48Vdc Input, 5Vdc@30A Output Quarter-brick DC-DC Converter AGQ150-48S05 Description The AGQ150-48S05 is a single output DC/DC converter with standard quarter-brick outline and pin configuration. It delivers up to 30A output current with 5V output voltage. Above 92.7% efficiency and excellent thermal performance make it an ideal choice to supply power in telecom and datacom. It can work under -40°C ~ +85°C. Operational Features Delivering up to 30A output current Ultra-high efficiency 92.7% typ. at full load Wide input range: 36V ~ 75V Excellent thermal performance No minimum load requirement Fixed frequency operation RoHS 6 compliant Control Features Remote control function Remote output sense Trim function: -20% ~ +10% Protection Features Mechanical Features Industry standard quarter-brick pin-out outline Open frame or baseplate optional Pin length option: 3.8mm, 4.8mm, 5.8mm Safety & EMC Meets safety standards UL 60950-1, CSA-C22.2 NO. 60950-1, IEC/EN 60950-1 and GB4943 Approved by UL and TUV Meets 2006/95/EEC and 93/68/EEC directives which facilitates CE marking in user’s end product Meets conducted emission's requirements of EN55022 Class A with external filter Input under voltage lockout Output over current protection Output over voltage protection Over temperature protection Document NO. 31020960 January 16, 2009 Rev 1.1 2/13 AGQ150-48S05 DC-DC Converter Electrical Characteristics Full operating ambient temperature range is -40°C to +85°C. Specifications are subject to change without notice. Parameter Min. Typ. Max. Unit Notes & Conditions Absolute max. ratings Input Voltage Non-operating 100 V 100ms Operating 80 V Continuous Operating temperature -40 85 °C Storage temperature -55 125 °C Voltage at remote ON/OFF input pin -0.7 12 V Input characteristics Operating input voltage range Input under-voltage lockout 36 48 75 V Turn-on voltage threshold 31 34 36 V Turn-off voltage threshold 30 33 35 V Lockout voltage hysteresis 1 3 V 5 A Max. input current 36Vin, full load No-load input current 0.07 0.1 A Standby Input current 0.01 0.1 A 1 A2s 20 mA Through 12μH inductor, Figure 4 dB 120Hz A Fast blow external fuse recommended; Figure 11 Inrush current transient rating Input reflected ripple current 17 Input voltage ripple rejection 40 70 Recommended input fuse 15 Remote OFF Input filter component values (C\L) 5.4\2.2 μF\μH Internal values Recommended external input capacitance 100 μF Low ESR capacitor recommended; Figure 11 48Vin, full load Output characteristics Output voltage set point (standard option) 5.00 5.05 V Output voltage line regulation 1 5 mV Output voltage load regulation 0.5 10 mV 0.02 %/°C Output voltage temperature regulation 4.95 http://www.emersonnetworkpower.com.cn 3/13 AGQ150-48S05 DC-DC Converter Parameter Min. Total output voltage range 4.90 Output voltage ripple and noise Typ. Max. Unit 5.00 5.10 V 67 100 mVpp Notes & Conditions 20MHz bandwidth; Figure 3 Operating output current range 0 30 A Output DC current-limit inception 33 42 A Hiccup: auto-restart when over-current condition is removed Output capacitance 470 10000 μF High frequency and low ESR are recommended 470 Dynamic characteristics Dynamic response Turn-on transient 25% ~ 50% ~ 25% Io,max, 0.1A/μs 34 mV Figure 5 Settling time 10 μs Recovery to within 1% Vo,nom 25% ~ 50% ~ 25% Io,max, 1A/μs 145 mV Figure 6 Settling time 40 μs Recovery to within 1% Vo,nom 0% ~ 50% ~ 0% Io,max, 0.1A/μs 97 mV 10% ~ 100% ~ 10% Io,max, 0.1A/μs 90 mV Rise time 30 ms Full load, Figures 7 & 9 Turn-on delay time 10 ms Output voltage overshoot 5 %Vo Efficiency 100% load 92.7 % Figure 1 50% load 93.0 % Figure 1 Electrical Characteristics (Continued) Parameter Min. Typ. Max. Unit Notes & Conditions Isolation characteristics Isolation voltage (conditions: 1mA for 60s, slew rate of 1500V/10s) 2250 V Basic insulation, pollution degree 2, pollution degree 2, input to output http://www.emersonnetworkpower.com.cn 4/13 AGQ150-48S05 DC-DC Converter Parameter Min. Typ. Max. Unit Notes & Conditions Feature characteristics Switching frequency Remote ON/OFF control (positive logic ) Remote ON/OFF control (negative logic) 310 kHz Off-state voltage -0.7 1.2 V On-state voltage 3.5 12 V Off-state voltage 3.5 12 V On-state voltage -0.7 1.2 V 4 5.5 V 0.5 V Output voltage trim range Regulation stage and Isolation stage See Figure 12 Output voltage remote sense range See Trim Characteristics of Application Note Output over-voltage protection 120 140 %Vo,nom Over-temperature shutdown 110 135 °C Over-temperature hysteresis 5 Hiccup: auto-restart when over-voltage condition is removed Auto recovery; Test point: see Figure 18 °C Reliability characteristics Calculated MTBF (telcordia) 2 106h Telcordia SR-332-2006; 80% load, 300LFM, 40°C Ta Qualification Testing Parameter Halt test Vibration Unit (pcs) Test condition 4~5 Ta,min-10°C to Ta,max+10°C, 5°C step, Vin=min to max, 0 ~ 105% load 3 Frequency range: 5Hz ~ 20Hz, 20Hz ~ 200Hz, A.S.D: 1.0m2/s3, -3db/oct, axes of vibration: X/Y/Z Time: 30min/axis Mechanical shock 3 30g, 6ms, 3axes, 6directions, 3time/direction Thermal shock 3 -40°C to 100°C, unit temperature 20cycles Thermal cycling 3 -40°C to 55°C, temperature change rate: 1°C/min, cycles: 2cycles Humidity 3 40°C, 95%RH, 48h Solder ability 15 IPC J-STD-002C-2007 http://www.emersonnetworkpower.com.cn 5/13 AGQ150-48S05 DC-DC Converter Characteristic Curves 95 Effiency (%) 90 85 Vin=36V 80 Vin=48V Vin=75V 75 3 6 9 12 15 18 21 24 27 30 Output current (A) Figure 1 Efficiency vs. output current, Ta=25°C, Vo=5V 30 27 Output current Io (A) 24 21 18 15 12 9 6 3 0 25 40 55 70 85 Temperature: Ta ( ℃ ) 400LFM (2m/s) 300LFM (1.5m/s) 100LFM (0.5m/s) 0LFM (0m/s) 200LFM (1m/s) Figure 2 Output power derating, 48Vin, air flowing across the converter from pin 1 to pin 3 http://www.emersonnetworkpower.com.cn 6/13 AGQ150-48S05 DC-DC Converter Figure 3 Output ripple & noise (2μs/div, 20mV/div), see Figure 15 for test configuration Figure 4 Input reflected ripple current (2μs/div, 5mA/div), see Figure 15 for test configuration Figure 5 Dynamic response for 25% load step (25% ~ 50% ~ 25%) and 0.1A/μs slew rate, (2ms/div), see Figure 11 for test configuration; CH1-output voltage (100mV/div); CH2-output current (10A/div) Figure 6 Dynamic response for 25% load step (50% ~ 75% ~ 50%) and 1A/μs slew rate, (2ms/div), see Figure 11 for test configuration; CH1-output voltage 50mV/div); CH2-output current (10A/div) Figure 7 Output voltage startup by power on, (5ms/div), see Figure 11 for test configuration; CH1-input voltage (20V/div); CH2-output voltage (2V/div) Figure 8 Output voltage shut down by power off, (2ms/div), see Figure 11 for test configuration; CH1-input voltage (20V/div); CH2-output voltage (2V/div) http://www.emersonnetworkpower.com.cn 7/13 AGQ150-48S05 DC-DC Converter Figure 9 Output voltage startup by remote ON, (2ms/div), see Figure 11 for test configuration; CH1-remote ON (5V/div); CH2-output voltage (2V/div) Figure 10 Output voltage shutdown by remote OFF, (1ms/div), see Figure 11 for test configuration; CH1-remote OFF voltage (5V/div); CH2-output voltage (2V/div) http://www.emersonnetworkpower.com.cn 8/13 AGQ150-48S05 DC-DC Converter Application Note Typical Application AGQ150 EMI Filter Fuse In+ Out+ Vdc C1 C2 Vin+ Vo+ S+ CNT Trim Vin- Vo- C3 C4 Load SIn- Out- Figure 11 Typical application C1: 100μF/100V electrolytic capacitor, P/N: UVZ2A101MPD (Nichicon) or equivalent caps C2: 1μF/100V X7R ceramic capacitor C3: 1μF/25V X7R ceramic capacitor C4: 470μF/25V electrolytic capacitor, P/N: UPM1E471MPD (Nichicon) or equivalent caps External fast blow fuse with a rating of 15A should be used in the application. If the load is far from the unit, connect S+ and S- to the terminal of the load respectively to compensate the voltage drop on the transmission line. Remote ON/OFF Either positive or negative remote ON/OFF logic is available in AGQ150-48S05. The following figure is the detailed internal circuit and reference in AGQ150-48S05. 12V Remote ON/OFF 15k 12V 19.7k PWM controller Remote ON/OFF +Vin 15k 85.6k PWM controller UVLO 4.7k 6.8k Negative logic Positive logic Figure 12 Remote ON/OFF internal diagram http://www.emersonnetworkpower.com.cn 9/13 AGQ150-48S05 DC-DC Converter Trim Characteristics Connecting an external resistor between Trim pin and Vo- pin will decrease the output voltage. While connecting it between Trim and Vo+ will increase the output voltage. The following equations determine the external resistance to obtain the trimmed output voltage. 510 − 10.2(kΩ) Δ 5.1 × Vnom × (100 + Δ ) 510 = − − 10.2(kΩ) 1.225 × Δ Δ Rtrim − down = Rtrim −up △=(Vo-Vnom)×100/Vnom Vnom : Nominal output voltage For example, to get 5.5V output, the trimming resistor is 5.1 × 5 × (100 + (5.5 − 5) × 100 / 5) 510 Rtrim −up = − − 10.2 = 167.8(kΩ) 1.225 × (5.5 − 5) × 100 / 5 (5.5 − 5) × 100 / 5 The output voltage can also be trimmed by potential applied at the Trim pin. Vo = 2.041Vtrim + 2.5 Where V trim is the potential applied at the Trim pin, and V o is the desired output voltage. When trimming up, the output current should be decreased accordingly so as not to exceed the maximum output power. Vo+ Vo+ S+ S+ Load Load Trim Rtrim_up Trim Rtrim_down Cout Cout S- S- Vo- Vo- Figure 13 Trim up Figure 14 Trim down http://www.emersonnetworkpower.com.cn 10/13 AGQ150-48S05 DC-DC Converter Input Ripple & Inrush Current And Output Ripple & Noise Test Configuration Probe Current probe L1 50mm Vin+ Vdc Cin C1 C2 Vo+ C3 DC/DC Vin- C4 Load Vo- Figure 15 Input ripple & inrush current, ripple & noise test configuration Vdc: DC power supply L1: 12μH Cin: 220μF/100V typical C1 ~ C4: See Figure 11 EMC Filter Configuration U1 In+ U2 Out+ 1320uH 1000nF/100V Vin + 22nF/1000V C1 C2 Out- C3 DC/DC 22nF/1000V In- V o+ Vin - C4 Vo- Resistive load EMI Filter PE Figure 16 EMC test configuration U1: 5A input EMC filter module U2: Module to test, AGQ150-48S05 C1 ~ C4: See Figure 11 http://www.emersonnetworkpower.com.cn 11/13 AGQ150-48S05 DC-DC Converter Mechanical Diagram 50.83 [2.001] 4 5 2 6 7 1 8 6-Ф2.0±0.1 L 12.7[0.500]MAX Side view 0.3[0.012]MIN 15.24 [0.600] 36.8 [1.449] Bottom view 3 7.62[0.300] 15.24 [0.600] 57.9 [2.280] 6-Ф1.0±0.1 2-Ф1.5±0.1 Load board Unit: mm[inch] Bottom view: pin on upside Tolerance: X.Xmm±0.5mm[X.X in.±0.02in.] X.XXmm±0.25mm[X.XX in.±0.01in.] Figure 17 Mechanical diagram Pin length options Device code suffix L -4 4.8mm±0.2mm -6 3.8mm±0.2mm -8 2.8mm±0.2mm None 5.8mm±0.2mm http://www.emersonnetworkpower.com.cn 12/13 AGQ150-48S05 DC-DC Converter Pin Designations Pin NO. Name Function 1 Vin+ Positive input voltage 2 Remote ON/OFF Remote control 3 Vin- Negative input voltage 4 Vo- Negative output voltage 5 S- Negative remote sense 6 Trim Output voltage trim 7 S+ Positive remote sense 8 Vo+ Positive output voltage Soldering The product is intended for standard manual or wave soldering. When wave soldering is used, the temperature on pins is specified to maximum 260°C for maximum 7s. When manual soldering is used, the iron temperature should be maintained at 300°C ~ 380°C and applied to the converter pins for less than 10s. Longer exposure can cause internal damage to the converter. Cleaning of solder joint can be performed with cleaning solvent IPA or similative. Thermal Considerations Note: When the temperature of this test point is lower than 116℃, the module thermal reliability is available Figure 18 Temperature test point on converter http://www.emersonnetworkpower.com.cn 13/13 AGQ150-48S05 DC-DC Converter Ordering Information AGQ150 - ① 48 S 05 P B ② ③ ④ ⑤ ⑥ - 4 L ⑦ ⑧ ① Model series AGQ: series name, 150: rated output power 150W. The lower output is limited by its current ② Input voltage 48: 36V ~ 75V input range, rated input voltage 48V ③ Output number S: single output. D:dual output ④ Rated output voltage 05: 5V output ⑤ Remote ON/OFF logic Default: negative logic; P: positive logic ⑥ Baseplated Baseplated. Default: no baseplate ⑦ Pin length -4: 4.8±0.2mm ⑧ RoHS status L: RoHS, R6 Model number Description AGQ150-48S05-4L 4.8mm pin length; negative on/off logic; no baseplate; R6 compliant AGQ150-48S05P-4L 4.8mm pin length; positive on/off logic; no baseplate; R6 compliant AGQ150-48S05B-4L 4.8mm pin length; negative on/off logic; baseplated; R6 compliant AGQ150-48S05PB-4L 4.8mm pin length; positive on/off logic; baseplated; R6 compliant Hazardous Substances Announcement (RoHS Of China) Parts AGQ150-48S05 Hazardous substances Pb Hg Cd ○ ○ ○ ＋ Cr6 ○ PBB PBDE ○ ○ ○: Means the content of the hazardous substances in all the average quality materials of the part is within the limits specified in SJ/T-11363-2006 √: Means the content of the hazardous substances in at least one of the average quality materials of the part is outside the limits specified in SJ/T11363-2006 Emerson Network Power Co., Ltd. has been committed to the design and manufacturing of environment-friendly products. It will reduce and eventually eliminate the hazardous substances in the products through unremitting efforts in research. However, limited by the current technical level, the following parts still contain hazardous substances due to the lack of reliable substitute or mature solution: 1. Solders (including high-temperature solder in parts) contain plumbum. 2. Glass of electric parts contains plumbum. 3. Copper alloy of pins contains plumbum http://www.emersonnetworkpower.com.cn