Vicor DC048B150T020TP 48 v input dc-dc converter module Datasheet

48 V Input DC-DC Converter Modules
Features
• DC input range: 36 – 75 V
• Efficiency: Up to 93%
• Highly efficient:
ZCS/ZVS switching
• DC output: 1 – 48 V
• Fast dynamic response
• Maximum operating temp:
100°C, full load
• Low profile:
0.37 in. (9.5 mm)
• Isolated output
• RoHS Compliant
3
• Low noise: Sine Amplitude ConverterTM • Power density up to 145 W/in
(SACTM) technology
• Agency approvals
Size:
2.19 x 1.91 x 0.37 in
55,7 x 48,6 x 9,5 mm
Applications
•
•
•
•
•
•
•
Product Overview
Communications
Distributed power
ATE
Defense
Aerospace
Medical
And other applications requiring
high efficiency
VI Brick DC-DC converters use advanced Sine Amplitude ConverterTM (SACTM)
technology, thermally enhanced packaging technologies, and advanced CIM
processes to provide high power density and efficiency, superior transient
response, and improved thermal management. The high speed 3.5 MHz, zero
current switching–zero voltage switching (ZCS–ZVS) design enables efficient and
low noise operation throughout the operating range.
Product Selection: 36 – 75 V DC Input Range
Output Voltage
1.0 Vdc
1.5 Vdc
1.8 Vdc
2.5 Vdc
3.0 Vdc
3.3 Vdc
5 Vdc
10 Vdc
12 Vdc
15 vdc
24 Vdc
28 Vdc
48 Vdc
Output Power (W)
100
120
144
175
180
165
180
180
220
200
220
190
220
Current (A)
100
80
80
70
60
50
36
18
18.33
13.33
9.17
6.79
4.58
Product Grade Temperatures (°C)
Grade
Operating
Storage
T =
M =
–40 to +100
–55 to +100
–40 to +125
–65 to +125
VI Brick / 48V Input DC-DC Converter Modules
Efficiency (%)
85
87
89
90
91
91
91
92
92
92
92
92
93
DC048B
DC048B
DC048B
DC048B
DC048B
DC048B
DC048B
DC048B
DC048B
DC048B
DC048B
DC048B
DC048B
010
015
018
025
030
033
050
100
120
150
240
280
480
Part Numbering
010
012
014
017
018
016
018
018
022
020
022
019
022
Baseplate
Pin Style
F = Slotted flange
T = Longitudinal heat sink[a]
P = Through hole
[a] Contact
factory
vicorpower.com
Rev. 1.0
Page 1 of 21
MODULE FAMILY ELECTRICAL CHARACTERISTICS
Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature,
unless otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate.
Absolute Maximum Ratings
Parameter
Rating
Unit
+In to –In voltage
-1.0 to +85
Vdc
PC to –In voltage
-0.3 to +6.0
Vdc
1.0 V
-0.5 to 4.0
Vdc
1.5 V
-0.5 to 4.0
Vdc
1.8 V
-0.5 to 4.0
Vdc
2.5 V
-0.5 to 6.0
Vdc
3.0 V
-0.5 to 6.0
Vdc
Notes
+Out to -Out
3.3 V
-0.5 to 12.0
Vdc
5V
-0.5 to 12.0
Vdc
10 V
-0.5 to 30.0
Vdc
12 V
-0.5 to 30.0
Vdc
15 V
-0.5 to 25
Vdc
24 V
-0.5 to 50.0
Vdc
28 V
-0.5 to 48.0
Vdc
48 V
-0.5 to 60.0
Vdc
2,250
Vdc
Test voltage
2,250
Vdc
Test voltage
707
Vdc
Test voltage
Isolation voltage
In to out
In to base
Out to base
Operating Temperature
-55 to +100
°C
M-Grade
Storage Temperature
-65 to +125
°C
M-Grade
Pin soldering temperature
Mounting torque
500 (260)
°F (°C)
<5 sec; wave solder
750 (390)
°F (°C)
<7 sec; hand solder
5 (0.57)
in-lbs (N-m)
6 each
Note: Stresses in excess of the maximum ratings can cause permanent damage to the device. Operation of the device is not implied at these or any other conditions
in excess of those given in the specification. Exposure to absolute maximum ratings can adversely affect device reliability.
Input Specifications
Parameter
Operating input voltage
Min
Typ
Max
Unit
36
48
75
Vdc
85
Vdc
33.8
35.3
Vdc
Input surge withstand
Undervoltage turn-on
Undervoltage turn-off
30.4
31.8
Vdc
Overvoltage turn-on
75.7
77.3
Vdc
Overvoltage turn-off
78.8
Recommended external
input capacitance
100
VI Brick / 48V Input DC-DC Converter Modules
81.0
Notes
Vdc
µF
vicorpower.com
See Figure 19
Rev. 1.0
Page 2 of 21
MODULE FAMILY ELECTRICAL CHARACTERISTICS (CONT.)
Output Specifications
[a]
Parameter
Min
Typ
Max
Unit
Output voltage setpoint
2%
Line regulation
±0.5
±1
%
Temperature regulation
±0.03
.05
% / °C
[a]
Vout nom.
Notes
Nominal input; full load; 25°C
Low line to high line; full load, deviation from setpoint
Over operating temperature range
For important information relative to applications where the converter modules are subject to continuous dynamic loading, contact Vicor applications engineering at 800-927-9474.
Control Specifications
Parameter
Min
Typ
Max
Unit
Notes
DC voltage
4.8
5.0
5.2
Vdc
Referenced to –In
Module disable voltage
2.3
Vdc
Referenced to –In
2.6
Vdc
Referenced to –In
1.90
mA
Primary Control (PC)
2.4
Module enable voltage
2.5
Disable hysteresis
100
Current limit
1.75
Disable delay time
mV
1
µs
Thermal Resistance and Capacity
Parameter
Min
Typ
Max
Unit
Baseplate to sink; flat, greased surface
0.20
°C/Watt
Baseplate to sink; thermal pad
0.18
°C/Watt
Baseplate to ambient
6.5
°C/Watt
Baseplate to ambient; 1000 LFM
2.0
°C/Watt
Thermal capacity
47.7
Watt-sec/°C
vicorpower.com
Rev. 1.0
Thermal Impedance (°C/W)
8
7
6
5
4
3
2
1
0
0
200
400
600
800
1000
Air Velocity (LFM)
Figure 1 – Thermal impedance vs. airflow
VI Brick / 48V Input DC-DC Converter Modules
Page 3 of 21
MODULE FAMILY ELECTRICAL CHARACTERISTICS (CONT.)
General Specifications
Parameter
Isolation voltage
Unit
Notes
In to out
Min
2,250
Typ
Vdc
Test voltage, complies with basic insulation requirements
In to base
2,250
Vdc
Test voltage, complies with basic insulation requirements
707
Vdc
Test voltage, complies with operational insulation requirements
10
megohms
2.19
ounces
Out to base
Isolation resistance (in to out)
Weight
Thermal protection
Agency approvals
125
130
Max
62.14
grams
135
°C
Junction temperature, with automatic recovery
UL60950-1, CSA0950-1, EN60950-1, IEC60950-1.
With appropriate fuse in series with the +Input
cTÜVus, CE
Note: Specifications are subject to change without notice.
VI Brick / 48V Input DC-DC Converter Modules
vicorpower.com
Rev. 1.0
Page 4 of 21
1.0 Vout, 100 W OPERATING SPECIFICATIONS - (e.g. DC048B010T010FP)
Parameter
Efficiency
Ripple and noise
Output OVP setpoint
Dissipation, standby
Load regulation
Output capacitance
Load current
Current limit (peak)
Short circuit current (avg)
Min
Typ
82
85
100
1.17
5.5
±0.6
0
108
0
115
1.0
Max
Unit
Notes
138
1.24
7.6
±1.5
108,000
100
130
50
%
mV
Volts
Watts
%
µF
Amps
Amps
Amps
Nominal input; full load; 25°C
p-p; Nominal input; full load; 20 MHz bandwith
25°C; recycle input voltage to restart (1 minute off)
No load
No load to full load; nominal input, deviation from setpoint
External
Shut down, may require PC enable to initiate restart
Shut down, may require PC enable to initiate restart
Efficiency vs. Output Current
90
Efficiency (%)
85
80
Vin
36 V
48 V
75 V
75
70
65
60
10
20
30
40
50
60
70
80
90
100
Output Current (A)
Figure 2-4 – Transient response 100 – 50%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 2-1 – Efficiency vs. load
Power Dissipation vs. Output Current
Power Dissipation (W)
25
20
15
Vin
36 V
48 V
75 V
10
5
0
10
20
30
40
50
60
70
80
90
100
Output Current (A)
Figure 2-5 – Transient response 50 – 100%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 2-2 – Power dissipation vs. load
Ripple vs. Output Current
Output Ripple (mVpk-pk)
120
100
80
Vin
NL
60
40
20
0
0
20
40
60
80
100
Output Current (A)
Figure 2-3 – Output ripple vs. load with no external bypass capacitance
VI Brick / 48V Input DC-DC Converter Modules
Figure 2-6 – Output voltage ripple at nominal line and full load with no
external bypass capacitance.
vicorpower.com
Rev. 1.0
Page 5 of 21
1.5 Vout, 120 W OPERATING SPECIFICATIONS - (e.g. DC048B015T012FP)
Parameter
Efficiency
Ripple and noise
Output OVP setpoint
Dissipation, standby
Load regulation
Output capacitance
Load current
Current limit (peak)
Short circuit current (avg)
Min
Typ
83
87
100
1.75
5.5
±0.6
0
86.4
0
92
1.0
Max
Unit
Notes
125
1.86
7.6
±1.5
48,000
80
104
40
%
mV
Volts
Watts
%
µF
Amps
Amps
Amps
Nominal input; full load; 25°C
p-p; Nominal input; full load; 20 MHz bandwith
25°C; recycle input voltage to restart (1 minute off)
No load
No load to full load; nominal input, deviation from setpoint
External
Shut down, may require PC enable to initiate restart
Shut down, may require PC enable to initiate restart
Efficiency vs. Output Current
95
90
Efficiency (%)
85
80
Vin
36 V
48 V
75 V
75
70
65
60
55
50
0
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Output Current (A)
Figure 3-4 – Transient response 100 – 50%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 3-1 – Efficiency vs. load
Power Dissipation vs. Output Current
Power Dissipation (W)
20
18
16
14
Vin
36 V
48 V
75 V
12
10
8
6
4
0
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Output Current (A)
Figure 3-5 – Transient response 50 – 100%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 3-2 – Power dissipation vs. load
Ripple vs. Output Current
Output Ripple (mVpk-pk)
90
80
70
60
50
Vin
NL
40
30
20
10
0
0
20
40
60
80
Output Current (A)
Figure 3-3 – Output ripple vs. load with no external bypass capacitance
VI Brick / 48V Input DC-DC Converter Modules
Figure 3-6 – Output voltage ripple at nominal line and full load with no
external bypass capacitance.
vicorpower.com
Rev. 1.0
Page 6 of 21
1.8 Vout, 144 W OPERATING SPECIFICATIONS - (e.g. DC048B018T014FP)
Parameter
Efficiency
Ripple and noise
Output OVP setpoint
Dissipation, standby
Load regulation
Output capacitance
Load current
Current limit (peak)
Short circuit current (avg)
Min
Typ
86
89
87
2.33
5.5
±0.6
0
86.4
0
92
1.0
Max
Unit
Notes
109
2.48
7.6
±1.5
27,000
80
104
40
%
mV
Volts
Watts
%
µF
Amps
Amps
Amps
Nominal input; full load; 25°C
p-p; Nominal input; full load; 20 MHz bandwith
25°C; recycle input voltage to restart (1 minute off)
No load
No load to full load; nominal input, deviation from setpoint
External
Shut down, may require PC enable to initiate restart
Shut down, may require PC enable to initiate restart
Efficiency vs. Output Current
95
Efficiency (%)
90
85
Vin
36 V
48 V
75 V
80
75
70
65
0
8
16
24
32
40
48
56
64
72
80
Output Current (A)
Figure 4-4 – Transient response 100 – 50%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 4-1 – Efficiency vs. load
Power Dissipation vs. Output Current
Power Dissipation (W)
20
18
16
14
Vin
36 V
48 V
75 V
12
10
8
6
4
0
8
16
24
32
40
48
56
64
72
80
Output Current (A)
Figure 4-5 – Transient response 50 – 100%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 4-2 – Power dissipation vs. load
Ripple vs. Output Current
Output Ripple (mVpk-pk)
100
90
80
70
60
Vin
NL
50
40
30
20
10
0
0
20
40
60
80
Output Current (A)
Figure 4-3 – Output ripple vs. load with no external bypass capacitance
VI Brick / 48V Input DC-DC Converter Modules
Figure 4-6 – Output voltage ripple at nominal line and full load with no
external bypass capacitance.
vicorpower.com
Rev. 1.0
Page 7 of 21
2.5 Vout, 175 W OPERATING SPECIFICATIONS - (e.g. DC048B025T017FP)
Parameter
Efficiency
Ripple and noise
Output OVP setpoint
Dissipation, standby
Load regulation
Output capacitance
Load current
Current limit (peak)
Short circuit current (avg)
Min
Typ
87
90
65
3.5
5.5
±0.6
0
75.6
0
80.5
1.0
Max
Unit
Notes
95
3.71
7.6
±1.5
12,000
70
91
35
%
mV
Volts
Watts
%
µF
Amps
Amps
Amps
Nominal input; full load; 25°C
p-p; Nominal input; full load; 20 MHz bandwith
25°C; recycle input voltage to restart (1 minute off)
No load
No load to full load; nominal input, deviation from setpoint
External
Shut down, may require PC enable to initiate restart
Shut down, may require PC enable to initiate restart
Efficiency vs. Output Current
95
Efficiency (%)
90
85
Vin
36 V
48 V
75 V
80
75
70
65
0
7
14
21
28
35
42
49
56
63
70
Output Current (A)
Figure 5-4 – Transient response 100 – 50%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 5-1 – Efficiency vs. load
Power Dissipation vs. Output Current
24
Power Dissipation (W)
22
20
18
16
Vin
36 V
48 V
75 V
14
12
10
8
6
4
0
7
14
21
28
35
42
49
56
63
70
Output Current (A)
Figure 5-5 – Transient response 50 – 100%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 5-2 – Power dissipation vs. load
Ripple vs. Output Current
Output Ripple (mVpk-pk)
90
80
70
60
50
Vin
NL
40
30
20
10
0
0
10
20
30
40
50
60
70
Output Current (A)
Figure 5-3 – Output ripple vs. load with no external bypass capacitance
VI Brick / 48V Input DC-DC Converter Modules
Figure 5-6 – Output voltage ripple at nominal line and full load with no
external bypass capacitance.
vicorpower.com
Rev. 1.0
Page 8 of 21
3.0 Vout, 180 W OPERATING SPECIFICATIONS - (e.g. DC048B030T018FP)
Parameter
Efficiency
Ripple and noise
Output OVP setpoint
Dissipation, standby
Load regulation
Output capacitance
Load current
Current limit (peak)
Short circuit current (avg)
Min
Typ
88
91
56
3.5
5.5
±0.6
0
64.8
0
69.0
1.0
Max
Unit
Notes
90
3.71
7.6
±1.5
12,000
60
78.0
30
%
mV
Volts
Watts
%
µF
Amps
Amps
Amps
Nominal input; full load; 25°C
p-p; Nominal input; full load; 20 MHz bandwith
25°C; recycle input voltage to restart (1 minute off)
No load
No load to full load; nominal input, deviation from setpoint
External
Shut down, may require PC enable to initiate restart
Shut down, may require PC enable to initiate restart
Efficiency vs. Output Current
95
Efficiency (%)
90
85
Vin
36 V
48 V
75 V
80
75
70
65
0
6
12
18
24
30
36
42
48
54
60
Output Current (A)
Figure 6-4 – Transient response 100 – 50%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 6-1 – Efficiency vs. load
Power Dissipation vs. Output Current
Power Dissipation (W)
20
18
16
14
Vin
36 V
48 V
75 V
12
10
8
6
4
0
6
12
18
24
30
36
42
48
54
60
Output Current (A)
Figure 6-5 – Transient response 50 – 100%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 6-2 – Power dissipation vs. load
Ripple vs. Output Current
Output Ripple (mVpk-pk)
80
70
60
50
Vin
NL
40
30
20
10
0
0
10
20
30
40
50
60
Output Current (A)
Figure 6-3 – Output ripple vs. load with no external bypass capacitance
VI Brick / 48V Input DC-DC Converter Modules
Figure 6-6 – Output voltage ripple at nominal line and full load with no
external bypass capacitance.
vicorpower.com
Rev. 1.0
Page 9 of 21
3.3 Vout, 165 W OPERATING SPECIFICATIONS - (e.g. DC048B033T016FP)
Parameter
Efficiency
Ripple and noise
Output OVP setpoint
Dissipation, standby
Load regulation
Output capacitance
Load current
Current limit (peak)
Short circuit current (avg)
Min
Typ
87
91
130
4.67
5.5
±0.6
0
54.0
0
57.5
1.0
Max
Unit
Notes
163
4.95
7.6
±1.5
6,700
50
65
25
%
mV
Volts
Watts
%
µF
Amps
Amps
Amps
Nominal input; full load; 25°C
p-p; Nominal input; full load; 20 MHz bandwith
25°C; recycle input voltage to restart (1 minute off)
No load
No load to full load; nominal input, deviation from setpoint
External
Shut down, may require PC enable to initiate restart
Shut down, may require PC enable to initiate restart
Efficiency vs. Output Current
95
Efficiency (%)
90
85
Vin
36 V
48 V
75 V
80
75
70
65
0
5
10
15
20
25
30
35
40
45
50
Output Current (A)
Figure 7-4 – Transient response 100 – 50%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 7-1 – Efficiency vs. load
Power Dissipation vs. Output Current
Power Dissipation (W)
22
20
18
16
Vin
36 V
48 V
75 V
14
12
10
8
6
4
0
5
10
15
20
25
30
35
40
45
50
Output Current (A)
Figure 7-5 – Transient response 50 – 100%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 7-2 – Power dissipation vs. load
Ripple vs. Output Current
Output Ripple (mVpk-pk)
140
120
100
80
Vin
NL
60
40
20
0
0
10
20
30
40
50
Output Current (A)
Figure 7-3 – Output ripple vs. load with no external bypass capacitance
VI Brick / 48V Input DC-DC Converter Modules
Figure 7-6 – Output voltage ripple at nominal line and full load with no
external bypass capacitance.
vicorpower.com
Rev. 1.0
Page 10 of 21
5.0 Vout, 180 W OPERATING SPECIFICATIONS - (e.g. DC048B050T018FP)
Parameter
Efficiency
Ripple and noise
Output OVP setpoint
Dissipation, standby
Load regulation
Output capacitance
Load current
Current limit (peak)
Short circuit current (avg)
Min
Typ
88
91
130
7.0
5.5
±0.6
0
38.88
0
41.4
1.0
Max
Unit
Notes
165
7.43
7.6
±1.5
3,000
36
46.8
18.0
%
mV
Volts
Watts
%
µF
Amps
Amps
Amps
Nominal input; full load; 25°C
p-p; Nominal input; full load; 20 MHz bandwith
25°C; recycle input voltage to restart (1 minute off)
No load
No load to full load; nominal input, deviation from setpoint
External
Shut down, may require PC enable to initiate restart
Shut down, may require PC enable to initiate restart
Efficiency vs. Output Current
95
Efficiency (%)
90
85
Vin
36 V
48 V
75 V
80
75
70
65
0
3.6
7.2
10.8 14.4
18
21.6 25.2 28.8 32.4
36
Output Current (A)
Figure 8-4 – Transient response 100 – 50%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 8-1 – Efficiency vs. load
Power Dissipation vs. Output Current
Power Dissipation (W)
22
20
18
16
Vin
36 V
48 V
75 V
14
12
10
8
6
4
0
3.6
7.2
10.8
14.4
18
21.6 25.2 28.8
32.4
36
Output Current (A)
Figure 8-5 – Transient response 50 – 100%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 8-2 – Power dissipation vs. load
Ripple vs. Output Current
Output Ripple (mVpk-pk)
160
140
120
100
Vin
NL
80
60
40
20
0
0
10
20
30
40
Output Current (A)
Figure 8-3 – Output ripple vs. load with no external bypass capacitance
VI Brick / 48V Input DC-DC Converter Modules
Figure 8-6 – Output voltage ripple at nominal line and full load with no
external bypass capacitance.
vicorpower.com
Rev. 1.0
Page 11 of 21
10 Vout, 180 W OPERATING SPECIFICATIONS - (e.g. DC048B100T018FP)
Parameter
Efficiency
Ripple and noise
Output OVP setpoint
Dissipation, standby
Load regulation
Output capacitance
Load current
Current limit (peak)
Short circuit current (avg)
Min
Typ
89
92
80
14.0
5.5
±0.6
0
19.44
0
20.7
1.0
Max
Unit
Notes
125
14.85
7.6
±1.5
750
18
23.4
9.0
%
mV
Volts
Watts
%
µF
Amps
Amps
Amps
Nominal input; full load; 25°C
p-p; Nominal input; full load; 20 MHz bandwith
25°C; recycle input voltage to restart (1 minute off)
No load
No load to full load; nominal input, deviation from setpoint
External
Shut down, may require PC enable to initiate restart
Shut down, may require PC enable to initiate restart
Efficiency vs. Output Current
95
Efficiency (%)
90
85
Vin
36 V
48 V
75 V
80
75
70
65
0
2
4
6
8
10
12
14
16
18
Output Current (A)
Figure 9-4 – Transient response 100 – 50%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 9-1 – Efficiency vs. load
Power Dissipation vs. Output Current
Power Dissipation (W)
20
18
16
14
Vin
36 V
48 V
75 V
12
10
8
6
4
0
2
4
6
8
10
12
14
16
18
20
Output Current (A)
Figure 9-5 – Transient response 50 – 100%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 9-2 – Power dissipation vs. load
Ripple vs. Output Current
Output Ripple (mVpk-pk)
140
120
100
80
Vin
NL
60
40
20
0
0
5
10
15
20
Output Current (A)
Figure 9-3 – Output ripple vs. load with no external bypass capacitance
VI Brick / 48V Input DC-DC Converter Modules
Figure 9-6 – Output voltage ripple at nominal line and full load with no
external bypass capacitance.
vicorpower.com
Rev. 1.0
Page 12 of 21
12 Vout, 220 W OPERATING SPECIFICATIONS - (e.g. DC048B120T022FP)
Parameter
Efficiency
Ripple and noise
Output OVP setpoint
Dissipation, standby
Load regulation
Output capacitance
Load current
Current limit (peak)
Short circuit current (avg)
Min
Typ
87
92
160
14.0
5.5
±0.6
0
19.80
0
21.08
1.0
Max
Unit
Notes
200
14.85
7.6
±1.5
750
18.33
23.83
9.17
%
mV
Volts
Watts
%
µF
Amps
Amps
Amps
Nominal input; full load; 25°C
p-p; Nominal input; full load; 20 MHz bandwith
25°C; recycle input voltage to restart (1 minute off)
No load
No load to full load; nominal input, deviation from setpoint
External
Shut down, may require PC enable to initiate restart
Shut down, may require PC enable to initiate restart
Efficiency vs. Output Current
95
Efficiency (%)
90
85
Vin
36 V
48 V
75 V
80
75
70
65
0
1.83 3.66 5.49 7.32 9.15 10.98 12.81 14.64 16.47 18.3
Output Current (A)
Figure 10-4 – Transient response 100 – 50%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 10-1 – Efficiency vs. load
Power Dissipation vs. Output Current
24
Power Dissipation (W)
22
20
18
16
Vin
36 V
48 V
75 V
14
12
10
8
6
4
0
5
10
15
20
Output Current (A)
Figure 10-5 – Transient response 50 – 100%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 10-2 – Power dissipation vs. load
Ripple vs. Output Current
Output Ripple (mVpk-pk)
200
180
160
140
120
Vin
NL
100
80
60
40
20
0
0
5
10
15
20
Output Current (A)
Figure 10-3 – Output ripple vs. load with no external bypass capacitance
VI Brick / 48V Input DC-DC Converter Modules
Figure 10-6 – Output voltage ripple at nominal line and full load with no
external bypass capacitance.
vicorpower.com
Rev. 1.0
Page 13 of 21
15 Vout, 200 W OPERATING SPECIFICATIONS - (e.g. DC048B150T020FP)
Parameter
Efficiency
Ripple and noise
Output OVP setpoint
Dissipation, standby
Load regulation
Output capacitance
Load current
Current limit (peak)
Short circuit current (avg)
Min
Typ
89
92
115
18.67
5.5
±0.6
0
14.40
0
15.33
1.0
Max
Unit
Notes
144
19.8
7.6
±1.5
423
13.33
17.33
6.67
%
mV
Volts
Watts
%
µF
Amps
Amps
Amps
Nominal input; full load; 25°C
p-p; Nominal input; full load; 20 MHz bandwith
25°C; recycle input voltage to restart (1 minute off)
No load
No load to full load; nominal input, deviation from setpoint
External
Shut down, may require PC enable to initiate restart
Shut down, may require PC enable to initiate restart
Efficiency vs. Output Current
95
Efficiency (%)
90
85
Vin
36 V
48 V
75 V
80
75
70
65
0
1.3
2.6
3.9
5.2
6.5
7.8
9.1
10.4
11.7
13
Output Current (A)
Figure 11-4 – Transient response 100 – 50%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 11-1 – Efficiency vs. load
Power Dissipation vs. Output Current
Power Dissipation (W)
20
18
16
14
Vin
36 V
48 V
75 V
12
10
8
6
4
0
1.33 2.66 3.99 5.32 6.65 7.98 9.31 10.64 11.97 13.3
Output Current (A)
Figure 11-5 – Transient response 50 – 100%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 11-2 – Power dissipation vs. load
Ripple vs. Output Current
Output Ripple (mVpk-pk)
140
120
100
80
Vin
NL
60
40
20
0
0
5
10
15
Output Current (A)
Figure 11-3 – Output ripple vs. load with no external bypass capacitance
VI Brick / 48V Input DC-DC Converter Modules
Figure 11-6 – Output voltage ripple at nominal line and full load with no
external bypass capacitance.
vicorpower.com
Rev. 1.0
Page 14 of 21
24 Vout, 220 W OPERATING SPECIFICATIONS - (e.g. DC048B240T022FP)
Parameter
Efficiency
Ripple and noise
Output OVP setpoint
Dissipation, standby
Load regulation
Output capacitance
Load current
Current limit (peak)
Short circuit current (avg)
Min
Typ
87
92
108
28.0
5.5
±0.6
0
9.90
0
10.55
1.0
Max
Unit
Notes
135
29.7
7.6
±1.5
188
9.17
11.92
4.59
%
mV
Volts
Watts
%
µF
Amps
Amps
Amps
Nominal input; full load; 25°C
p-p; Nominal input; full load; 20 MHz bandwith
25°C; recycle input voltage to restart (1 minute off)
No load
No load to full load; nominal input, deviation from setpoint
External
Shut down, may require PC enable to initiate restart
Shut down, may require PC enable to initiate restart
Efficiency vs. Output Current
95
Efficiency (%)
90
85
Vin
36 V
48 V
75 V
80
75
70
65
0
0.91 1.82 2.73 3.64 4.55 5.46 6.37 7.28 8.19
9.1
Output Current (A)
Figure 12-4 – Transient response 100 – 50%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 12-1 – Efficiency vs. load
Power Dissipation vs. Output Current
24
Power Dissipation (W)
22
20
18
16
Vin
36 V
48 V
75 V
14
12
10
8
6
4
0
2
4
6
8
10
Output Current (A)
Figure 12-5 – Transient response 50 – 100%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 12-2 – Power dissipation vs. load
Ripple vs. Output Current
Output Ripple (mVpk-pk)
120
100
80
Vin
NL
60
40
20
0
0
2
4
6
8
10
Output Current (A)
Figure 12-3 – Output ripple vs. load with no external bypass capacitance
VI Brick / 48V Input DC-DC Converter Modules
Figure 12-6 – Output voltage ripple at nominal line and full load with no
external bypass capacitance.
vicorpower.com
Rev. 1.0
Page 15 of 21
28 Vout, 190 W OPERATING SPECIFICATIONS - (e.g. DC048B280T019FP)
Parameter
Efficiency
Ripple and noise
Output OVP setpoint
Dissipation, standby
Load regulation
Output capacitance
Load current
Current limit (peak)
Short circuit current (avg)
Min
Typ
89
92
130
37.33
5.5
±0.6
0
7.33
0
7.81
10
Max
Unit
Notes
163
39.6
7.6
±1.5
106
6.79
8.83
3.40
%
mV
Volts
Watts
%
µF
Amps
Amps
Amps
Nominal input; full load; 25°C
p-p; Nominal input; full load; 20 MHz bandwith
25°C; recycle input voltage to restart (1 minute off)
No load
No load to full load; nominal input, deviation from setpoint
External
Shut down, may require PC enable to initiate restart
Shut down, may require PC enable to initiate restart
Efficiency vs. Output Current
95
Efficiency (%)
90
85
Vin
36 V
48 V
75 V
80
75
70
65
0
0.67 1.34 2.01 2.68 3.35 4.02 4.69 5.36 6.03 6.7
Output Current (A)
Figure 13-4 – Transient response 100 – 50%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 13-1 – Efficiency vs. load
Power Dissipation vs. Output Current
Power Dissipation (W)
20
18
16
14
Vin
36 V
48 V
75 V
12
10
8
6
4
0
0.67 1.34 2.01 2.68 3.35 4.02 4.69 5.36 6.03
6.7
Output Current (A)
Figure 13-5 – Transient response 50 – 100%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 13-2 – Power dissipation vs. load
Ripple vs. Output Current
Output Ripple (mVpk-pk)
120
100
80
Vin
NL
60
40
20
0
0
2
4
6
8
Output Current (A)
Figure 13-3 – Output ripple vs. load with no external bypass capacitance
VI Brick / 48V Input DC-DC Converter Modules
Figure 13-6 – Output voltage ripple at nominal line and full load with no
external bypass capacitance.
vicorpower.com
Rev. 1.0
Page 16 of 21
48 Vout, 220 W OPERATING SPECIFICATIONS - (e.g. DC048B480T022FP)
Parameter
Efficiency
Ripple and noise
Output OVP setpoint
Dissipation, standby
Load regulation
Output capacitance
Load current
Current limit (peak)
Short circuit current (avg)
Min
Typ
90
93
160
56.0
5.5
±0.6
0
4.95
0
5.27
1.0
Max
Unit
Notes
200
59.4
7.6
±1.5
47
4.58
5.95
2.29
%
mV
Volts
Watts
%
µF
Amps
Amps
Amps
Nominal input; full load; 25°C
p-p; Nominal input; full load; 20 MHz bandwith
25°C; recycle input voltage to restart (1 minute off)
No load
No load to full load; nominal input, deviation from setpoint
External
Shut down, may require PC enable to initiate restart
Shut down, may require PC enable to initiate restart
Efficiency vs. Output Current
95
Efficiency (%)
90
85
Vin
36 V
48 V
75 V
80
75
70
65
0
0.45
0.9 1.35 1.8 2.25 2.7 3.15 3.6 4.05 4.5 4.95
Output Current (A)
Figure 14-4 – Transient response 100 – 50%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 14-1 – Efficiency vs. load
Power Dissipation vs. Output Current
Power Dissipation (W)
20
18
16
14
Vin
36 V
48 V
75 V
12
10
8
6
4
0
0.45
0.9 1.35 1.8 2.25
2.7 3.15 3.6 4.05 4.5 4.95
Output Current (A)
Figure 14-5 – Transient response 50 – 100%, 3 x 4.7 µF ceramic bypass
capacitance
Figure 14-2 – Power dissipation vs. load
Ripple vs. Output Current
Output Ripple (mVpk-pk)
160
140
120
100
Vin
NL
80
60
40
20
0
0
1
2
3
4
5
Output Current (A)
Figure 14-3 – Output ripple vs. load with no external bypass capacitance
VI Brick / 48V Input DC-DC Converter Modules
Figure 14-6 – Output voltage ripple at nominal line and full load with no
external bypass capacitance.
vicorpower.com
Rev. 1.0
Page 17 of 21
PIN / CONTROL FUNCTIONS
+In / -In DC Voltage Ports
The maximum input voltage should not be exceeded. The modules have internal over / undervoltage lockout functions that
prevent operation outside of the specified input range. They will
turn on when the input voltage rises above its undervoltage
lockout. If the input voltage exceeds the overvoltage lockout,
the module will shut down until the overvoltage fault clears. PC
will toggle indicating an out of bounds condition.
PC – Primary Control
The output voltage is enabled when the PC pin is open circuit
(floating). To disable the module’s output voltage, the PC pin is
pulled low (referenced to –IN). Open collector optocouplers,
transistors, or relays can be used to control the PC pin. During
an abnormal condition the PC pin will pulse (Figure 17) as the
module initiates a restart cycle. This will continue until the
abnormal condition is rectified. The PC pin should not be used as
an auxiliary voltage supply, nor should it be switched at a rate
greater than 1 Hz.
Figure 17 — PC module alarm logic
Figure 18 — Pin configuration (as viewed from pin side)
Figure 15 — Nominal line full load, turn on delay, Vin vs. Vout
Disable
Figure 16 — Module enable/disable.
VI Brick / 48V Input DC-DC Converter Modules
vicorpower.com
Rev. 1.0
Page 18 of 21
PIN / CONTROL FUNCTIONS (CONT.)
Scope
Probe
Jack
100 µF
Electrolytic
Capacitor
+
4.7 µF
Ceramic
+
To Vsource
—
—
L
O
A
D
For agency approvals and fusing conditions, click on the link below:
http://www.vicorpower.com/technical_library/technical_documentation/quality_and_certification/safety_approvals/
Figure 19 — Test set-up diagram for input and output ripple.
VI Brick / 48V Input DC-DC Converter Modules
vicorpower.com
Rev. 1.0
Page 19 of 21
MECHANICAL DRAWINGS
Baseplate – Slotted Flange
Heat Sink (Longitudinal)
Note:
RoHS COMPLIANT PER CST-001 LATEST REVISION
Figure 20 — Module outline
Recommended PCB Pattern
(Component side shown)
Note:
RoHS COMPLIANT PER CST-001 LATEST REVISION
Figure 21 — PCB mounting specifications
VI Brick / 48V Input DC-DC Converter Modules
vicorpower.com
Rev. 1.0
Page 20 of 21
Warranty
Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in
normal use and service. This warranty does not extend to products subjected to misuse, accident, or improper application
or maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original
purchaser only.
EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING,
BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty,
the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products
returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning
the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this
warranty.
Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is
assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve
reliability, function, or design. Vicor does not assume any liability arising out of the application or use of any product or
circuit; neither does it convey any license under its patent rights nor the rights of others. Vicor general policy does not
recommend the use of its components in life support applications wherein a failure or malfunction may directly threaten
life or injury. Per Vicor Terms and Conditions of Sale, the user of Vicor components in life support applications assumes
all risks of such use and indemnifies Vicor against all damages.
Vicor’s comprehensive line of power solutions includes high density AC-DC and
DC-DC modules and accessory components, fully configurable AC-DC and DC-DC
power supplies, and complete custom power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for
its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or
malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available
upon request.
Specifications are subject to change without notice.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent
applications) relating to the products described in this data sheet. Interested parties should contact Vicor's
Intellectual Property Department.
The products described on this data sheet are protected by the following U.S. Patents Numbers:
5,945,130; 6,403,009; 6,710,257; 6,788,033; 6,940,013; 6,969,909; 7,038,917; 7,154,250; 7,166,898;
7,187,263; 7,202,646; D496,906; D506,438; D509,472; 6,911,848; 6,930,893; 6,934,166; 7,145,186;
D505,114; and for use under 6,975,098 and 6,984,965
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
VI Brick / 48V Input DC-DC Converter Modules
vicorpower.com
Rev. 1.0
3/08