FERROXCUBE DATA SHEET E18/4/10 Planar E cores and accessories Supersedes data of September 2004 2008 Sep 01 Ferroxcube Planar E cores and accessories E18/4/10 CORES Effective core parameters of a set of E cores SYMBOL PARAMETER VALUE UNIT Σ(I/A) core factor (C1) 0.616 mm−1 Ve effective volume 960 mm3 14 ±0.3 Ie effective length 24.3 mm 4 ±0.1 Ae effective area 39.3 mm2 Amin minimum area 39.3 mm2 m mass of core half ≈ 2.4 g 18 ±0.35 handbook, halfpage 2 ±0.1 10 ±0.2 CBW297 R0.8 (12×) Dimensions in mm. Fig.1 E18/4/10 core half. Effective core parameters of an E/PLT combination SYMBOL PARAMETER VALUE UNIT Σ(I/A) core factor (C1) 0.514 mm−1 Ve effective volume 800 mm3 Ie effective length 20.3 mm Ae effective area 39.5 mm2 Amin minimum area 39.5 mm2 m mass of plate ≈ 1.7 g handbook, halfpage 18 ±0.35 2 ±0.05 Ordering information for plates GRADE TYPE NUMBER 3C90 PLT18/10/2-3C90 3C92 PLT18/10/2-3C92 3C93 PLT18/10/2-3C93 3C94 PLT18/10/2-3C94 3C95 PLT18/10/2-3C95 3C96 PLT18/10/2-3C96 3F3 PLT18/10/2-3F3 3F35 PLT18/10/2-3F35 3F4 PLT18/10/2-3F4 3F45 PLT18/10/2-3F45 3E6 PLT18/10/2-3E6 2008 Sep 01 10 ±0.2 R0.8 CBW298 Dimensions in mm. Fig.2 PLT18/10/2. 2 4 ±0.1 Ferroxcube Planar E cores and accessories E18/4/10 Core halves for use in combination with an non-gapped E core AL measured in combination with a non-gapped core half, clamping force for AL measurements, 20 ±10 N, using a PCB coil containing 4 layers of 8 tracks each, total height 1.6 mm. GRADE 3C90 AL (nH) µe 100 ±3% ≈ 49 AIR GAP (µm) ≈ 800 TYPE NUMBER E18/4/10-3C90-A100-E 160 ±3% ≈ 78 ≈ 420 E18/4/10-3C90-A160-E 250 ±5% ≈ 123 ≈ 220 E18/4/10-3C90-A250-E E18/4/10-3C90-A315-E ≈ 154 ≈ 170 3200 ±25% 315 ±8% ≈ 1560 ≈0 E18/4/10-3C90 3C92 2330 ±25% ≈ 1140 ≈0 E18/4/10-3C92 3C93 2700 ±25% ≈ 1320 ≈0 3C94 100 ±3% ≈ 49 ≈ 800 E18/4/10-3C93 E18/4/10-3C94-A100-E 160 ±3% ≈ 78 ≈ 420 E18/4/10-3C94-A160-E 250 ±5% ≈ 123 ≈ 220 E18/4/10-3C94-A250-E E18/4/10-3C94-A315-E ≈ 154 ≈ 170 3200 ±25% 315 ±8% ≈ 1560 ≈0 E18/4/10-3C94 3C95 3800 ±25% ≈ 1870 ≈0 E18/4/10-3C95 3C96 2900 ±25% ≈ 1410 ≈0 ≈ 49 ≈ 800 3F3 100 ±3% E18/4/10-3C96 E18/4/10-3F3-A100-E 160 ±3% ≈ 78 ≈ 420 E18/4/10-3F3-A160-E 250 ±5% ≈ 123 ≈ 220 E18/4/10-3F3-A250-E E18/4/10-3F3-A315-E ≈ 154 ≈ 170 2700 ±25% 315 ±8% ≈ 1320 ≈0 3F35 2200 ±25% ≈ 1070 ≈0 3F4 100 ±3% ≈ 49 ≈ 800 E18/4/10-3F4-A100-E 160 ±3% ≈ 78 ≈ 420 E18/4/10-3F4-A160-E E18/4/10-3F3 E18/4/10-3F35 250 ±5% ≈ 123 ≈ 220 E18/4/10-3F4-A250-E 315 ±8% ≈ 154 ≈ 170 E18/4/10-3F4-A315-E 1550 ±25% ≈ 760 ≈0 E18/4/10-3F4 3F45 1550 ±25% ≈ 760 ≈0 E18/4/10-3F45 3E6 13500 +40/-30% ≈ 6600 ≈0 E18/4/10-3E6 2008 Sep 01 3 Ferroxcube Planar E cores and accessories E18/4/10 Core halves for use in combination with a plate (PLT) AL measured in combination with a plate (PLT), clamping force for AL measurements, 20 ±10 N, using a PCB coil containing 4 layers of 8 tracks each, total height 1.6 mm. GRADE 3C90 AL() (nH) µe 100 ±3% ≈ 41 AIR GAP (µm) ≈ 870 TYPE NUMBER E18/4/10-3C90-A100-P 160 ±3% ≈ 65 ≈ 470 E18/4/10-3C90-A160-P 250 ±5% ≈ 102 ≈ 240 E18/4/10-3C90-A250-P E18/4/10-3C90-A315-P ≈ 129 ≈ 170 3680 ±25% 315 ±8% ≈ 1500 ≈0 E18/4/10-3C90 3C92 2690 ±25% ≈ 1100 ≈0 E18/4/10-3C92 3C93 3100 ±25% ≈ 1270 ≈0 3C94 100 ±3% ≈41 ≈870 E18/4/10-3C93 E18/4/10-3C94-A100-P 160 ±3% ≈65 ≈470 E18/4/10-3C94-A160-P 250 ±5% ≈102 ≈240 E18/4/10-3C94-A250-P E18/4/10-C94-A315-P ≈129 ≈170 3680 ±25% 315 ±8% ≈ 1500 ≈0 E18/4/10-3C94 3C95 4340 ±25% ≈ 1780 ≈0 E18/4/10-3C95 3C96 3250 ±25% ≈ 1320 ≈0 ≈41 ≈870 3F3 100 ±3% E18/4/10-3C96 E18/4/10-3F3-A100-P 160 ±3% ≈65 ≈470 E18/4/10-3F3-A160-P 250 ±5% ≈102 ≈240 E18/4/10-3F3-A250-P E18/4/10-3F3-A315-P ≈129 ≈170 3100 ±25% 315 ±8% ≈ 1270 ≈0 3F35 2500 ±25% ≈ 1020 ≈0 3F4 100 ±3% ≈41 ≈870 E18/4/10-3F4-A100-P 160 ±3% ≈65 ≈470 E18/4/10-3F4-A160-P E18/4/10-3F3 E18/4/10-3F35 250 ±5% ≈102 ≈240 E18/4/10-3F4-A250-P 315 ±8% ≈129 ≈170 E18/4/10-3F4-A315-P 1800 ±25% ≈ 740 ≈0 E18/4/10-3F4 3F45 1800 ±25% ≈ 740 ≈0 E18/4/10-3F45 3E6 15500 +40/-30% ≈ 6400 ≈0 E18/4/10-3E6 2008 Sep 01 4 Ferroxcube Planar E cores and accessories E18/4/10 Properties of core sets under power conditions B (mT) at GRADE H = 250 A/m; f = 10 kHz; T = 100 °C CORE LOSS (W) at f = 100 kHz; ˆ = 100 mT; B T = 100 °C f = 100 kHz; ˆ = 200 mT; B T = 25 °C f = 100 kHz; ˆ = 200 mT; B T = 100 °C f = 400 kHz; ˆ = 50 mT; B T = 100 °C f = 500 kHz; ˆ = 50 mT; B T = 100 °C E+E18-3C90 ≥320 ≤ 0.105 − − − − E+PLT18-3C90 ≥320 ≤ 0.095 − − − − E+E18-3C92 ≥370 ≤ 0.085 − ≤ 0.6 − − E+PLT18-3C92 ≥370 ≤ 0.075 − ≤ 0.5 − − E+E18-3C93 ≥320 ≤ 0.085(1) − ≤ 0.6(1) − − E+PLT18-3C93 ≥320 ≤ − ≤ − − E+E18-3C94 ≥320 ≤ 0.085 − ≤ 0.6 − − E+PLT18-3C94 ≥320 ≤ 0.075 − ≤ 0.5 − − E+E18-3C95 ≥320 − ≤ 0.53 ≤ 0.5 − − E+PLT18-3C95 ≥320 − ≤ 0.44 ≤ 0.42 − − 0.075(1) 0.5(1) E+E18-3C96 ≥320 ≤ 0.065 − ≤ 0.45 ≤ 0.18 ≤ 0.35 E+PLT18-3C96 ≥320 ≤ 0.06 − ≤ 0.4 ≤ 0.15 ≤ 0.3 E+E18-3F3 ≥300 ≤ 0.11 − − ≤ 0.19 − E+PLT18-3F3 ≥300 ≤ 0.09 − − ≤ 0.16 − E+E18-3F35 ≥300 − − − ≤ 0.09 ≤ 0.13 E+PLT18-3F35 ≥300 − − − ≤ 0.08 ≤ 0.12 1. Measured at 140 °C. Properties of core sets under power conditions (continued) B (mT) at CORE LOSS (W) at H = 250 A/m; f = 10 kHz; T = 100 °C f = 500 kHz; ˆ = 100 mT; B T = 100 °C f = 1 MHz; ˆ = 30 mT; B T = 100 °C f = 1 MHz; ˆ = 50 mT; B T = 100 °C f = 3 MHz; ˆ = 10 mT; B T = 100 °C E+E18-3F35 ≥300 ≤ 1.0 − − − E+PLT18-3F35 ≥300 ≤ 0.9 − − − E+E18-3F4 ≥250 − ≤ 0.3 − ≤ 0.45 E+PLT18-3F4 ≥250 − ≤ 0.24 − ≤ 0.39 E+E18-3F45 ≥250 − ≤ 0.22 ≤ 0.82 ≤ 0.38 E+PLT18-3F45 ≥250 − ≤ 0.18 ≤ 0.67 ≤ 0.32 GRADE 2008 Sep 01 5 Ferroxcube Planar E cores and accessories E18/4/10 MOUNTING INFORMATION 4.25 min. R 0.8 max. handbook, 4 columns 10.4 min. 13.5 max. 18.5 min. CBW551 Fig.3 Recommended PCB cut-out for glued planar E18/4/10 cores. 2008 Sep 01 6 Ferroxcube Planar E cores and accessories E18/4/10 BLISTER TAPE AND REEL DIMENSIONS K0 handbook, full pagewidth P0 D0 T P2 E F cover tape B0 P1 For dimensions see Table 1. Fig.4 Blister tape. Table 1 Physical dimensions of blister tape; see Fig.4 SIZE DIMENSIONS (mm) A0 10.5 ±0.2 B0 18.7 ±0.2 K0 4.5 ±0.2 T 0.3 ±0.05 W 32.0 ±0.3 E 1.75 ±0.1 F 14.2 ±0.1 D0 1.5 +0.1 D1 ≥ 2.0 P0 4.0 ±0.1 P1 16.0 ±0.1 P2 2.0 ±0.1 S 28.4 ±0.1 2008 Sep 01 7 W CBW404 D1 A0 S direction of unreeling Ferroxcube Planar E cores and accessories E18/4/10 cover film handbook, full pagewidth direction of unreeling blister tape CBW405 Fig.5 Construction of blister tape. direction of unreeling leader 552 mm handbook, full pagewidth minimum number of empty compartments trailer cover tape only CBW406 Leader: length of leader tape is 552 mm minimum covered with cover tape. Trailer: 160 mm minimum (secured with tape). Storage temperature range for tape: −25 to +45 °C. Fig.6 Leader/trailer tape. 2008 Sep 01 8 Ferroxcube Planar E cores and accessories E18/4/10 W2 handbook, full pagewidth 20.5 12.75 0.15 N 0 A MSA284 W1 Dimensions in mm. For dimensions see Table 2. Fig.7 Reel. Table 2 Reel dimensions; see Fig.7 DIMENSIONS (mm) SIZE 32 2008 Sep 01 A N W1 W2 330 100 ±5 32.4 ≤36.4 9 Ferroxcube Planar E cores and accessories E18/4/10 DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS PRODUCT STATUS DEFINITIONS Preliminary specification Development This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS INDICATION DEFINITION Prototype These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. Design-in These products are recommended for new designs. Preferred These products are recommended for use in current designs and are available via our sales channels. Support These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2008 Sep 01 10