Wall DCPDL06-12S05 6 watt dc/dc power converter Datasheet

Plastic Case (Standard)
Size: 0.86 x 0.44 x 0.36 inches
Metal Case (Suffix “M”)
Size: 0.86 x 0.44 x 0.36 inches
DCPDL06 SERIES
6 Watt DC/DC Power Converters
Rev C
Wall Industries, Inc.
FEATURES
 0.86” x 0.44” x 0.36” SIP Package
 1600VDC I/O Isolation (Optional 3000VDC Isolation)
 Input Under Voltage Protection
 Continuous Short Circuit Protection
 High Efficiency up to 86%
 Plastic (Standard) & Metal (Suffix “M”) Case Types Available
 2:1 Wide Input Voltage Ranges
 CE Mark Meets 2006/95/EC, 93/68/EEC, & 2004/108/EC
 6 Watts Maximum Output Power
 UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals
 Remote ON/OFF Control
 Compliant to RoHS EU Directive 2011/65/EU
DESCRIPTION
The DCPDL06 series of DC/DC power converters provides 6 watts of output power in a 0.86 x 0.44 x 0.36 inch SIP
package. This series has single and dual output models with 2:1 wide input voltage ranges of 4.5-9VDC, 9-18VDC,
18-36VDC, and 36-75VDC. Some features include high efficiency up to 86%, 1600VDC (standard) or 3000VDC
(suffix “H”) I/O isolation, remote ON/OFF control, and short circuit and input under voltage protection. Both
plastic (standard) and metal (suffix “M”) case types are available for this series. All models are RoHS compliant and
have UL60950-1, EN60950-1, and IEC60950-1 safety approvals. This series is best suited for use in industry control
systems, wireless networks, telecom/datacom, measurement equipment, and semiconductor equipment.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number
DCPDL06-5S3.3
DCPDL06-5S05
DCPDL06-5S09
DCPDL06-5S12
DCPDL06-5S15
DCPDL06-5S24
DCPDL06-12S3.3
DCPDL06-12S05
DCPDL06-12S09
DCPDL06-12S12
DCPDL06-12S15
DCPDL06-12S24
DCPDL06-24S3.3
DCPDL06-24S05
DCPDL06-24S09
DCPDL06-24S12
DCPDL06-24S15
DCPDL06-24S24
DCPDL06-48S3.3
DCPDL06-48S05
DCPDL06-48S09
DCPDL06-48S12
DCPDL06-48S15
DCPDL06-48S24
Input Voltage Range
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output
Voltage
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
Output Current
Min Load
Max Load
0mA
1300mA
0mA
1200mA
0mA
666mA
0mA
500mA
0mA
400mA
0mA
250mA
0mA
1300mA
0mA
1200mA
0mA
666mA
0mA
500mA
0mA
400mA
0mA
250mA
0mA
1300mA
0mA
1200mA
0mA
666mA
0mA
500mA
0mA
400mA
0mA
250mA
0mA
1300mA
0mA
1200mA
0mA
666mA
0mA
500mA
0mA
400mA
0mA
250mA
Output
Voltage
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
Output Current
Min Load
Max Load
0mA
±600mA
0mA
±250mA
0mA
±200mA
0mA
±600mA
0mA
±250mA
0mA
±200mA
0mA
±600mA
0mA
±250mA
0mA
±200mA
0mA
±600mA
0mA
±250mA
0mA
±200mA
Output
Ripple & Noise
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
No Load (2)
Input Current
65mA
105mA
105mA
105mA
105mA
105mA
40mA
55mA
55mA
55mA
55mA
55mA
20mA
28mA
28mA
28mA
28mA
28mA
14mA
14mA
14mA
14mA
14mA
14mA
Output
Power
4.3W
6W
6W
6W
6W
6W
4.3W
6W
6W
6W
6W
6W
4.3W
6W
6W
6W
6W
6W
4.3W
6W
6W
6W
6W
6W
No Load
Input Current
105mA
105mA
105mA
55mA
55mA
55mA
28mA
28mA
28mA
14mA
14mA
14mA
Output
Power
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
Efficiency
77%
81%
83%
84%
84%
84%
78%
83%
84%
85%
85%
84%
78%
83%
84%
85%
86%
85%
78%
82%
84%
85%
86%
84%
Maximum
Capacitive Load
6600µF
3300μF
2000μF
1600μF
1400μF
680μF
6600µF
3300μF
2000μF
1600μF
1400μF
680μF
6600µF
3300μF
2000μF
1600μF
1400μF
680μF
6600µF
3300μF
2000μF
1600μF
1400μF
680μF
DUAL OUTPUT MODELS
Model Number
DCPDL06-5D05
DCPDL06-5D12
DCPDL06-5D15
DCPDL06-12D05
DCPDL06-12D12
DCPDL06-12D15
DCPDL06-24D05
DCPDL06-24D12
DCPDL06-24D15
DCPDL06-48D05
DCPDL06-48D12
DCPDL06-48D15
07/10/2013
Input Voltage Range
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output
Ripple & Noise
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
Efficiency
81%
84%
84%
82%
83%
84%
82%
84%
84%
82%
84%
85%
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Maximum
Capacitive Load
±2000μF
±900F
±660μF
±2000μF
±900F
±660μF
±2000μF
±900F
±660μF
±2000μF
±900F
±660μF
Page 1 of 7
Rev C
Wall Industries, Inc.
DCPDL06 SERIES
6 Watt DC/DC Power Converters
SPECIFICATIONS: DCPDL06 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
4.5
9
18
36
5
12
24
48
Max
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Input Surge Voltage (1 sec)
Input Current
Input Reflected Ripple Current (See Note 1)
Input Filter
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
9
18
36
75
15
36
50
100
See Table
30
Capacitor type
VDC
VDC
mAp-p
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Full load an nominal Vin
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation (Dual Output Models)
Output Power
Output Current
Minimum Load
Maximum Capacitive Load
Ripple & Noise
Transient Response Recovery Time
Power Up
Start-Up Time
Remote On/Off
Temperature Coefficient
Asymmetrical load 25% / 100% FL
Single Output Models
Dual Output Models
-1.0
-0.2
-1.0
-1.0
-5
See Table
+1.0
+0.2
+1.0
+1.0
+5
See Table
See Table
0
Minimum input and constant resistive load
20MHz Bandwidth
25% load step change
Nominal input and constant resistive load
-0.02
%
%
%
%
%
See Table
50
75
500
30
30
+0.02
mVp-p
μs
ms
%/°C
REMOTE ON/OFF
DC/DC ON
DC/DC OFF
DC/DC ON
DC/DC OFF
Positive Logic
Negative Logic
Referenced to -INPUT pin and CTRL pin applied current
(See Application Circuits on page 4)
Referenced to -INPUT pin and CTRL pin applied current
(See Application Circuits on page 4)
2
2
Remote Off Input Current
Open or high impedance
3
4
mA
3
4
mA
Open or high impedance
2.5
mA
PROTECTION
Short Circuit Protection
Input Under Voltage Protection
Continuous, automatic recovery
yes
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Input to Output
Isolation Voltage (1 min)
Input to Case
Output to Case
Isolation Resistance
Isolation Capacitance
07/10/2013
Nominal input voltage and full load
Full load to minimum load
Standard models
Suffix “M” models
Suffix “H” models (only available with plastic case)
Suffix “M” models
Suffix “M” models
500VDC
Standard models
Suffix “M” models
Suffix “H” models (only available with plastic case)
See Table
100
1600
1600
3000
1000
1000
1
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
KHz
VDC
VDC
VDC
GΩ
50
50
50
pF
Page 2 of 7
Rev C
Wall Industries, Inc.
DCPDL06 SERIES
6 Watt DC/DC Power Converters
SPECIFICATIONS: DCPDL06 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
+65
+70
+65
+125
95
MIL-STD-810F
MIL-STD-810F
2,097,000 hours
770,500 hours
770,500 hours
998,700 hours
°C
°C
°C
°C
% RH
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Standard models
Suffix “M” models
Suffix “H” models
Without derating
Storage Temperature
Relative Humidity
Thermal Shock
Vibration
-40
-40
-40
-55
5
BELLCORE TR-NWT-000332. Case 1: 50% Stress, Ta = 40°C
Standard models
MIL-HDBK-217F, Ta=25°C, Full load
Suffix “H” models
(G/B controlled environment)
Suffix “M” models
MTBF
PHYSICAL SPECIFICATIONS
Weight
Dimensions (L x W x H)
Case Material
Standard models
Suffix “M” models
Suffix “H” models
Standard models
Suffix “M” models
Suffix “H” models
Standard models
Suffix “M” models
Suffix “H” models
0.17oz (4.8g)
0.21oz (5.9g)
0.17oz (4.8g)
0.86x0.36x0.44 inch (21.8x9.1x11.2 mm)
0.86x0.36x0.44 inch (21.8x9.1x11.2 mm)
0.86x0.36x0.44 inch (21.8x9.1x11.2 mm)
Non-conductive black plastic
Copper
Non-conductive black plastic
none
Silicon (UL94-V0)
Base Material
Potting Material
SAFETY & EMC CHARACTERISTICS
Safety Approvals
EMI (See Note 1)
EN55022
ESD
EN61000-4-2
Radiated Immunity
Fast Transient (See Note 2)
Surge (See Note 2)
Conducted Immunity
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
IEC60950-1, UL60950-1, EN60950-1
Class A, Class B
Air ±8KV
Contact ±6KV
10 V/m
±2KV
±1KV
10 Vrms
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
NOTES
1. The DCPDL06 series can only meet EMI Class A or Class B and input reflected ripple current with external components added. Please contact
factory for more information.
2. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
The following are the filter capacitors recommended: 5VDC input models: Nippon chemi-con KY series, 330μF/50V
Other input models: Nippon chemi-con KY series, 220μF/100V
3. Two case types are available for this series. Plastic case is standard; for the metal case add the suffix “M” to the model number. See the model
number setup on page 7 for ordering details.
4. 1600VDC I/O isolation is standard; for 3000VDC I/O isolation add the suffix “H” to the model number (Ex: DCPDL06-24S12H). 3000VDC I/O
isolation is only available for plastic case models.
CAUTION: This power module is not internally fused. An input line fuse must always be used.
07/10/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 7
Wall Industries, Inc.
DCPDL06 SERIES
6 Watt DC/DC Power Converters
Rev C
REMOTE ON/OFF APPLICATION CIRCUITS
Positive Logic
The positive logic structure turns the DC/DC module ON during a logic High on the CTRL pin and turns the DC/DC module OFF during a logic low
on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not using the remote
ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON.
DC/DC ON
DC/DC OFF
DC/DC CONVERTER
DC/DC CONVERTER
+INPUT
1kΩ
+INPUT
1kΩ
CTRL
CTRL
3mA Current
Source
3mA Current
Source
-INPUT
-INPUT
Vcc
R2
TTL Signal
5K1
ON/OFF PIN
R1 (KΩ)
R2 (KΩ)
0
7.5
16
Vcc = 9~18 VDC
2.2
1K
Vcc = 18~36 VDC
6.8
33
RIN
Vcc = 36~75 VDC
15
68
CONTROL
R1
Positive Logic
Vcc = 4.5~9 VDC
Negative Logic
The negative logic structure turns the DC/DC module OFF during a logic High on the CTRL pin and turns the DC/DC module ON during a logic
low on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not using the remote
ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON.
DC/DC ON
DC/DC OFF
DC/DC CONVERTER
DC/DC CONVERTER
+INPUT
+INPUT
1kΩ
1kΩ
CTRL
3mA Current
Source
CTRL
3mA Current
Source
-INPUT
-INPUT
Vcc
R2
Negative Logic
R1 (KΩ)
R2 (KΩ)
R3 (KΩ)
Vcc = 4.5~9 VDC
0.36
5.1
7.5
Vcc = 9~18 VDC
2.7
5.1
16
1K
Vcc = 18~36 VDC
7.5
5.1
33
RIN
Vcc = 36~75 VDC
16
5.1
68
R3
TTL Signal
5K1
CONTROL
R1
ON/OFF PIN
07/10/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 7
DCPDL06 SERIES
6 Watt DC/DC Power Converters
Rev C
Wall Industries, Inc.
DERATING CURVES
DCPDL06-48S05 Derating Curve
DCPDL06-48S05M Derating Curve
100
100
Output Power (%)
120
Output Power (%)
120
80
60
40
80
60
40
20
20
0
-40
-20
0
20
0
65
40
85 100
60
120
-40
-20
0
Ambient Temperature (°C)
20
40
70
60
80 90 100
120
Ambient Temperature (°C)
EFFICIENCY CURVES
DCPDL06-48S05 Efficiency vs Input Voltage
DCPDL06-48S05 Efficiency vs Output Current
90
85
80
75
70
65
60
55
50
45
40
35
30
90
Efficiency (%)
Efficiency (%)
85
80
75
70
65
60
36
40
44
48
52
56
60
64
68
72
75
Vin=36V
Vin=48V
Vin=75V
10
20
30
40
50
Input Voltage (VDC)
60
70
80
90
100
% of Full Load
RECOMMENDED EMI FILTER
EN55022 Class A
C4
L1
+Vin
+INPUT
C1
C2
Model
C1
C2
C3
L1
DCPDL06-05xxx
22μF/10V
1210 MLCC
22μF/10V
1210 MLCC
150pF/3KV
1808 MLCC
2.2μH 0504 SMD
Inductor PMT-059
DCPDL06-12xxx
22μF/25V
1812 MLCC
N/A
680pF/3KV
1808 MLCC
8.2μH 0504 SMD
Inductor PMT-077
DCPDL06-24xxx
10μF/50V
1210 MLCC
N/A
1000pF/3KV
1808 MLCC
10μH 0504 SMD
Inductor PMT-047
DCPDL06-48xxx
4.7μF/100V
1812 MLCC
N/A
1000pF/3KV
1808 MLCC
33μH 0504 SMD
Inductor PMT-089
+Vout
DC/DC
CONVERTER
LOAD
EN55022 Class B
-INPUT
-Vin
-Vout
Model
C1
C2
C3
47μF/16V
47μF/16V 150pF/3KV
DCPDL06-05xxx
1210 MLCC 1210 MLCC 1808 MLCC
C3
07/10/2013
C4
L1
N/A
3.3μH 0504 SMD
Inductor PMT-044
DCPDL06-12xxx
22μF/25V
22μF/25V 330pF/3KV 330pF/3KV
1812 MLCC 1812 MLCC 1808 MLCC 1808 MLCC
8.2μH 0504 SMD
Inductor PMT-077
DCPDL06-24xxx
10μF/50V
10μF/50V 330pF/3KV 330pF/3KV
1210 MLCC 1210 MLCC 1808 MLCC 1808 MLCC
10μH 0504 SMD
Inductor PMT-047
DCPDL06-48xxx
4.7μF/100V 4.7μF/100V 330pF/3KV 330pF/3KV
1812 MLCC 1812 MLCC 1808 MLCC 1808 MLCC
33μH 0504 SMD
Inductor PMT-089
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 7
DCPDL06 SERIES
6 Watt DC/DC Power Converters
Rev C
Wall Industries, Inc.
MECHANICAL DRAWINGS
Plastic Case (Standard)
Unit: inches (mm)
0.44 (11.2)
0.86 (21.8)
0.16
(4.1)
0.02 (0.5)
FRONT VIEW
PIN CONNECTIONS (Standard Models)
PIN
SINGLE
DUAL
1
-INPUT
-INPUT
2
+INPUT
+INPUT
3
CTRL
CTRL
5
NC
NC
6
+OUTPUT
+OUTPUT
7
-OUTPUT
COMMON
8
NC
-OUTPUT
1
2
3
5
0.100 (2.54)
6
7
PIN CONNECTIONS (Suffix “H” Models)
PIN
SINGLE
DUAL
1
-INPUT
-INPUT
2
+INPUT
+INPUT
3
CTRL
CTRL
5
NO PIN
NO PIN
6
+OUTPUT
+OUTPUT
7
-OUTPUT
COMMON
8
NC
-OUTPUT
8
0.01 (0.25)
Rectangular Pin
BOTTOM VIEW
NOTES
1. Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
2. Pin Pitch Tolerance: ±0.01 (±0.25)
3. Pin Dimension Tolerance: ±0.004 (±0.1)
4. All dimensions are for reference only
0.13
(3.3)
0.36 (9.1)
0.700 (17.78)
0.02 (0.5)
0.08 (2.0)
Metal Case (Suffix “M”)
0.02 (0.6)
0.14
(3.5)
0.09
(2.5)
0.04 (1.0)
0.14
(3.5)
0.02 (0.6)
FRONT VIEW
0.16 (4.1)
0.44 (11.2)
Unit: inches (mm)
1
2
3
5
0.100 (2.54)
0.08 (2.0)
6
7
0.02 (0.6)
PIN NO. 9, 12
8
0.700 (17.78)
12
0.13 (3.3)
0.36 (9.1)
0.38 (9.55)
10
BOTTOM VIEW
0.01 (0.25)
Rectangular Pin
0.42 (10.6)
11
PIN CONNECTIONS
SINGLE
DUAL
-INPUT
-INPUT
+INPUT
+INPUT
CTRL
CTRL
NC
NC
+OUTPUT
+OUTPUT
-OUTPUT
COMMON
NC
-OUTPUT
CASE
CASE
STAND OFF
STAND OFF
STAND OFF
STAND OFF
CASE
CASE
PIN NO. 10, 11
0.86 (21.8)
9
0.09
(2.5)
PIN
1
2
3
5
6
7
8
9
10
11
12
NOTES
1. Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
2. Pin Pitch Tolerance: ±0.01 (±0.25)
3. Pin Dimension Tolerance: ±0.004 (±0.1)
4. All dimensions are for reference only
0.02 (0.5)
07/10/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 6 of 7
DCPDL06 SERIES
6 Watt DC/DC Power Converters
Rev C
Wall Industries, Inc.
MODEL NUMBER SETUP
DCPDL
06
Series Name
-
48
S
12
M
Output Power
Input Voltage
Output Quantity
Output Voltage
Assembly Options
6: 6 Watts
5: 4.5-9 VDC
S: Single Output
33: 3.3 VDC
None: Plastic Case w/ 1600VDC isolation
12: 9-18 VDC
05: 5 VDC
H: Plastic Case w/ 3000VDC Isolation
24: 18-36 VDC
09: 9 VDC
M: Metal Case w/ 1600VDC isolation
48: 36-75 VDC
12: 12 VDC
15: 15 VDC
24: 24 VDC
D: Dual Output
05: ±5 VDC
12: ±12 VDC
15: ±15 VDC
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO90012008 certification is just one example of our commitment to producing a high quality, well-documented product for our
customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working
closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue
to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to
discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
07/10/2013
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
5 Watson Brook Rd.
Exeter, NH 03833
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
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