Lumileds DS206 High voltage package that reduces system bom Datasheet

ILLUMINATION
For NEW designs consider
this replacement product:
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• LUXEON 3030 HV
LUXEON 3535 HV
High voltage package that reduces
system BOM
LUXEON 3535 HV is a mid power SMD solution available in 24V and 48V
configurations. This high voltage architecture allows for freedom of design
when an LED project requires less bulky, more efficient drivers and an
ultimate cost down on the LED system. Available in a 3535 platform,
this product enables interchangeability with other 3535 products and
is offered in 1/9th micro-color binning structure.
FEATURES AND BENEFITS
PRIMARY APPLICATIONS
Multiple voltages available for mixing in a system to optimize total
voltage output
Downlights
1/9th micro-color binning enables tight color control
Lamps
High voltage for lower current, more efficient and cost effective drivers
High light output per package allows for reduced LED count
Excellent current spreading leads to better light extraction
LM-80 report available
RoHS
COMPLIANT
DS206 LUXEON 3535 HV Product Datasheet ©2016 Lumileds Holding B.V. All rights reserved.
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Average Lumen Maintenance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Environmental Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
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Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
JEDEC Moisture Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Reflow Soldering Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mechanical Dimensions and Package Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Solder Pad Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Package Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Characteristic Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Relative Spectral Distribution vs. Wavelength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Relative Light Output Characteristics over Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Forward Current Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Forward Current vs. Forward Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Typical Light Output Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Typical Radiation Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Radiation Pattern in Cartesian Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Radiation Pattern in Polar Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Emitter Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Emitter Reel Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Product Binning and Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Flux Bin Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Flux Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Forward Voltage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Color Bin Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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General Information
Product Nomenclature
LUXEON 3535 HV is tested and binned at Tj = 25°C with a drive current of 15 mA DC.
The part number designation is explained as follows:
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L1 3 5 -AAB B C D HV0 0 0 0 1
Where:
A
—
designates CCT (2700K = 27)
B
—
designates CRI (70, 80 and 90)
C
—
designates attribute ( 0 )
D
—
designates voltage (A=12V, B=24V, C=48V)
For example, a white LUXEON 3535 HV 4000K/80 CRI 24V emitter has the following part number:
L135 –40800WBHV00001
Average Lumen Maintenance Characteristics
The LUXEON 3535 HV is being tested in accordance with LM-80 standards. Please contact your Lumileds TSM or
sales person for more detailed information.
Environmental Compliance
Lumileds is committed to providing environmentally friendly products to the solid-state lighting market.
LUXEON 3535 HV is compliant to the European Union directives on the restriction of hazardous substances in
electronic equipment, namely the RoHS and REACH directives. Lumileds will not intentionally add the following
restricted material to the LUXEON 3535 HV L135-XX800XHV00001: lead, mercury, cadmium, hexavalent chromium,
polybrominated biphenyls (PBB) or polybrominated diphenyl ethers (PBDE).
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Product Selection
Product Selection Guide for LUXEON 3535 HV LEDs
Junction Temperature = 25°C
Table 1.
Luminous Flux (lm) [1]
@ 15 mA
Luminous Flux (lm) [1]
@ 20 mA
CRI [1]
Rth (°C/W)
Voltage
Nominal
CCT
Minimum
Typical
Typical
Minimum
Typical
24
2700K
L135-27800BHV00001
37
41
53
80
25
24
3000K
L135-30800BHV00001
39
43
55
80
25
24
4000K
L135-40800BHV00001
42
48
60
80
25
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Part Number
24
5000K
L135-50800BHV00001
42
48
60
80
25
48
2700K
L135-27800CHV00001
71
80
102
80
14
48
3000K
L135-30800CHV00001
75
84
107
80
14
48
4000K
L135-40800CHV00001
83
93
120
80
14
48
5000K
L135-50800CHV00001
83
93
120
80
14
Notes for Table 1:
1. Lumileds maintains a tolerance of ± 7.5% on luminous flux and ± 2 on CRI measurements.
Electrical Characteristics
Electrical Characteristics for LUXEON 3535 HV LEDs
Junction Temperature = 25°C, Test Current = 15 mA
Table 2.
Forward Voltage Vf (V)
Part Number
Temperature Coefficient of
Forward Voltage between 25°C and 85°C
DVf / DTj
(mV/°C)
Minimum
Typical
Maximum
L135-27800BHV00001
L135-30800BHV00001
L135-40800BHV00001
L135-50800BHV00001
22
24
26
-13
L135-27800CHV00001
L135-30800CHV00001
L135-40800CHV00001
L135-50800CHV00001
44
48
52
-26
Notes for Table 2:
1. Forward voltage test tolerance: ± 0.1 volts.
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Absolute Maximum Ratings
Table 3.
Parameter
DC Forward Current
Maximum Performance
30 mA
[1]
40 mA
LED Junction Temperature [1]
125°C
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Peak Pulsed Forward Current [2]
ESD Sensitivity
< 2000V Human Body Model (HBM) Class 2A JS-001-2012
Operating Case Temperature at 15 mA
-40°C - 105°C
Storage Temperature
-40°C - 105°C
Soldering Temperature
JEDEC 020D 260°C
Allowable Reflow Cycles
3
Reverse Voltage (Vr)
n/a
Notes for Table 3:
1. Ripple current with a frequency of 50-150 Hz is allowed as long as the average of the current waveform is below 30 mA and the maximum of the current waveform is lower than 40mA.
2. At 10% duty cycle and pulse width 10ms.
3. LUXEON 3535 HV LEDs are not designed to be driven in reverse bias.
4. At a maximum reverse current of 10 μA.
JEDEC Moisture Sensitivity
Table 4.
2
Soak Requirements
Standard
Floor Life
Level
Time
Conditions
Time
Conditions
1 year
[ 30°C / 60% RH
168 Hrs. ± 5/0 Hrs.
[85°C / 60% RH
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Reflow Soldering Characteristics
Figure 1. Temperature profile for Table 5.
Table 5. Reflow Profile in Accordance with J-Std-020D
Profile Feature
Lead Free Assembly
Preheat/Soak:
Temperature Min (Tsmin )
Temperature Max (Tsmax )
Maximum Time (ts) from Tsmin to Tsmax
150°C
200°C
120 seconds
Ramp–up Rate (TL to Tp )
3°C / second
Liquidous Temperature ( TL )
217°C
Maximum Time (tL ) Maintained TL
150 seconds
Maximum Peak Package Body Temperature (Tp )
260°C
Time (tp ) within 5°C of the specified temperature (Tc )
10 - 30 seconds
Maximum Ramp-Down Rate (Tp to TL )
6°C / second
Maximum Time 25°C to Peak Temperature
8 minutes
Notes for Table 5:
1. All temperatures refer to the application Printed Circuit Board (PCB), measured on the surface adjacent to the package body.
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Mechanical Dimensions and Package Information
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2.6
Cathode
Anode
3.50±0.15
2.7
3.40±0.15
Part Mark
Cathode
1.9
0.8
3.7 MAX
0.3
0.8
Figure 2.
Notes for Figure 2:
1. All dimensions are in millimeters.
2. Tolerance ± 0.10mm.
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Solder Pad Design
Figure 3. Solder pad layout.
Notes for Figure 3:
1. The drawing above shows the recommend solder pad layout on the Printed Circuit Board (PCB).
2. All dimensions are in millimeters.
3. Application Brief AB203 provides details for this layout. In addition, the .drawing files are available at www.lumileds.com.
Package Information
Table 6. Package Information for L135-xx80-0xHV-00001
Material/Component
Specification
Lead Frame Base
Package Body
Encapsulate
Weight
Copper Alloy
High Temperature Thermal Plastic
Silicone Resin, with Phosphor
0.08gram
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Characteristic Curves
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Relative Spectral Distribution vs. Wavelength
Junction Temperature = 25°C; Test Current = 15 mA
Figure 4. Color spectrum, L135-xx80-0xHV-00001.
Relative Light Output Characteristics over Junction Temperature
Test Current = 15 mA
Figure 5. Relative light output vs. junction temperature, L135-xx80-0xHV-00001.
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Typical Forward Current Characteristics
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Forward Current vs. Forward Voltage for L135-xx80-0BHV-00001
Junction Temperature = 25°C
Figure 6. Typical forward current vs. forward voltage, L135-xx80-0BHV-00001.
Forward Current vs. Forward Voltage for L135-xx80-0CHV-00001
Junction Temperature = 25°C
Figure 7. Typical forward current vs. forward voltage, L135-xx80-0CHV-00001.
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Typical Light Output Characteristics
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Relative Light Output vs. Forward Current
Junction Temperature = 25°C
Figure 8. Relative light output vs. forward current, L135-xx80-0xHV-00001.
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Typical Radiation Patterns
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Radiation Pattern in Cartesian Coordinate System
Junction Temperature = 25°C
Figure 9. Typical spatial radiation pattern, L135-xx80-0xHV-00001.
Radiation Pattern in Polar Coordinate System
Junction Temperature = 25°C
Figure 10. Typical polar radiation pattern, L135-xx80-0xHV-00001.
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Emitter Packaging
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Emitter Pocket Tape Packaging
Figure 11. Emitter pocket tape packaging.
Notes for Figure 11:
1. All dimensions are in millimeters.
2. Empty component pockets sealed with top cover tape.
3. The maximum number of consecutive missing LEDs is two.
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Emitter Reel Packaging
329
100 +/-0.5
13,1 +0,5
-0,2
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18.4 (max, measure at hub)
1.5
n
mi
+2
12,4-0
Figure 12. Emitter reel packaging.
Notes for Figure 12:
1. All dimensions are in millimeters.
2. Empty component pockets sealed with top cover tape.
3. 13 inch reel-5000 pieces per reel.
4. Minimum packing quantity is 5000 pieces.
5. The maximum number of consecutive missing LEDs is two.
6. In accordance with EIA-481-1-B specification.
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Product Binning and Labeling
Purpose of Product Binning
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In the manufacturing of semiconductor products, there is a variation of performance around the average values given
in the technical data sheets. For this reason, Lumileds bins the LED components for luminous flux, color and forward
voltage (Vf).
Decoding Product Bin Labeling
LUXEON mid-power emitters are labeled using a four digit alphanumeric code (CAT code) depicting the bin values for
emitters packaged on a single reel. All emitters packaged within a reel are of the same 3-variable bin combination.
Using these codes, it is possible to determine optimum mixing and matching of products for consistency in a given
application.
Reels of 2700K, 3000K, 3500K, 4000K, 5000K emitters are labeled with the CAT code following the format below.
ABCD
Where:
A
—
Flux bin (L etc.)
B & C—
Color bin (For example 5J, 5D, 5L, 5M)
D
Vf bin
—
Luminous Flux Bins
Table 7 and Table 8 list the standard photometric luminous flux bins for LUXEON mid-power emitters (tested and
binned at 15 mA). Although several bins are outlined, product availability in a particular bin varies by production run
and by product performance. Not all bins are available in all colors. Please contact your Lumileds representative for
the L135-xx80-xBHV-00001 & L135-xx80-xCHV-00001 flux bins.
Flux Bin Labeling
Table 7. Flux Bins for L135-xx80-0BHV-00001
Bin Code
Minimum Photometric Flux (lm)
Maximum Photometric Flux (lm)
K
28
32
L
32
36
M
36
40
P
40
44
Q
44
48
R
48
52
S
52
56
Note for Table 7:
1. Tested and binned at 25°C, If = 15 mA. Tester tolerance: ± 7.5%.
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Flux Bins
Table 8. Flux Bins for L135-xx80-0CHV-00001
Bin Code
Minimum Photometric Flux (lm)
Maximum Photometric Flux (lm)
B
60
65
70
65
70
75
E
75
80
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D
F
80
85
G
85
90
H
90
95
Bin Code
Minimum Forward Voltage (V)
Maximum Forward Voltage (V)
F
22.0
22.8
Note for Table 8:
1. Tested and binned at 25°C, If = 15 mA. Tester tolerance: ± 7.5%.
Forward Voltage Bins
Table 9. Vf Bins for L135-xx80-0BHV-00001
G
22.8
23.6
H
23.6
24.4
I
24.4
25.2
J
25.2
26.0
Bin Code
Minimum Forward Voltage (V)
Maximum Forward Voltage (V)
45.6
Note for Table 9:
1. Tested and binned at 25°C, If = 15 mA. Tester tolerance: ± 1.5%.
Table 10. Vf Bins for L135-xx80-0CHV-00001
L
44.0
M
45.6
47.2
P
47.2
48.8
Q
48.8
50.4
R
50.4
52.0
Note for Table 10:
1. Tested and binned at 25°C, If = 15 mA. Tester tolerance: ± 1.5%.
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Color Bin Structure
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L135-2780-0xHV-00001 Color Bin Structure
Figure 13. 2700K 1/9th color bin structure.
Table 11.
Nominal
ANSI CCT
Color Space
Target Center Point
(cx, cy)
Major Axis,
a
2700K
Single 3-step MacAdam ellipse
(0.4578, 0.4101)
2700K
Single 5-step MacAdam ellipse
(0.4578, 0.4101)
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
Minor Axis,
b
Ellipse
Rotation Angle
0.00810
0.00420
53.70°
0.01350
0.00700
53.70°
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Color Bin Structure, Continued
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L135-2780-0xHV-00001 Color Bin Structure
Figure 14. 3000K 1/9th color bin structure.
Table 12.
Nominal
ANSI CCT
Color Space
Target Center Point
(cx, cy)
Major Axis,
a
3000K
Single 3-step MacAdam ellipse
(0.4338, 0.403)
3000K
Single 5-step MacAdam ellipse
(0.4338, 0.403)
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
Minor Axis,
b
Ellipse
Rotation Angle
0.00834
0.00408
53.22°
0.01390
0.00680
53.22°
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Color Bin Structure, Continued
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L135-4080-0XHV-00001 Color Bin Structure
Figure 15. 4000K 1/9th color bin structure.
Table 13.
Nominal
ANSI CCT
Color Space
Target Center Point
(cx, cy)
Major Axis,
a
Minor Axis,
b
Ellipse
Rotation Angle
4000K
Single 3-step MacAdam ellipse
(0.3818, 0.3797)
0.00939
0.00402
53.72°
4000K
Single 5-step MacAdam ellipse
(0.3818, 0.3797)
0.01565
0.00670
53.72°
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
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Color Bin Structure, Continued
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L135-5080-0XHV-00001 Color Bin Structure
Figure 16. 5000K 1/9th color bin structure.
Table 14.
Nominal
ANSI CCT
Color Space
Target Center Point
(cx, cy)
Major Axis,
a
5000K
Single 3-step MacAdam ellipse
(0.3447, 0.3553)
5000K
Single 5-step MacAdam ellipse
(0.3447, 0.3553)
DS206 LUXEON 3535 HV Product Datasheet 20160628 ©2016 Lumileds Holding B.V. All rights reserved.
Minor Axis,
b
Ellipse
Rotation Angle
0.00822
0.00354
59.62°
0.01370
0.00590
59.62°
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About Lumileds
Lumileds is the global leader in light engine technology. The company develops, manufactures and distributes groundbreaking
LEDs and automotive lighting products that shatter the status quo and help customers gain and maintain a competitive edge.
With a rich history of industry “firsts,” Lumileds is uniquely positioned to deliver lighting advancements well into the future by
maintaining an unwavering focus on quality, innovation and reliability.
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To learn more about our portfolio of light engines, visit lumileds.com.
©2016 Lumileds Holding B.V. All rights reserved.
LUXEON is a registered trademark of the Lumileds Holding B.V.
in the United States and other countries.
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Product Datasheet 20160628
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