2mm Pitch Connector Directly Mounted on Board DF4 Series ■Features 1. Cost Saving for Header Thanks to the insertion/extraction socket and the harness product at the both connector edges, one of two headers necessary at both edge sockets can be saved without losing the function to separate individual boards. 2. Miniature and Multiple Contacts The miniature connector has broad variations in contact number. Board mounting height : Maximum contact number : 4mm (Crimping ) 32 contacts (Crimping ) 3. Board Pre-fixed Mechanism The insertion state to the board is a light crimping, which enables the pre-fixed process to the board. Height 4mm ■Applications Note PC, Small business equipment Board pre-fixed mechanism B170 ■Product Specifications Current rating Crimping (Note 1) Cable Size Rating Crimping Item : 3A Operating Temperature Range -30 to +85ç(Note 2) AWG 26 : 2A Operating Moisture Range -40 to 80% AWG 28 : 1A Storage Temperature Range -10 to +60ç AWG 26, 28 : 1A Insulation Displacement Cable Size Voltage rating AWG 24 250V AC Insulation Displacement 100V AC Storage Moisture Range Specification -40 to 70% Condition 1. Insulation Resistance 1000M ohms Min 500V DC 2. Withstanding voltage No flashover or insulation breakdown. 650V AC/1 minute 3. Crimping Area Resistance 30m ohms Max. 100mA 4. Vibration Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions. No damage, cracks, or parts looseness. 5. Humidity (Steady state) Contact resistance: 30m ohms Max Insulation resistance:500M ohms Min 6. Temperature Cycle 96 hours at temperature of 40ç and humidity of 90% to 95% Contact resistance: 30m ohms Max Insulation resistance: 1000M ohms Min Flow: 250ç for 10 seconds 7. Resistance to Soldering heat No deformation of components affecting performance. Manual soldering: 300ç for 3 seconds Note 1: Includes temperature rise caused by current flow. Note 2: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non conducting condition of installed connectors in storage, shipment or during transportation. ■Material Product Part Material Crimping Plug Insulator Crimping Contact for Plug Contact Insulator Displacement Plug Finish Remarks Polyamide Black UL94V-0 Brass Tin plating ––––––– Insulator Polyamide Black UL94V-0 Contact Phosphor copper Tin plating ––––––– ■Ordering Information ●Connector DF4 q - * P - 2 C w e r t q Series Name: DF4 r Contact Pitch: 2mm w Number of Contact: 2 to 15, 4 to 32 t Connection Type e Connector Type C: Crimping socket P: Single row plug R26: Insulator displacement plug for AWG26 DP: Double row plug R28: Insulator displacement plug for AWG28 ●Contact DF4 - 2428- PCE q q Applicable cable size 2428 : AWG24 to 28 w w Packaging Type PCF: Plug contact/Reel PC: Plug contact/Bag B171 ■Single Row Crimping Plug [Specific No.] – **, (**) Blank: 1 bag: 100pcs. (40): 500pcs. packaging (41): 1000pcs. packaging Photo: Contact insertion state. ●Applicable Through-hole Diameter : Ø0.8+0.1 +0 Unit:mm Part Number CL No. Number of Contacts A B Part Number CL No. Number of Contacts A B DF4- 2P-2C (**) 544-0003-4-** 2 04.5 DF4- 3P-2C (**) 544-0004-7-** 3 06.5 02.0 DF4- 9P-2C (**) 544-0010-0- ** 09 18.5 16.0 04.0 DF4-10P-2C (**) 544-0011-2- ** 10 20.5 18.0 DF4- 4P-2C (**) 544-0005-0-** 4 DF4- 5P-2C (**) 544-0006-2-** 5 08.5 06.0 DF4-11P-2C (**) 544-0012-5- ** 11 22.5 20.0 10.5 08.0 DF4-12P-2C (**) 544-0013-8- ** 12 24.5 22.0 DF4- 6P-2C (**) 544-0007-5-** DF4- 7P-2C (**) 544-0008-8-** 6 12.5 10.0 DF4-13P-2C (**) 544-0014-0- ** 13 26.5 24.0 7 14.5 12.0 DF4-14P-2C (**) 544-0015-3- ** 14 28.5 26.0 DF4- 8P-2C (**) 544-0009-0-** 8 16.5 14.0 DF4-15P-2C (**) 544-0016-6- ** 15 30.5 28.0 Note 1.The quantity at the specific No. "None" is delivered per bag (100pcs.). If needed, please order the products per bag. ■Crimping Contact Part Number CL No. Packaging Type Quantity DF4-2428PCF 544-0020-3 Reel 10,000 Tin plating DF4-2428PC 544-0021-6 Bag 100 Tin plating Finish ●Applicable Cable (Tin plating Annealed copper wire) Conductor Size Recommended Cable AWG24 (11 cores./0.16mm) AWG 26 (7cores./0.16mm) AWG 28 (7cores./0.127mm) UL1061 Jacket Diameter Ø0.75 to Ø1.2mm UL1061/1007 Note:If other cables are used instead of the applicable cable, contact Hirose sales department. ● Strip Length: 1.3 to 1.9mm BApplicable Crimping Tool Type Applicator Press Main Unit Part Number Applicable Contact AP105-DF4-2428P 901-4539-0 DF4-2428PCF CM-105 901-0005-4 ––––––– 550-0173-6 DF4-2428PC 550-0179-2 DF4-2428PCF Manual Crimping Tool DF4-TA2428HC Extraction Tool CL No. DF-C-PO (B) Note: If any trouble has occurred due to other tools, which are not designated by Hirose, Hirose won't guarantee any products. B172 ■Double Row Crimping Plug Photo: Contact insertion state ● Applicable Through-hole Diameter Ø0.9±0.05 Note:The dip side may be deviated according to the cable thickness and the crimping contact bent up/down. Unit:mm Part Number CL No. Number of Contacts A B DF4-04DP-2C (**) 544-0078-3-** 04 04.8 02.0 DF4-06DP-2C (**) 544-0079-6-** 06 06.8 04.0 DF4-08DP-2C (**) 544-0080-5-** 08 08.8 06.0 DF4-10DP-2C (**) 544-0081-8-** 10 10.8 08.0 DF4-12DP-2C (**) 544-0082-0-** 12 12.8 10.0 DF4-14DP-2C (**) 544-0083-3-** 14 14.8 12.0 DF4-16DP-2C (**) 544-0084-6-** 16 16.8 14.0 DF4-18DP-2C (**) 544-0085-9-** 18 18.8 16.0 DF4-20DP-2C (**) 544-0086-1-** 20 20.8 18.0 20.0 DF4-22DP-2C (**) 544-0087-4-** 22 22.8 DF4-24DP-2C (**) 544-0088-7-** 24 24.8 22.0 DF4-26DP-2C (**) 544-0089-0-** 26 26.8 24.0 DF4-28DP-2C (**) 544-0090-9-** 28 28.8 26.0 DF4-30DP-2C (**) 544-0091-1-** 30 30.8 28.0 DF4-32DP-2C (**) 544-0092-4-** 32 32.8 30.0 [Specific No.] – **, (**) Blank: 1 bag: 100pcs. Note 1.The quantity at the specific No. "None" is delivered per bag (100pcs.). If needed, please order the products per bag. B173 ■Right Angle Type ID Plug Photo: Contact insertion state. ●Applicable Through-hole Diameter : Ø0.8+0.1 +0 Note 1. The plug, which has the mark at the designated position, is for AWG26. Note 2. The cleaning by heat and trichloroethylene an't be implemented. ●Applicable Cable (Tin plating Annealed copper wire) Part Number Applicable Cable Jacket Diameter DF4-*PA-2R26 UL1061 AWG26 (7/0.16) Ø0.9 to 1mm DF4-*PA-2R28 UL1061 AWG28 (7/0.127) Ø0.9 to 1mm ●AWG26 Part Number Unit:mm CL No. [Specific No.] – **, (**) Blank: Tin plating, 1 pack: 100pcs. ●AWG28 Part Number Unit:mm Number of Contacts A B Number of Contacts A B DF4-02PA-2R26 (**) 544-0022-9-** 02 06.0 02.0 DF4- 2PA-2R28 (**) 544-0036-3-** CL No. 02 06.0 02.0 DF4-03PA-2R26 (**) 544-0023-1-** 03 08.0 04.0 DF4- 3PA-2R28 (**) 544-0037-6-** 03 08.0 04.0 DF4-04PA-2R26 (**) 544-0024-4-** 04 10.0 06.0 DF4- 4PA-2R28 (**) 544-0038-9-** 04 10.0 06.0 DF4-05PA-2R26 (**) 544-0025-7-** 05 12.0 08.0 DF4- 5PA-2R28 (**) 544-0039-1-** 05 12.0 08.0 DF4-06PA-2R26 (**) 544-0026-0-** 06 14.0 10.0 DF4- 6PA-2R28 (**) 544-0040-0-** 06 14.0 10.0 DF4-07PA-2R26 (**) 544-0027-2-** 07 16.0 12.0 DF4- 7PA-2R28 (**) 544-0041-3-** 07 16.0 12.0 DF4-08PA-2R26 (**) 544-0028-5-** 08 18.0 14.0 DF4- 8PA-2R28 (**) 544-0042-6-** 08 18.0 14.0 DF4-09PA-2R26 (**) 544-0029-8-** 09 20.0 16.0 DF4- 9PA-2R28 (**) 544-0043-9-** 09 20.0 16.0 DF4-10PA-2R26 (**) 544-0030-7-** 10 22.0 18.0 DF4-10PA-2R28 (**) 544-0044-1-** 10 22.0 18.0 DF4-11PA-2R26 (**) 544-0031-0-** 11 24.0 20.0 DF4-11PA-2R28 (**) 544-0045-4-** 11 24.0 20.0 DF4-12PA-2R26 (**) 544-0032-2-** 12 26.0 22.0 DF4-12PA-2R28 (**) 544-0046-7-** 12 26.0 22.0 DF4-13PA-2R26 (**) 544-0033-5-** 13 28.0 24.0 DF4-13PA-2R28 (**) 544-0047-0-** 13 28.0 24.0 DF4-14PA-2R26 (**) 544-0034-8-** 14 30.0 26.0 DF4-14PA-2R28 (**) 544-0048-2-** 14 30.0 26.0 DF4-15PA-2R26 (**) 544-0035-0-** 15 32.0 28.0 DF4-15PA-2R28 (**) 544-0049-5-** 15 32.0 28.0 Note : A packaging quantity is delivered in the bag unit (100 pcs.). If needed, please order the product per bag. B174 ■Straight Type ID Plug Photo: Contact insertion state. ●Applicable Through-hole Diameter : Ø0.8+0.1 +0 Note 1. The plug, which has the mark at the designated position, is for AWG26. Note 2. The cleaning by heat and trichloroethylene can't be implemented. ●Applicable Cable (Tin plating Annealed copper wire) Part Number Applicable Cable Jacket Diameter DF4-*P-2R26 UL1061 AWG26 (7/0.16) Ø0.9 to 1mm DF4-*P-2R28 UL1061 AWG28 (7/0.127) Ø0.9 to 1mm ●AWG26 Part Number Unit:mm CL No. [Specific No.] – **, (**) Blank: Tin plating, 1 pack: 100pcs. ●AWG28 Part Number Unit:mm Number of Contacts A B Number of Contacts A B DF4-02P-2R26 (**) 544-0050-4-** 02 06.0 02.0 DF4- 2P-2R28 (**) 544-0064-9-** CL No. 02 06.0 02.0 DF4-03P-2R26 (**) 544-0051-7-** 03 08.0 04.0 DF4- 3P-2R28 (**) 544-0065-1-** 03 08.0 04.0 DF4-04P-2R26 (**) 544-0052-0-** 04 10.0 06.0 DF4- 4P-2R28 (**) 544-0066-4-** 04 10.0 06.0 DF4-05P-2R26 (**) 544-0053-2-** 05 12.0 08.0 DF4- 5P-2R28 (**) 544-0067-7-** 05 12.0 08.0 DF4-06P-2R26 (**) 544-0054-5-** 06 14.0 10.0 DF4- 6P-2R28 (**) 544-0068-0-** 06 14.0 10.0 DF4-07P-2R26 (**) 544-0055-8-** 07 16.0 12.0 DF4- 7P-2R28 (**) 544-0069-2-** 07 16.0 12.0 DF4-08P-2R26 (**) 544-0056-0-** 08 18.0 14.0 DF4- 8P-2R28 (**) 544-0070-1-** 08 18.0 14.0 DF4-09P-2R26 (**) 544-0057-3-** 09 20.0 16.0 DF4- 9P-2R28 (**) 544-0071-4-** 09 20.0 16.0 DF4-10P-2R26 (**) 544-0058-6-** 10 22.0 18.0 DF4-10P-2R28 (**) 544-0072-7-** 10 22.0 18.0 DF4-11P-2R26 (**) 544-0059-9-** 11 24.0 20.0 DF4-11P-2R28 (**) 544-0073-0-** 11 24.0 20.0 DF4-12P-2R26 (**) 544-0060-8-** 12 26.0 22.0 DF4-12P-2R28 (**) 544-0074-2-** 12 26.0 22.0 DF4-13P-2R26 (**) 544-0061-0-** 13 28.0 24.0 DF4-13P-2R28 (**) 544-0075-5-** 13 28.0 24.0 DF4-14P-2R26 (**) 544-0062-3-** 14 30.0 26.0 DF4-14P-2R28 (**) 544-0076-8-** 14 30.0 26.0 DF4-15P-2R26 (**) 544-0063-6-** 15 32.0 28.0 DF4-15P-2R28 (**) 544-0077-0-** 15 32.0 28.0 Note : A packaging quantity is delivered in the bag unit (100 pcs.). If needed, please order the product per bag. B175 BID Tool Type Part Number Objective Connector DF3-DF4 Table Insulation SA701/DF3 DF3-*S-2R** Displacement Machine 903-4507-7 DF4-*P/PA-2R** Remarks Desk top machine BPrecautions 1. Recommended Flow: 250ç for 3 seconds 1. Soldering Condition Manual soldering: 290ç for 2 seconds ■ If the cable neighboring the connector is bent and unstraightened, secure a large bending radius because the Jacket will be broken by the solder heat and the contact wire will be exposed.The Jacket in this part will be tore. ■ After the soldering process. If a stress is applied to the cable in the state where the connector and the cable has heat inside, the Jacket hold area will be loosen. Therefore, carry out the post-soldering operation after the connector has returned to the room temperature.. 2. Cleaning Condition Refer to Nylon Connector Use Hand book. Don't use a solvent such ass trichloroethylene which invades the cable Jacket. In addition, avoid heat cleaning by a solvent. 3. Connection Condition B176 Refer to the Nylon Connector Use Hand book.