TE C-2151877 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2151877-1
DESCRIPTION
B
2151877-2
FINE CRIMP HEIGHT ADJUST
B
2151877-5
B
NON-CRIMP HEIGHT ADJUST
2151877-7
B
FINE CRIMP HEIGHT ADJUST
7-2151877-7
A
PENUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
2151877-6
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
B
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
CRIMP TOOLING KIT
SERVO LATCH PLATE
SMART APPLICATOR
4
SERVO
LATCH PLATE 12
NONE
-
MECHANICAL FEED
PNEUMATIC FEED
-
2119950-1
1338685-1
2161326-1
-
2119951-1
5-18022-5
-
2119949-1
8-2151877-5
8-2151877-4
1338685-1
2119951-1
5-18022-5
-
2161326-1
8-2151877-5
-
2119949-1
8-2151877-4
1338685-1
2119950-1
5-18022-5
1338685-1
-
5-18022-5
-
-
-
-
-
-
-
-
-
2119641-1
1901084-3
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
-
2119799-1
CRIMP
WIRE
INSUL
SIZE
1-1752354-8
-
1-1752354-8
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
(QUANTITY 2)
-
-
-
-
2063440-1
6
-
-
-
-
-
-
-
-
-
-
-
-
-
TYPE
-
F
O
1.57 mm [.062]
2.03 mm [.080]
APPLICATOR INSTRUCTIONS
408-10389
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
3.40-4.20 mm [.134-.165 IN]
C
-
SOCKET CONTACT-ELO, CRIMP VERSION
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
114-18433
-
-
INSULATION DIAMETER RANGE
-
1.60-1.90 mm [.063-.075 IN]
-
-
-
-
6
TERMINALS APPLIED
TE TERMINAL
1411567-1
1411575-1
2-1411551-2
TE TERMINAL
1411551-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
1411575-2
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
1411553-1
C1__DWG_PN_2_2
1411551-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_2
-
-
-
TE TERMINAL
1411561-2
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
2-1411551-1
-
C1__DWG_PN_4_2
-
C1__DWG_PN_1_3
-
WIRE
SIZE
0.75mm2
0.60mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.17+/-0.03 [.046+/-.001]
1.11+/-0.03 [.044+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
-
9
6.0
6.8
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
7
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
8
9
10
11
A
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
2151877 -4
2151877 -4
2151877 -5
2151877 -6
-
& 242.
1
& 242.
1
& 252.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
1
-
-77 -7
4.63 .
1
-
-6
1
-
-5
1
1
1
1
-2
-
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
-1
PART NO
1
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
260
252
250
249
248
ITEM
NO
1
-
1
1
1
1
-
A
1
1
1
1
1
1
REF
1
1
1
1
1
1
2
1
3
1
1
4
2
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
1
66
P
LTR
1
1
1
-
1
1
1
2
1
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
-
1
1
1
1
-
1
1
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
CC
TE
B
ECR-13-014575
18SEP2013
CC
GB
B1
ECR-14-000858
20JAN2014
YY
UG
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
DWN
18MAR2013
CHK
18MAR2013
APVD
18MAR2013
BOB HIGMAN
G.BAILEY
M.CLIFFORD
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119758
1
2119082-8
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-6
1
SIMP_5-547505-2
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
21028-2
1
1338685-1
4
2168400-1
2
2168083-8
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085
1
2119092-1
1
2-1752356-0
2
2079383-5
1
2161328
1
1320908-3
1
2119959-1
1
1-455888-0
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1803057-9
1
2-240641-0
..
1
ITEM_6
1
2119780-6
1
1-238011-8
1
8-2119784-7
1
455888-1
1
7-1633609-4
247
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
119
117
82
77
74
71
67
66
63
62
60
59
58
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
1-22279-3_SIMP
TE Connectivity
APPLICATION SPEC
-
1
2119798-1
DESCRIPTION
PRODUCT SPEC
-
APVD
14JUN2013
PART NO
-
DWN
ECR-13-009696
-1
-
DATE
A2
1
-
-
-
1
-
-
1
-
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
DESCRIPTION
2119798-1
1-22279-3
2119758-1
2119082-8
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-6
5-547505-2
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
21028-2
1338685-1
2168400-1
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
2-1752356-0
2079383-5
2161328-1
1320908-3
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1803057-9
2-240641-0
2119780-6
1-238011-8
8-2119784-7
455888-1
7-1633609-4
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
REVISIONS
DIST
2063440-1
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
-
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
Ocean Side Feed
Applicator
-
DRAWING NO
2151877
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
6
6
A
D
37
62
40
247
38
246
39
PNEUMATIC
250
2
44
7 252
245
35
244
7
249
53
A
260
166
238
50
8
242
82
1
136
2
2
2
6
C
3
52
1
56
240
4
TERMINAL SUPPORT LOCATION
28
5
41
135
198
66
2
164
A
67
11
213
33
24
SERVO FEEDER
NOT INCLUDED
B
4
51
133
3.20 0.50
[ 0.126
0.019 ]
34 REF
2
SERVO
LATCH PLATE
REF
1
137
172
2
8
7
59
C
2
243
63
163
D
117 REF
10
A
77
58
74
19
30
20
29
21
B
9
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
1
11
11
30mm STROKE
30mm STROKE
47
13
30 REF
29 REF
30mm STROKE
119
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
18MAR2013
CHK
18MAR2013
APVD
18MAR2013
BOB HIGMAN
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151877
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
FINE CRIMP HEIGHT ADJUST
B
2-2151877-7
FINE CRIMP HEIGHT ADJUST
B
7-2151877-7
WIRE
INSUL
3
2
SET UP GAUGE
2119599-1
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
2-2151877-5
SIZE
DESCRIPTION
B
2-2151877-2
CRIMP
4
20
REVISION
2-2151877-1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
CRIMP TOOLING KIT
CONVERT TO
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
4
2119950-1
1338685-1
SMART APPLICATOR
2161326-1
-
2119951-1
5-18022-5
-
MECHANICAL FEED
2119949-1
1338685-1
SERVO LATCH PLATE
2119951-1
-
8-2151877-5
8-2151877-4
2119641-2
1901094-3
5-18022-5
2119653-2
8-2151877-5
1901094-3
2119799-1
1-1752354-8
-
2168400-6
-
(QUANTITY 2)
-
-
1-1752354-8
2168400-6
-
8-2151877-4
-
-
-
MECHANICAL FEED
2119949-1
1338685-1
5-18022-5
2119653-2
-
-
1338685-1
5-18022-5
2119641-2
2119799-1
2063440-1
-
-
-
-
-
-
-
-
-
6
-
2119950-1
-
-
PNEUMATIC FEED
-
-
(QUANTITY 2)
2161326-1
-
-
-
-
-
-
-
-
TYPE
2.03 mm [.080]
APPLICATOR INSTRUCTIONS
408-10389
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
3.40-4.20 mm [.134-.165 IN]
C
-
SOCKET CONTACT-ELO, CRIMP VERSION
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
114-18433
-
-
INSULATION DIAMETER RANGE
-
1.60-1.90 mm [.063-.075 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1411567-1
1411575-1
2-1411551-2
WIRE
SIZE
0.75mm2
0.60mm2
TE TERMINAL
C1__DWG_PN_1_0
1411551-1
1411575-2
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_3_0
1411553-1
1411551-2
C1__DWG_PN_3_1
C1__DWG_PN_3_2
TE TERMINAL
-
C1__DWG_PN_4_0
1411561-2
2-1411551-1
-
C1__DWG_PN_4_1
-
C1__DWG_PN_4_2
-
C1__DWG_PN_1_3
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.17+/-0.03 [.046+/-.001]
1.11+/-0.03 [.044+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
6.0
6.8
-
6
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
1
2
-
-
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
-
-
2151877 -4
2151877 -4
2151877 -5
-
1
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
A
-
6
11
-
1
& 242.
-
1
& 152.
1
1
-
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
-
1
-
1
-
1
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
-
251
250
249
ITEM
NO
1
1
1
1
-
1
1
1
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
1
1
1
1
1
1
-
2
1
REF
-
-
-
1
-
-
1
-
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1-22279-3
2119082-8
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-6
5-547505-2
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
21028-2
1338685-1
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
2-1752356-0
2079383-5
2161328-1
1320908-3
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1803057-9
2-240641-0
2119780-6
1-238011-8
8-2119784-7
455888-1
7-1633609-4
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
66
-
2063440-1
F
O
1.57 mm [.062]
A
-
SMART APPLICATOR
-
REVISIONS
DIST
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO LATCH PLATE
LOC
1
DWN
18MAR2013
CHK
18MAR2013
APVD
18MAR2013
BOB HIGMAN
G.BAILEY
M.CLIFFORD
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-6
1
SIMP_5-547505-2
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
21028-2
1
1338685-1
2
2168083-8
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2-1752356-0
2
2079383-5
1
2161328
1
1320908-3
1
2119959-1
1
1-455888-0
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1803057-9
1
2-240641-0
..
1
ITEM_6
1
2119780-6
1
1-238011-8
1
8-2119784-7
1
455888-1
1
7-1633609-4
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2079764
246
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
77
74
71
67
66
63
62
59
58
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119082-8
DESCRIPTION
PRODUCT SPEC
-
1
1-22279-3_SIMP
Ocean Side Feed
Applicator
-
DRAWING NO
2151877
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
DWN
APVD
-
-
-
251
62
6
MECHANICAL
40
145
38
A
D
DATE
246
39
7
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
53
2
8
249
242
2
6
3.20 0.50
[ 0.126
0.019 ]
63
238
A
166
50
163
REF
8
7
34
59
82
136
1
137
C
1
TERMINAL SUPPORT LOCATION
52
172
56
REF
2
3
51
C
1
4
28
SERVO
LATCH PLATE
5
41
240
133
4
135
198
164
66
2
A
33
SERVO FEEDER
NOT INCLUDED
58
19
10
30
77
213
A
24
B
67
11
74
20
9
21
117 REF
29
B
12
241
13
1
ITEM 30 LOCATED AT
FRONT HOLES
11
30
CAM POSITIONS
REF
29
30mm STROKE
30mm STROKE
30mm STROKE
REF
142
48
151
141
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
49
MECHANICAL
POST FEED
MECHANICAL
PRE FEED
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
18MAR2013
CHK
18MAR2013
APVD
18MAR2013
BOB HIGMAN
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151877
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1
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