CJ1 Programmable Controllers Smallest, Most Powerful Solution for Advanced Production Systems Best for Industrial Networking Ethernet Information Network Controller Link Network Connects Internet and front office/management information needs with factory floor operation. Provides high-speed deterministic PLC-to-PLC message and data exchange. • Remote programming and monitoring of all the PLCs connected the Ethernet network via a computer running Omron’s CX-One software CX-Programmer DeviceNet and PROFIBUS-DP Networks Ethernet These provide an open network that exchanges device data, messaging and status. • E-mail Transmission Ethernet module CJ1W-ETN21 is able to send user-created data, error log data and CPU status data as e-mail attachments using a SMTP server. SMTP server Serial Communications Ethernet Ethernet Unit CS/CJ-series CPU Unit • Message Routing Service built into Ethernet module CJ1W-ETN21 exchanges messages between connected PLCs and host computers without direct program commands. • FTP Service (File Transfer Protocol) Transfer and receive files between Memory Cards in the PLC CPU and computer memory (CJ1W-ETN21 module). Ethernet message Omron Serial modules support simple-to-use links with all serial devices to exchange data and make remote settings available to host computers, controller and other serial devices. message Ethernet File data transfer CJ1 Features • Add advanced capability with Special I/O Modules: Position and motion control for 1, 2, 4, 16 or 30 axes; high speed counters; temperature control; analog I/O; and RFID control • CJ1 PLCs communicate to nearly any third-party device via serial, Modbus-ASCII master, and Modbus-RTU master/slave • Task oriented programming uses function-block, structured text and ladder logic languages • One software package (CX-One) is all you need for programming, monitoring, motion controller setup, network configuration and more • RoHS compliant: contains no lead (Pb) or hazardous materials • Safety ratings: UL, cUL and CE; UL Class I, Division 2, Groups A, B, C and D for use in hazardous locations; contact Omron for rating details Specifications • I/O capacity: CJ1M: 640 I/O and CJ1G: 2560 I/O • Program capacity: CJ1M: 5K to 20K steps CJ1G/H: 10K to 120K steps • Processing speed: CJ1M: 0.1 μs (using Load instruction) CJ1G/H: up to 0.02 μs • Communications: Ethernet, Controller Link, DeviceNet, PROFIBUS-DP, Serial, CompoBus/S • Real-time clock: Yes • Supply voltage: 100 to 240 VAC or 24 VDC • Dimensions: 90 H x 65 D mm; width depends on model; I/O units are 20 or 31 mm wide Applications Reflow oven uses the CJ1G for temperature monitoring and control, and data logging Small scale machines that do positioning use CJ1M with pulse I/O and built-in inputs/outputs Typical Configuration Basic Configuration A CJ1 Series basic configuration consists of a CPU, power supply unit, and up to 10 basic I/O, special I/O and bus units, and an end cover. Add up the current consumption for all the modules and the CPU, then select the power supply unit suitable for the application. Power Supply Unit CPU Unit I/O Control Unit Up to 10 Configuration Units (Basic I/O Units, Special I/O Units, CPU Bus Units) Memory Card End Cover CPU and Expansion Racks If the number of modules per rack exceeds 10 or the current consumption is greater than the capacity of the power supply units, use the CPU and expansion rack configuration. This divides the load from the modules across two power supply units. To allow communication and automatic channel assignment in programming, order an I/O control module for the CPU rack and an I/O interface module on each expansion rack. Power Supply Unit I/O Interface Unit I/O Connecting Cable Up to 10 Configuration Units (Basic I/O Units, Special I/O Units, CPU Bus Units) End Cover CPUs Number of I/O Program capacity Data memory storage Maximum I/O modules per CPU Max. I/O expansion racks per CPU Features Current usage Model 160 points 5K steps 32K words 10 0 -- 0.58 A, 5 V CJ1M-CPU11 160 points 5K steps 32K words 10 0 Built-in Ethernet 0.58 A, 5 V CJ1M-CPU11-ETN 160 points 5K steps 32K words 10 0 10 I/O built in 0.65 A, 5 V CJ1M-CPU21 320 points 10K steps 32K words 10 0 -- 0.58 A, 5 V CJ1M-CPU12 320 points 10K steps 32K words 10 0 Built-in Ethernet 0.58 A, 5 V CJ1M-CPU12-ETN 320 points 10K steps 32K words 10 0 10 I/O built in 0.65 A, 5 V CJ1M-CPU22 640 points 20K steps 32K words 20 1 -- 0.58 A, 5 V CJ1M-CPU13 640 points 20K steps 32K words 20 1 Built-in Ethernet 0.58 A, 5 V CJ1M-CPU13-ETN 640 points 20K steps 32K words 20 1 10 I/O built in 0.65 A, 5 V CJ1M-CPU23 960 points 10K steps 64K words 30 2 -- 0.91 A, 5 V CJ1G-CPU42H 960 points 20K steps 64K words 30 2 -- 0.91 A, 5 V CJ1G-CPU43H 1280 points 30K steps 64K words 40 3 -- 0.91 A, 5 V CJ1G-CPU44H 1280 points 60K steps 128K words 40 3 -- 0.91 A, 5 V CJ1G-CPU45H 2560 points 60K steps 128K words 40 3 -- 0.99 A, 5 V CJ1H-CPU65H 2560 points 120K steps 256K words 40 3 -- 0.99 A, 5 V CJ1H-CPU66H 2560 points 250K steps 448K words 40 3 -- 0.99 A, 5 V CJ1H-CPU67H Expansion Rack Units Item I/O Control module Description Mount next to CPU for expansion rack connection Current consumption 0.02 A, 5 V Model CJ1W-IC101 I/O Interface module Mount next to expansion rack power supply for CPU interface 0.13 A, 5 V CJ1W-II101 Expansion Rack Connecting Cables Description Function Length Model Expansion rack connecting cables Connects Expansion Racks to the CPU Rack or another Expansion Rack 0.3 m CS1W-CN313 0.7 m CS1W-CN713 2m CS1W-CN223 3m CS1W-CN323 5m CS1W-CN523 10 m CS1W-CN133 12 m CS1W-CN133-B2 Power Supply Input voltage Output rating Output capacity Current usage Model 100 to 240 VAC 5 A, 5 VDC with 2 A RUN output 25 W max. 0.8 A, 24 VDC CJ1W-PA205R 100 to 240 VAC 2.8 A, 5 VDC 14 W max. 0.4 A, 24 VDC CJ1W-PA202 24 VDC 5 A, 5 VDC 25 W max. 0.8 A, 24 VDC CJ1W-PD025 24 VDC 2 A, 5 VDC 10 W max. 0.4 A, 24 VDC CJ1W-PD022 Flash Memory Cards Item Description Model Flash Memory Cards 64 MB HMC-EF672 Memory Card Adapter Mounts a memory card to fit the PCMCIA card slot on a computer HMC-AP001 Digital Input and Output Modules Type Points Rating Connection Current usage Model DC input 16 inputs 7 mA, 24 VDC Terminal block 0.08 A, 5 VDC CJ1W-ID211 32 inputs 4.1 mA, 24 VDC Fujitsu connector 0.09 A, 5 VDC CJ1W-ID231 32 inputs 4.1 mA, 24 VDC MIL-type connector 0.09 A, 5 VDC CJ1W-ID232 64 inputs 4.1 mA, 24 VDC Fujitsu connector 0.09 A, 5 VDC CJ1W-ID261 64 inputs 4.1 mA, 24 VDC MIL-type connector 0.09 A, 5 VDC CJ1W-ID262 AC input 16 inputs 7 mA, 100-120 VAC Terminal block 0.09 A, 5 VDC CJ1W-IA111 Interrupt input 16 inputs 7 mA, 24 VDC Terminal block 0.08 A, 5 VDC CJ1W-INT01 Relay bit output 8 outputs 2 A, 250 VAC/24 VDC, independent contacts Terminal block 0.048 A, 24 VDC CJ1W-OC201 16 outputs 2 A, 250 VAC/24 VDC, independent contacts Terminal block 0.096 A, 24 VDC CJ1W-OC211 16 outputs 0.5 A, 12 to 24 VDC, NPN (sinking) Terminal block 0.10 A, 5 VDC CJ1W-OD211 16 outputs 0.5 A, 24 VDC, PNP (sourcing) load short-circuit protection, disconnection detection, alarm Terminal block 0.10 A, 5 VDC CJ1W-OD212 32 outputs 0.5 A, 12 to 24 VDC, NPN (sinking) Fujitsu connector 0.14 A, 5 VDC CJ1W-OD231 64 outputs 0.3 A, 12 to 24 VDC, NPN (sinking) Fujitsu connector 0.17 A, 5 VDC CJ1W-OD261 Transistor output Dimensions Item Models Dimensions H x W x D mm 8-/16-point I/O modules CJ1W-ID201/211, CJ1W-IA11/-201 90 x 31 x 89 CJ1W-OD201/202/203/204 CJ1W-OD211/212 90 x 31 x 89 90 x 31 x 89 CJ1W-OC201/211 90 x 31 x 89 CJ1W-OA201 90 x 31 x 89 CJ1W-ID231/232 90 x 20 x 69.3 (140 w/connector) CJ1W-OD231/232 90 x 20 x 69.3 (140 w/connector) CJ1W-ID261/ID262 90 x 31 x 66.5 (112.5 w/connector) CJ1W-OD261/262/263 90 x 31 x 66.5 (112.5 w/connector) CJ1W-INT01 90 x 31 x 69.3 (140 w/connector) 32-point I/O modules 64-point I/O modules Interrupt input module Special I/O and Control Modules Type Axes I/O type Rating Connection Current usage Model Position control module 1 axis Open collector, 24 V Connector 0.25 A, 5 VDC CJ1W-NC113 1 axis Line driver Connector 0.25 A, 5 VDC CJ1W-NC133 2 axes Open collector, 24 V 500 kpps pulse outputs, inputs for origin, limit switches, stop interrupt Connector 0.25 A, 5 VDC CJ1W-NC213 2 axes Line driver Connector 0.25 A, 5 VDC CJ1W-NC233 4 axes Open collector, 24 V Connector 0.36 A, 5 VDC CJ1W-NC413 4 axes Line driver Connector 0.36 A, 5 VDC CJ1W-NC433 16 axes MECHATROLINK-II provides instant communications between the position controller and Omron’s W-Series servo drives ML-II connector 0.36 A, 5 VDC CJ1W-NCF71 Use CX-Motion-NCF software Response: 0.25 to 8 ms for 16 axes Functions: Position, speed and torque control; accesses all drive parameters Special I/O and Control Modules (continued) Type Channels I/O type Rating Connection Current usage Model Motion control module 30 axes MECHATROLINK-II provides instant communications between the motion controller and Omron’s W-Series servo drives Use CX-Motion software Functions: Electronic cam profiles and axis synchronization; Registration inputs; accesses all drive parameters ML-II connector 0.6 A, 5 VDC CJ1W-MCH71 Highspeed counter module 2 inputs Line driver, 24 V Input frequency: 500 kHz max. Functions: Simple counter; linear or ring counter 2 configurable digital inputs + outputs Connector 0.28 A, 5 VDC CJ1W-CT021 2 SSI inputs (absolute position data) Synchronous Serial Protocol Functions: Baud rate, encoding type, data length, etc. can be set per channel Terminal 0.30 A, 5 VDC CJ1W-CTS21-E 4 inputs Line driver, 24 V Input frequency: 100 kHz max. Function: Target values trigger interrupt to CPU 4 configurable digital inputs + outputs Connector 0.32 A, 5 VDC CJ1W-CTL41-E 4 Input ranges: 0 to 5 V, 0 to 10 V, -10 to 10 V, 1 to 5 V, 4 to 20 mA Resolution: 1/8,000 Accuracy: V: 0.2% of PV; I: 0.4% of PV Conversion time: 250 μs/ point Features: Offset/gain adjustment, peak hold, moving average, alarms Terminal block 0.42 A, 5 VDC CJ1W-AD041-V1 8 Input ranges: 0 to 5 V, 0 to 10 V, -10 to 10 V, 1 to 5 V, 4 to 20 mA Resolution: 1/8,000 Accuracy: V: 0.2% of PV; I: 0.4% of PV Conversion time: 250 μs/ point Features: Offset/gain adjustment, peak hold, moving average, alarms Terminal block 0.42 A, 5 VDC CJ1W-AD081-V1 2 Analog output 0 to 5 V, 0 to 10 V, -10 to 10 V, 1 to 5 V, 4 to 20 mA Resolution: 1/4,000 Accuracy: V: 0.3% of PV I: 0.5% of PV Conversion time: 1 ms/point Features: Offset/gain adjustment, output hold Terminal block 0.12 A, 5 VDC CJ1W-DA021 4 Analog output 0 to 5 V, 0 to 10 V, -10 to 10 V, 1 to 5 V, 4 to 20 mA Resolution: 1/4,000 Accuracy: V: 0.3% of PV I: 0.5% of PV Conversion time: 1 ms/point Features: Offset/gain adjustment, output hold Terminal block 0.12 A, 5 VDC CJ1W-DA041 8 Voltage output 0 to 5 V, 0 to 10 V, -10 to 10 V, 1 to 5 V Resolution: 1/8,000 Accuracy: 0.3% of PV Conversion time: 250 μs/point Features: Offset/gain adjustment, output hold Terminal block 0.14 A, 5 VDC CJ1W-DA08V 8 Current output 4 to 20 mA Resolution: 1/8,000 Accuracy: 0.5% of PV Conversion time: 250 μs/point Features: Offset/gain adjustment, output hold Terminal block 0.14 A, 5 VDC CJ1W-DA08C 4+2 Input + Output ranges: 0 to 5 V, 0 to 10 V, -10 to 10 V, 1 to 5 V, 4 to 20 mA Resolution: 1/8,000 Accuracy: Input: 0.2% of PV Output: 0.3% of PV Conversion time: 1 ms/ point Features: Offset/gain adjustment, scaling, peak hold, moving average, alarms, output hold Terminal block 0.58 A, 5 VDC CJ1W-MAD042 Analog I/O Special I/O and Control Modules (continued) Model Type Channels I/O type Rating Connection Current usage Process input 2 1 to 5V, 0 to 5V, +/-5V, 0 to 10V, +/-10V, 0 to 1.25V, +/-1.25V, 4 to 20 mA, 0 to 20 mA Resolution: 1/64,000 Accuracy: 0.05% of PV Conversion time: 5 ms/ point Features: Isolated inputs, configurable alarms, maintenance functions, userdefined scaling Terminal block 0.18 A, 5 VDC CJ1W-PDC15 (Use an external 90 mA, 5 VDC power supply) Isolated Thermocouple input: Types B, E, J, K, L, N, R, S, T, U, WRe-5-26, PL2; -100 to 100 mV Isolated RTD input: Pt100, JPt100, Pt50, or Ni508.4 Resolution: 1/64,000 Accuracy: 0.05% of PV Conversion time: 5 ms/point Terminal block Resolution: 1/64,000 Accuracy: 0.05% of PV Conversion time: 5 ms/point Terminal block Isolated Thermocouple input: Types K, J, L, R, S, T, B Isolated RTD input: Pt100, JPt100 Resolution: -Accuracy: ±0.3% of PV Conversion time: 62.5 ms/point Resolution: -Accuracy: ±0.3% of PV Conversion time: 62.5 ms/point 0.1°C resolution; 0.3% of PV accuracy Terminal block 0.18 A, 5 VDC CJ1W-PTS15 (Use an external 60 mA, 24 VDC power supply) 0.18 A, 5 VDC CJ1W-PTS16 (Use an external 60 mA, 24 VDC power supply) 0.25 A, 5 VDC CJ1W-PTS51 Terminal block 0.25 A, 5 VDC CJ1W-PTS52 Terminal block 0.25 A, 5 VDC CJ1W-TC001 PNP output 0.1°C resolution; 0.3% of PV accuracy Terminal block 0.25 A, 5 VDC CJ1W-TC002 NPN output, heater burnout detection 0.1°C resolution; 0.3% of PV accuracy Terminal block 0.25 A, 5 VDC CJ1W-TC003 PNP output, heater burnout detection 0.1°C resolution; 0.3% of PV accuracy Terminal block 0.25 A, 5 VDC CJ1W-TC004 NPN output 0.1°C resolution; 0.3% of PV accuracy Terminal block 0.25 A, 5 VDC CJ1W-TC101 PNP output 0.1°C resolution; 0.3% of PV accuracy Terminal block 0.25 A, 5 VDC CJ1W-TC102 NPN output, heater burnout detection 0.1°C resolution; 0.3% of PV accuracy Terminal block 0.25 A, 5 VDC CJ1W-TC103 PNP output, heater burnout detection 0.1°C resolution; 0.3% of PV accuracy Terminal block 0.25 A, 5 VDC CJ1W-TC104 Temperature 2 input modules 2 4 4 Temperature 4 loops controller modules, 4 loops thermocouple input 2 loops 2 loops Temperature 4 loops controller modules, 4 loops platinum RTD input 2 loops 2 loops NPN output Dimensions Item Models Dimensions H x W x D mm Special I/O Modules All versions 90 x 31 x 65 Motion controller CJ1W-MCH71 90 x 80 x 65 Industrial Networking and Communications Modules Transparent message routing: program-free access to field devices and easy, fast data exchange over Ethernet. NS or NSJ HMI with built-in Ethernet and optical live video display capabilities Host computer with Ethernet running production and supply chain management applications Ethernet Internet CJ1M Programmable Controller with built-in Ethernet capability Serial, using Protocol Macro CJ1 or CS1 Programmable Controller with Ethernet unit DeviceNet All modules measure 90 H x 31 W x 89 D mm. Network type Description Rating Ethernet, 100 Base Tx/ 10 Base T UDP, TCP/IP, FTP server, socket services, 100 Mbps max. speed; 2.5 km DNS client, SMTP (email services), SNTP distance; 254 nodes; twisted pair (time adjust services), FINS routing cable Controller Link Data links and message communications 2 Mbps max. speed; 1.5 km distance; 0.35 A, 5 VDC between PLCs and computers; Omron 62 nodes (using 2 repeater units); proprietary protocol shielded twisted pair cable CJ1W-CLK21-V1 PCI board with support software Shielded twisted pair cable 3G8F7-CLK21-EV1 DeviceNet Master unit provides remote I/O and message communications; functions as master and/or slave 500 kbps; 500 m distance; 63 0.33 A, 5 VDC nodes; DeviceNet cable; can control up to 32,000 points max. per master CJ1W-DRM21 Profibus-DP Master unit provides data exchange, diagnostics and message communications 12 Mbps; 1200 m distance; 125 nodes; shielded twisted pair cable; allows 7,168 words of I/O data per PLL; one RS-485 port 0.40 A, 5 VDC CJ1W-PRM21 Slave unit Max. 180 words of input and output; 0.40 A, 5 VDC one RS-485 port CJ1W-PRT21 CompoBus/S distributed I/O Master unit remote I/O data exchange with 256 points 750 kbps; 500 m distance; 32 nodes; 2- or 4- conductor VCTF cable 0.15 A, 5 VDC CJ1W-SRM21 Serial Exchanges data using Protocol Macro for automatic handshaking with Omron serial devices (CompoWay/F); Host Link to computers; and 1:N NT link for Omron HMIs; Modbus and user-defined protocols Two RS-232C ports 0.28 A, 5 VDC CJ1W-SCU21-V1 Two RS-422/RS-485 ports 0.38 A, 5 VDC CJ1W-SCU31-V1 One RS-232C port and one RS-422/ RS-485 port 0.38 A, 5 VDC CJ1W-SCU41-V1 0.15 A, 5 VDC NT-AL001-E RS-232C to RS-422A Conversion module 1 RS-232C port and 1 RS-422A terminal block RS-232C to RS422/RS-485 adapter Current usage Model 0.38 A, 5 VDC CJ1W-ETN21 -- Used for serial PLC Link with CJ1M. -Converts an RS-232C port to an RS422/RS-485 port. Mounts directly to the CPU. CJ1W-CIF11 Programming and Diagnostic Software One Software One Connection One Minute CX-One is the single programming and configuration software used to build and program networks, PLCs, HMIs, motion control systems, drives, temperature controllers and sensors. It provides seamless communications between system components because they all speak a common language. The benefit of using a single software is reduced complexity of configuration so it can be completed with minimal training. With CX-One software and one connection to your machine, you can fully access all settings, programs and configurations. Upload and download all programs, comments, settings, fieldbus configurations, HMI and intelligent device configurations. You can gain remote access to service your complete machine, and reset and restart operations from an HMI. Accomplish more every minute with Omron’s “drag-and-drop” functionality. It simplifies control system configuration and HMI visualization so projects are completed in minutes instead of days. Our pre-built object libraries only require you to add parameters to automatically establish communications with Omron devices. Software name Description Quantity Model CX-One Programming and configuration management software that lets you build, configure and program networks, PLCs, HMIs, motion control systems, temperature controllers and sensors 1 license CXONE-AL01C-E 3 licenses CXONE-AL03C-E 10 licenses CXONE-AL10C-E Name Specifications Cable length Model Peripheral Device Connecting Cables (for peripheral port) Connects computers, D-Sub 9-pin 0.1 m CS1W-CN118 2.0 m CS1W-CN226 6.0 m CS1W-CN626 Peripheral Device Connecting Cable (for RS-232C port) Connects computers, D-Sub 9-pin 2.0 m C200H-CN229-EU USB-Serial conversion cable Use with one of the cables above 0.5 m CS1W-CIF31 Note: Specifications are subject to change. OMRON ELECTRONICS LLC 877.486.6766 www.omron247.com OMRON CANADA 416.286.6465 www.omron.ca MEXICO SALES OFFICES Mexico, D.F. 555.660.3144 Monterrey, N.L. 818.377.4281 Ciudad Juárez 656.623.7083 Querétaro 442.135.4510 OTHER LATIN AMERICAN SALES Florida, EU 1.954.227.2121 www.espanol.omron.com ARGENTINA SALES OFFICE Cono Sur 54.114.787.1129 BRAZIL SALES OFFICE Sao Paulo 55.11.2101.6310 www.omron.com.br CHILE SALES OFFICE Santiago 562.206.4592 © 2006 Omron Electronics LLC Printed in the U.S.A. 5/06 1K P02I-E-02 Programming Cables