering 170 TM To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. Figures 6 and 7 provides output ripple information for different external capacitance values at various Vo and for full load currents. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal performance of the module can be TM achieved by using the Tunable Loop feature described later in this data sheet. 50 1x10uF 2x10uF 4x10uF Ripple(mVp-p) 40 30 20 10 3 4 5 6 Output Voltage(Volts) 7 8 1x10uF 2x10uF 4x10uF 150 130 110 Ripple(mVp-p) The 9-36V ProLynx modules are designed for low output ripple voltage and will meet the maximum output ripple specification with 0.1 µF ceramic and 10 µF ceramic capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. 90 70 50 30 10 2 4 6 8 10 12 14 16 18 Output Voltage(Volts) Figure 31 Output ripple voltage for various output voltages with external 1x10 µF, 2x10 µF or 4x10 µF ceramic capacitors at the output (max load). Input voltage is 28V Safety Considerations For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1 2nd, CSA C22.2 No. 60950-1-07, DIN EN 60950-1:2006 + A11 (VDE0805 Teil 1 + A11):200911; EN 60950-1:2006 + A11:2009-03. For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a fastacting fuse with a maximum rating of 8A in the positive input lead. Figure 30 Output ripple voltage for various output voltages with external 1x10 µF, 2x10 µF or 4x10 µF ceramic capacitors at the output (max load). Input voltage is 12V LINEAGE POWER 11 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Data Sheet October 17, 2011 Feature Descriptions MODULE Remote Enable D2 TM The 9-36V ProLynx modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are available. In the Positive Logic On/Off option, (device code suffix “4” – see Ordering Information), the module turns ON during a logic High on the On/Off pin and turns OFF during a logic Low. With the Negative Logic On/Off option, (no device code suffix, see Ordering Information), the module turns OFF during logic High and ON during logic Low. The On/Off signal is always referenced to ground. For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 32. When the external transistor Q1 is in the OFF state, the ON/OFF pin is pulled high and transistor Q2 is OFF leading to Q3 also being OFF which turns the module ON. The external resistor Rpullup (100k recommended) must be sized so that VON/OFF is never more than 12V when Q1 is OFF. In particular, if Vpullup is made the same as the input voltage Vin, the resistor Rpullup must be large enough so that VON/OFF is never more than 12V. If the On/Off pin is left floating the module will be in the ON state. For negative logic On/Off modules, the circuit configuration is shown in Fig. 33. When the external transistor Q1 is in the ON state, the ON/OFF pin is pulled low causing transistor Q2 to be OFF and the module to be turned ON. To turn the module OFF, Q1 is turned OFF, causing the ON/OFF pin to be pulled high turing Q2 ON and the module to be turned OFF. Leaving the On/Off pin floating will leave the module in an OFF state. ISS 22K I VON/OFF + VON/OFF Q1 GND 22K ISS Q2 PWM Enable Q3 42K 22K 22K Q1 GND 22K Q2 CSS _ Figure 33. Circuit configuration for using negative On/Off logic. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The 9-36V ProLynx modules employ an innovative, patent pending, ‘AutoLimit’ capability. This results in automatic scaling of current limit with output voltage through an inverse relationship of the current limit threshold with the output voltage. This feature shown graphically in Fig. 34, allows higher output currents to be drawn from the module at lower output voltages thereby optimizing the power delivery capability of the module. 3.5 CSS _ Figure 32. Circuit configuration for using positive On/Off logic. Output Current (A) ON/OFF + 3 22K I ON/OFF PWM Enable D1 ON/OFF ON/OFF +5V Rpullup 22K Rpullup MODULE Vpullup +5V VIN+ 2.5 2 1.5 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Output Voltage (V) Figure 34. Graph showing maximum output current capability at different output voltages. Over Temperature Protection To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will shutdown if the overtemperature threshold of 130oC is exceeded at the thermal reference point Tref. The thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. LINEAGE POWER 12 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Data Sheet October 17, 2011 Once the unit goes into thermal shutdown it will then wait to cool before attempting to restart. By using a ±0.5% tolerance trim resistor with a TC of ±100ppm, a set point tolerance of ±1.5% can be achieved as specified in the electrical specification. Input Undervoltage Lockout At input voltages below the input undervoltage lockout limit, the module operation is disabled. The module will begin to operate at an input voltage above the under voltage lockout turn-on threshold. Output Voltage Programming TM The output voltage of the 9-36V ProLynx module can be programmed to any voltage from 3Vdc to 18Vdc by connecting a resistor between the Trim and GND pins of the module. Certain restrictions apply on the output voltage set point depending on the input voltage. These are shown in the Output Voltage vs. Input Voltage Set Point Area plot in Fig. 9. Without an external resistor between Trim and GND pins, the output of the module will be 0.7Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the following equation: Remote Sense The 9-36V ProLynxTM power modules have a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage between the VS+ and Vo pin. The voltage between the VS+ pin and Vo pin will not exceed 0.5V. V IN(+) VO (+) VS+ ON/OFF LOAD TRIM R tri m 70 Rtrim = kΩ (Vo − 0.7 ) GND Rtrim is the external resistor in kΩ, and Vo is the desired output voltage. Figure 36. Circuit configuration for programming output voltage using an external resistor. 40 Voltage Margining Input Voltage (v) 35 30 Upper Limit 25 20 15 10 Lower Limit 5 2 4 6 8 10 12 Output Voltage (V) 14 16 Figure 35. Output Voltage vs. Input Voltage Set Point Area plot showing limits where the output voltage can be set for different input voltages. 18 Output voltage margining can be implemented in the 9TM 36V ProLynx modules by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to output pin for margining-down. Figure 37 shows the circuit configuration for output voltage margining. The Lynx Programming Tool, available at www.lineagepower.com under the Design Tools section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin Please consult your local Lineage Power technical representative for additional details. Vo Rmargin-down MODULE Table 1 provides Rtrim values required for some common output voltages. Table 1 VO, set (V) 3.3 5 6 9 12 15 18 LINEAGE POWER Rtrim (KΩ) 26.92 16.27 13.2 8.43 6.19 4.89 4.04 Q2 Trim Rmargin-up Rtrim Q1 GND Figure 37. Circuit Configuration for margining Output voltage 13 Data Sheet October 17, 2011 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Tunable LoopTM The 9-36V ProLynxTM modules have a new feature that optimizes transient response of the module called TM Tunable Loop . External capacitors are usually added to the output of the module for two reasons: to reduce output ripple and noise (see Figures 30 and 31) and to reduce output voltage deviations from the steady-state value in the presence of dynamic load current changes. Adding external capacitance however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish response. Larger values of external capacitance could also cause the module to become unstable. The Tunable LoopTM allows the user to externally adjust the voltage control loop to match the filter network connected to the output of the module. The Tunable TM Loop is implemented by connecting a series R-C between the SENSE and TRIM pins of the module, as shown in Fig. 38. This R-C allows the user to externally adjust the voltage loop feedback compensation of the module. Recommended values of RTUNE and CTUNE for different output capacitor combinations are given in Tables 2, 3 and 4. Tables 2 and 3 show recommended values of RTUNE and CTUNE for different values of ceramic output capacitors up to 100μF that might be needed for an application to meet output ripple and noise requirements. Selecting RTUNE and CTUNE according to Tables 2 and 3 will ensure stable operation of the module In applications with tight output voltage limits in the presence of dynamic current loading, additional output capacitance will be required. Table 4 lists recommended values of RTUNE and CTUNE in order to meet 2% output voltage deviation limits for some common output voltages in the presence of a 50% of full load step change with an input voltage of 12 or 28V. Please contact your Lineage Power technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other output capacitance values or input voltages other than 12V/28V. Table 2. General recommended values of of RTUNE and CTUNE for Vin=12V and various external ceramic capacitor combinations. Vo=5V Co RTUNE MODULE 1x22μF 2x22μF 4x22μF 6x22μF 180 180 2700pF 3300pF RTUNE 330 270 220 CTUNE 330pF 680pF 1500pF Table 3. General recommended values of of RTUNE and CTUNE for Vin=28V and various external ceramic capacitor combinations. Vo=5V Co 1x10μF 1x22μF 2x22μF 4x22μF RTUNE Open 330 270 220 180 CTUNE Open 150pF 470pF 1000pF 1500p Co 1x10μF 1x22μF 2x22μF 4x22μF 6x22μF RTUNE Open 330 270 270 220 CTUNE Open 220p 330p 680p 1200p 6x22μF Vo=12V Table 4. Recommended values of RTUNE and CTUNE to obtain transient deviation of 2% of Vout for a 50% of full load step Vin 12V 28V Vo 3.3V 5V 3.3V 5V 12V 18V ΔI 1.5A 1.25A 1.5A 1.25A 1A 0.75A Co VOUT SENSE 1x10μF 1x330μF 1x330μF 1x330μF 1x330μF 2x22μF 1x22μF OsCon OsCon OsCon OsCon RTUNE 220 220 270 270 330 Open CTUNE 15nF 15nF 5600pF 5600pF 47pF Open ΔV 26mV 22mV 24mV 20mV 223mV 193mV CO CTUNE TRIM GND RTrim Figure. 38. Circuit diagram showing connection of RTUME and CTUNE to tune the control loop of the module. LINEAGE POWER 14 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Data Sheet October 17, 2011 Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 39. The preferred airflow direction for the module is in Figure 40. The derating data applies to airflow in either direction of the module’s short axis. The thermal reference points, Tref used in the specifications are also shown in Figure 40. For reliable operation the temperatures at these points should not exceed 130°C. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Please refer to the Application Note “Thermal Characterization Process For Open-Frame BoardMounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures. 25.4_ (1.0) Wind Tunnel PWBs Power Module 76.2_ (3.0) x 12.7_ (0.50) Probe Location for measuring airflow and ambient temperature Figure 40. Preferred airflow direction and location of hot-spot of the module (Tref). Air flow Figure 39. Thermal Test Setup. LINEAGE POWER 15 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Data Sheet October 17, 2011 Example Application Circuit Requirements: Vin: 28V Vout: 12V Iout: 1.5A max., worst case load transient is from 1A to 1.5A ΔVout: Vin, ripple 1.5% of Vout (180mV) for worst case load transient 1.5% of Vin (420mV, p-p) Vin+ VIN Vout+ VOUT SENSE + CI1 CI2 100K RTUNE Q1 MODULE + CTUNE ON/OFF GND CO2 TRIM RTrim CI1 2 x 10μF/50V ceramic capacitor (e.g. Murata GRM32ER71H106K) CI2 47μF/16V bulk electrolytic CO1 CO2 CTune RTune 2 x 10μF/25V ceramic capacitor (e.g. Murata GCM32ER71E106KA42) NA 47pF ceramic capacitor (can be 1206, 0805 or 0603 size) 332 ohms SMT resistor (can be 1206, 0805 or 0603 size) RTrim 6.19kΩ resistor LINEAGE POWER CO1 16 Data Sheet October 17, 2011 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Mechanical Outline Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) Angles ± 2 Deg. LINEAGE POWER 17 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Data Sheet October 17, 2011 Recommended Pad Layout Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) LINEAGE POWER PIN Pin 1 ON/OFF 2 Vin Description Remote On/Off control Positive power input 3 GND Common ground 4 TRIM Output voltage programming 5 VOUT Positive power output 6 VS+ Positive remote sense 18 Data Sheet October 17, 2011 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Packaging Details The 9-36V ProLynxTM modules are supplied in tape & reel as standard. Modules are shipped in quantities of 250 modules per reel. All Dimensions are in millimeters and (in inches). Reel Dimensions: Outside Dimensions: Inside Dimensions: Tape Width: LINEAGE POWER 330.2 mm (13.00) 177.8 mm (7.00”) 44.00 mm (1.732”) 19 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Surface Mount Information Pick and Place The 9-36V ProLynxTM modules use an open frame construction and are designed for a fully automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and place operations. The label meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow o temperatures of up to 300 C. The label also carries product information such as product code, serial number and the location of manufacture. Nozzle Recommendations The module weight has been kept to a minimum by using open frame construction. Variables such as nozzle size, tip style, vacuum pressure and placement speed should be considered to optimize this process. The minimum recommended inside nozzle diameter for reliable operation is 3mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 7 mm. Bottom Side / First Side Assembly This module is not recommended for assembly on the bottom side of a customer board. If such an assembly is attempted, components may fall off the module during the second reflow process. Lead Free Soldering The 9-36V ProLynxTM modules are lead-free (Pb-free) and RoHS compliant and fully compatible in a Pb-free soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability. Pb-free Reflow Profile Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Fig. 41. Soldering outside of the recommended profile requires testing to verify results and performance. For questions regarding Land grid array(LGA) soldering, solder volume; please contact Lineage Power for special manufacturing process instructions. Storage and Handling The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of ≤ 30°C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40° C, < 90% relative humidity. 300 Per J-STD-020 Rev. C Peak Temp 260°C 250 Reflow Temp (°C) Data Sheet October 17, 2011 200 150 * Min. Time Above 235°C 15 Seconds Heating Zone 1°C/Second Cooling Zone *Time Above 217°C 60 Seconds 100 50 0 Reflow Time (Seconds) Figure 41. Recommended linear reflow profile using Sn/Ag/Cu solder. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001). MSL Rating The 9-36V ProLynx LINEAGE POWER TM modules have a MSL rating of 2. 20 Document No: DS10-017 ver. 0.20 PDF name: APXW003A0X_DS.pdf 9-36V ProLynxTM: Non-isolated DC-DC Power Modules 9 – 36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A output current Data Sheet October 17, 2011 Ordering Information Please contact your Lineage Power Sales Representative for pricing, availability and optional features. Table 5. Device Codes Device Code APXW003A0X3-SRZ APXW003A0X43-SRZ Input Voltage Range Output Voltage Output Current 9 – 36Vdc 3 – 18Vdc 3A – 1.5A On/Off Logic Connector Type Negative SMT Positive SMT Comcodes CC109161238 CC109161246 Table 6. Coding Scheme TLynx Sequencing family feature. AP Input voltage range Output current Output voltage On/Off logic X W 003 X X = w/o Seq. W=936V 3A X= programmable output Options ROHS Compliance -SR Z S = Surface Mount R = Tape&Reel Z = ROHS6 4 4 = positive No entry = negative Asia-Pacific Headquarters Tel: +86.021.54279977*808 World Wide Headquarters Lineage Power Corporation 601 Shiloh Road, Plano, TX 75074, USA +1-888-LINEAGE(546-3243) (Outside U.S.A.: +1-972-244-WATT(9288)) www.lineagepower.com e-mail: [email protected] Europe, Middle-East and Africa Headquarters Tel: +49.89.878067-280 India Headquarters Tel: +91.80.28411633 Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. Lineage Power DC-DC products are protected under various patents. Information on these patents is available at www.lineagepower.com/patents. © 2011 Lineage Power Corporation, (Plano, Texas) All International Rights Reserved. LINEAGE POWER 21 Document No: DS10-0017 ver. 1.2 PDF name: APXW003A0X_ds.pdf