Sample & Buy Product Folder Support & Community Tools & Software Technical Documents DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 DLPA2005 Power Management and LED/Lamp Driver IC 1 1 Features • • • • • • • • • Charger DC_IN BAT – Light Sensor (for White Point Correction) – Internal Reference Voltage – External (Thermistor) Temperature Sensor Monitoring and Protection Circuits – Hot Die Warning and Thermal – Low-Battery Warning – Programmable Battery Undervoltage Lockout (UVLO) – Load Switch UVLO – Overcurrent and Undervoltage Protection DLPA2005 QFN Package – 48-Pin 0.4-mm Pitch – Die Size: 6.0 mm × 6.0 mm ± 0.15 mm • • 2 Applications DLP® Pico™ Projector DLP® Mobile Sensing 3 Description DLPA2005 is a dedicated PMIC/RGB LED/Lamp driver for the DLP2010, DLP2010NIR and DLP3010 Digital Micromirror Devices (DMD) when used with a DLPC3430, DLPC3433, DLPC3435, DLCP3438, or DLPC150 digital controller. For reliable operation of these chipsets it is mandatory to use a DLPA2000 or DLPA2005. Device Information(1) PART NUMBER ... 2.3V-5.5V DC Supplies DLPA2005 VSPI 1.1V 1.1V Reg SYSPWR L3 1.8V HDMI HDMI Receiver PROJ_ON Front-End Chip FLASH, SDRAM - OSD - AutoLock - Scaler - uController Keypad Keystone Sensor VLED SPI_0 I2C_1 HOST_IRQ FLASH 4 SPI_1 4 PARKZ RESETZ INTZ RED GREEN BLUE BIAS, RST, OFS 3 Illumination Optics WPC CMP_PWM LABB CMP_OUT eDRAM Thermistor I2C 1.8V (optional) 1.1V Sub-LVDS DATA CTRL VIO VCC_INTF VCC_FLSH TVP5151 Video Decoder Current Sense L2 LED_SEL(2) DLPC3430/ DLPC3435 L1 DLPA2005 GPIO_8 (Normal Park) Cal data (optional) EEPROM 28 SD Card Reader, etc. 1.8V PROJ_ON Parallel I/F CVBS 6.00 mm × 6.00 mm ± 0.150 mm Projector Module Electronics VDD Triple ADC BODY SIZE (NOM) (1) For all available packages, see the orderable addendum at the end of the data sheet. 1.8V VGA VQFN (48) 1.8V Other Supplies On/Off PACKAGE ± • High Efficiency RGB LED/Lamp Driver With BuckBoost DC-to-DC Converter, DMD Supplies, DPP Core Supply, 1.8-V Load Switch, and Measurement System in a Small Chip-Scale Package Three Low-Impedance (30 mΩ Typical at 27°C) MOSFET Switches for Channel Selection Independent, 10-Bit Current Control per Channel 2.4-A Max LED Current for DLPA2005 Embedded Applications DMD Regulators – Requires Only a Single Inductor – VOFS: 10 V – VBIAS: 18 V – VRST: –14 V – Passive Discharge to GND When Disabled DPP 1.1-V Core Supply – Synchronous Step-Down Converter With Integrated Switching FETs – Supports up to 600-mA Output Current VLED Buck Boost Converter – Power Save Mode at Light Load Current Low-Impedance Load Switch – VIN Range from 1.8 to 3.6 V – Supports up to 200 mA of Current – Passive Discharge to GND When Disabled DMD Reset Signal Generation and Power Supply Sequencing 33-MHz Serial Peripheral Interface (SPI) Multiplexer for Measuring Analog Signals – Battery Voltage – LED Voltage, LED Current + • VCORE 18 DLP2010 WVGA (WVGA DDR DMD DMD) Spare R/W GPIO BT.656 Included in DLP® Chip Set 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com Table of Contents 1 2 3 4 5 6 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 6.1 6.2 6.3 6.4 6.5 6.6 6.7 7 1 1 1 2 3 5 Absolute Maximum Ratings ...................................... 5 ESD Ratings.............................................................. 5 Recommended Operating Conditions....................... 5 Thermal Information .................................................. 5 Electrical Characteristics........................................... 6 Data Transmission Timing Requirements............... 10 Typical Characteristics ............................................ 11 Detailed Description ............................................ 12 7.1 Overview ................................................................. 12 7.2 Functional Block Diagram ....................................... 12 7.3 Feature Description................................................. 13 7.4 Device Functional Modes........................................ 25 7.5 Register Maps ......................................................... 27 8 Application and Implementation ........................ 38 8.1 Application Information............................................ 38 8.2 Typical Projector Application .................................. 38 8.3 Typical Mobile Sensing Application ....................... 40 9 Power Supply Recommendations...................... 43 10 Layout................................................................... 44 10.1 Layout Guidelines ................................................. 44 10.2 Layout Example .................................................... 44 10.3 Thermal Considerations ........................................ 45 11 Device and Documentation Support ................. 46 11.1 11.2 11.3 11.4 Device Support...................................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 46 46 46 46 12 Mechanical, Packaging, and Orderable Information ........................................................... 46 4 Revision History Changes from Revision A (September 2014) to Revision B Page • Updated title .......................................................................................................................................................................... 1 • Updated Features, Applications, and Description ................................................................................................................. 1 • Added mobile sensing application ......................................................................................................................................... 1 • Updated Detailed Description .............................................................................................................................................. 12 • Added new Typical Mobile Sensing application in Application Information ......................................................................... 38 Changes from Original (August 2014) to Revision A • 2 Page Changed device status from Product preview to Production Data and released full version of the document. ................... 1 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 5 Pin Configuration and Functions Package M arking DLPA2005 (TO P VIEW ) 24 SWC 23 PGNDC 22 LS_IN 21 LS_OUT 20 GND 19 V2V5 18 VINA 17 VOFS 16 No Connect 15 VBIAS 14 CNTR_VRST 13 SWP DLPA2005 VQ FN Package (BO TTO M VIEW ) 29 VC O R E SPI_C LK 7 30 SEN S2 IN TZ 6 31 LED _SEL0 AG N D 1 5 32 VSPI R ESETZ 4 33 SEN S1 SPI_D IN 3 34 LED _SEL1 VIN L 2 35 V6V VIN L 1 36 R LIM _K TI YM LLLL S PAD2005 A4 TI YM S$$ LLLL G 4 $$ = TI LETTERS = YEAR / M O NTH DATE CO DE = ASSY LO T CO DE = ASSEM BLY SITE CO DE PER Q SS 005-120 = W AFER FAB CO DE (1 or 2 CHARACTERS) =pin 1 M arking SW6 37 8 SW5 38 C M P_O U T SPI_C SZ SW4 39 28 RLIM 40 9 VLED 41 PR O J_O N SPI_D O U T VLED 42 27 L2 43 10 L2 44 PW M _IN VIN R PGNDL 45 VIN C 26 PGNDL 46 25 11 L1 47 12 SW N L1 48 PG N D R Pin Functions PIN NAME VINL NUMBER 1 2 I/O DESCRIPTION I Power supply input for VLED BUCK-BOOST power stage. Connect to system power. SPI_DIN 3 I SPI data input RESETZ 4 O Reset output to the DLP system (active low). Pin is held low to reset DLP system. AGND1 5 GND INTZ 6 O Interrupt output signal (open drain). Connect to pullup resistor or short to ground. SPI_CLK 7 I Clock input for SPI interface SPI_CSZ 8 I SPI chip select (active low) SPI_DOUT 9 O SPI data output VINR 10 I Power supply input for DMD switch mode power supply (SMPS). Connect to system power. SWN 11 I Connection for the DMD SMPS-inductor (high-side switch). PGNDR 12 GND Power ground for DMD SMPS. Connect to ground plane. SWP 13 O Connection for the DMD SMPS-inductor (low-side switch). CNTR_VRST 14 O Connection to VRST for fast discharge function VBIAS 15 O VBIAS output rail. Connect to ceramic capacitor. No Connect 16 I Previously reference pin for the VRST regulator. On A4 design this reference is internal to DLPA2005 chip. VOFS 17 O VOFS output rail. Connect to ceramic capacitor. VINA 18 POWER Power supply input for sensitive analog circuitry V2V5 19 O Internal supply filter pin for digital logic; typical 2.5 V GND 20 GND Ground connection to be connected to ground plane. LS_OUT 21 O Load switch LS_IN 22 I Load switch PGNDC 23 GND SWC 24 I/0 VINC 25 I Power supply input for VCORE BUCK power stage. Connect to system power. PWM_IN 26 I Reference voltage input for analog comparator. PROJ_ON 27 I Input signal to enable or disable the IC and DLP projector. Analog ground. Connect to ground plane. Power ground for VCORE BUCK Connection for 1.1-V BUCK inductor Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 3 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com Pin Functions (continued) PIN NAME NUMBER I/O DESCRIPTION CMP_OUT 28 O Analog-comparator output. VCORE 29 I VCORE BUCK converter feedback pin. SENS2 30 I Input signal from temperature sensor. LED_SEL0 31 I Digital input to the RGB Strobe Decoder VSPI 32 I Power supply input for SPI interface. Connect to system I/O voltage. SENS1 33 I Input signal from light sensor. LED_SEL1 34 I Digital input to the RGB Strobe Decoder V6V 35 O Internal supply filter pin for gate driver circuitry. Typical 6.25 V RLIM_K 36 I Kelvin sense connection to top side of LED current sense resistor. For best accuracy, route this trace directly to the top of the current sense resistor and separate it from the normal trace from the current sense resistor to the RLIM pins. SW6 37 O Low-side MOSFET switch for LED cathode. Connect to RGB LED assembly. SW5 38 O Low-side MOSFET switch for LED cathode. Connect to RGB LED assembly. SW4 39 O Low-side MOSFET switch for LED cathode. Connect to RGB LED assembly. RLIM 40 O Connection to LED ‘current sense’ resistor. Bottom side of sense resistor is connected to GND. VLED 41 / 42 O VLED BUCK-BOOST converter output pin. L2 43 / 44 I Connection for VLED BUCK-BOOST inductor. PGNDL 45 / 46 GND L1 47 / 48 O 4 Power ground for VLED BUCK-BOOST. Connect to ground plane. Connection for VLED BUCK-BOOST inductor. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 6 Specifications 6.1 Absolute Maximum Ratings Over operating free-air temperature (unless otherwise noted) (1) MIN MAX UNIT Input voltage at VINL, VINA, VINR, VINC –0.3 7 V Ground pins to system ground –0.3 0.3 V Voltage at SWN –18 7 V Voltage at SWP, VBIAS –0.3 20 V Voltage at VOFS –0.3 12 V Voltage at V6V, VLED, L1, L2, SWC, SW4, SW5, SW6, INTZ, PROJ_ON –0.3 7 V Voltage at all pins, unless noted otherwise –0.3 3.6 V Source current RESETZ, CMP_OUT Source current SPI_DOUT Sink current RESETZ, CMP_OUT Sink current SPI_DOUT, INTZ Peak output current 1 mA 5.5 mA 1 mA 5.5 mA Internally limited Internally limited by thermal shutdown Continuous total power dissipation TJ Operating junction temperature –30 150 °C Tstg Storage temperature –65 150 °C (1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions . Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. 6.2 ESD Ratings VALUE V(ESD) (1) (2) Electrostatic discharge Human body model (HBM), per ANSI/ESDA/JEDEC JS-001, all pins (1) ±2000 Charged device model (CDM), per JEDEC specification JESD22-C101, all pins (2) ±500 UNIT V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. 6.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted). MIN NOM MAX Full functional and parametric performance 2.7 3.6 6 Extended operating range, limited parametric performance 2.3 3.6 6 Voltage at VSPI 1.65 1.8 3.6 V Operational ambient temperature –10 85 °C Operational junction temperature –10 120 °C Input voltage at VINL, VINA, VINR, VINC, UNIT V 6.4 Thermal Information THERMAL METRIC (1) DLPA2005 UNIT RSL (48 PINS) RθJA (1) (2) Junction-to-ambient thermal resistance (2) 27.9 °C/W For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953. Estimated when mounted on high K JEDEC board per JESD 51-7 with thickness of 1.6 mm, 4 layers, size of 76.2 mm × 114.3 mm, and 2-oz. copper for top and bottom plane. Actual thermal impedance will depend on PCB used in the application. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 5 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com 6.5 Electrical Characteristics over operating free-air temperature range (unless otherwise noted) (see PARAMETER (1) (2) (3) ) TEST CONDITIONS MIN TYP MAX 2.7 3.6 6 2.3 3.6 6 UNIT SUPPLIES INPUT VOLTAGE Input voltage range VIN Extended input voltage range (1) VINA, VINR, VINL, VINC Low-battery warning threshold VINA falling 3 Hysteresis VINA rising 100 Undervoltage lockout threshold VINA falling (through 5-bit trim function) Hysteresis VINA rising Startup voltage VBIAS, VOFS, VRST; loaded with 2 mA IQ ACTIVE mode Motor current excluded ISTD STANDBY mode IIDLE IDLE mode VLOW_BAT Vhys(UVLO) VSTARTUP 2.3 V V mV 4.5 100 V mV 2.5 V INPUT CURRENT 15 mA 900 µA 10 µA INTERNAL SUPPLIES VV6V Internal supply, analog 6.25 V CLDO_V6V Filter capacitor for V6V LDO 100 nF VV2V5 Internal supply, logic 2.5 V CLDO_V2V5 Filter capacitor for V2V5 LDO 2.2 µF DMD REGULATOR RDS(ON) VFW MOSFET ON-resistance Forward voltage drop Switch E (from VINR to SWN) 1000 Switch F (from SWP to PGNDR) 320 Switch G (2) (from SWP to VBIAS[2]) VINR = 5 V, VSWP = 2 V, IF = 100 mA 1.3 Switch H (from SWP to VOFS) VINR = 5 V, VSWP = 2 V, IF = 100 mA 1.3 tDIS Rail discharge time VIN = 2.9 V; COUT = 110 nF tPG Power-good timeout Not tested in production ILIMIT Switch current limit L Inductor value mΩ V 40 µs 6 ms 312 mA 10 µH 10 V VOFS REGULATOR Output voltage DC output voltage accuracy IOUT = 2 mA DC load regulation VIN = 3.6 V, IOUT = 0 to 2 mA DC line regulation VINA, VINL, VINR, VINC 2.7 to 6 V, IOUT = 2 mA VRIPPLE Output ripple VIN = 3.6 V, IOUT = 2 mA, COUT = 440 nF (4) IOUT Output current VOFS –2% Power-good threshold (fraction of nominal output voltage) RDIS Output discharge resistor Active when rail is disabled Output capacitor Recommended value (output capacitors for VOFS / VBIAS must be equal) 110 tDISCHARGE < 40 µs at 2.9 V 100 6 35 mV/V 375 PG (1) (2) (3) (4) V/A 0 VOFS rising COUT 2% –19 mVpp 3 86% VOFS falling 66% mA 100 Ω 220 nF 110 nF Fully functional but limited parametric performance Including rectifying diode Typicals are at 25 C. To reduce ripple the COUT can be increased. VRIPPLE is inversely proportional to COUT. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 Electrical Characteristics (continued) over operating free-air temperature range (unless otherwise noted) (see (1)(2)(3)) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT VBIAS REGULATOR Output voltage 18 DC output voltage accuracy IOUT = 2 mA DC Load regulation VIN = 3.6 V, IOUT = 0 to 2 mA DC Line regulation VINA, VINL, VINR, VINC 2.7 to 6 V, IOUT = 2 mA VRIPPLE Output ripple VIN = 3.6 V, IOUT = 2 mA, COUT = 440 nF (see (4)) IOUT Output current VBIAS –2% PG Power-good threshold (fraction of nominal output voltage) RDIS Output discharge resistor Active when rail is disabled Output capacitor Recommended value (output capacitors for VOFS / VBIAS must be equal) 110 tDISCHARGE < 40 µs at 2.9 V 100 COUT –14 V/A 18 mV/V 375 mVpp 0 VBIAS rising V 2% 4 86% VBIAS falling 66% mA Ω 100 220 nF 110 VRST REGULATOR Output voltage VRST –14 DC output voltage accuracy IOUT = 2 mA DC load regulation VIN = 3.6 V, IOUT = 0 to 2 mA –3% V 3% 13 V/A DC line regulation VINA, VINL, VINR, VINC 2.7 to 6 V, IOUT = 2 mA –21 mV/V VRIPPLE Output ripple VIN = 3.6 V, IOUT = 2 mA, COUT = 440 nF (see (4)) 375 mVpp VREF_VRST Reference voltage 500 mV IOUT Output current PG Power-good threshold (fraction of nominal output voltage) VRST rising VRST falling 90% RDIS Output discharge resistor Active when rail is disabled ±150 COUT Output capacitor 0 110 tDISCHARGE < 70 µs at VBAT ≥ 2.7 V 4 mA 90% Ω 220 100 110 nF LED DRIVER VLED BUCK-BOOST VLED Output voltage range 1.2 Default output voltage SW4, SW5, SW6 in OPEN position VOVP Output overvoltage protection Clamps buck-boost output VLED_OVP Fault detection threshold Triggers VLED_OVP interrupt ISW Switch current limit RDS(ON) MOSFET ON-resistance fSW Switching frequency COUT Output capacitance 5.4 3.5 5.5 7 5.4 3.5 4.0 Switch A (from VINL to L1) 50 Switch B (from L1 to PGNDL) 50 Switch C (from L2 to PGNDL) 50 Switch D (from L2 to VLED) 50 V V V 4.5 A mΩ 2.25 MHz 2 × 22 µF RGB STROBE CONTROLLER SWITCHES RDS(ON) Drain-source ON-resistance SW4, SW5, SW6 ILEAK OFF-state leakage current VDS = 5 V 30 75 mΩ 1 µA Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 7 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com Electrical Characteristics (continued) over operating free-air temperature range (unless otherwise noted) (see (1)(2)(3)) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 4.55 V LED CURRENT CONTROL Vƒ LED forward voltage VIN ≥4.50 V, VLED ≤4.8 V; (closed loop operation) Covers USB power and 5 V AC adapter Current at max. code 0x3CBh for SWx_IDAC[9:0] RLIM =39mΩ, 0.1%, TA ≤45°C (see register settings) LED Currents ILED DC current accuracy, SW4, 5, 6 Transient LED current limit range trise Current rise time 2200 2400 mA VIN ≥ 2.7 V, VLED ≤4.8 V, (closed loop operation) Covers single cell Li-ion battery with high current loading Current at max. code 0x20Eh for SWx_IDAC[9:0] RLIM = 39 mΩ, 0.1%, TA=25 C (see register settings) 1300 RLIM = 39 mΩ ±100 ILIM[3 :0] = 0000 ILIM[3 :0] = 1111 2600 mA 333 at RLIM = 39 mΩ mA 3846 ILED from 5% to 95%, ILED = 300 mA, Transient current limit disabled Not tested in production 50 µs 6 V 1.1-V REGULATOR VCORE (BUCK) VIN Input voltage 2.3 Nominal fixed output voltage VOUT DC output voltage accuracy d 1.1 0 mA ≤ IOUT ≤ 600 mA at VIN > 2.5 V VOUT = 1.1 V –1.5% 1.5% Maximum duty cycle RDS(ON) Low-side MOSFET on-resistance High-side MOSFET on-resistance IOUT Output current ILIMIT Switch current limit V 100% VIN = 3.6 V, TJ = 27ºC VIN > 2.3 V Time to ramp from 10% to 90% of VOUT, VIN = 3.6 V 185 380 mΩ 240 480 mΩ 300 600 mA 1 A 250 µs tSS Soft-start time COUT Output capacitance 10 µF L Nominal Inductance 2.2 µH LOAD SWITCH VIN Input voltage range LS_IN RDS(ON) P-channel MOSFET on-resistance VIN = 1.8 V, over full temperature range Output capacitor Ceramic 4.7 ESR of output capacitor Ceramic 5 COUT 1.8 3.6 V 340 385 mΩ 10 12 µF 20 500 mΩ MEASUREMENT SYSTEM (AFE) G 8 Amplifier gain (PGA) AFE_GAIN[1:0] = 01 1.0 AFE_GAIN[1:0] = 10 9.5 AFE_GAIN[1:0] = 11 18 Submit Documentation Feedback V/V Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 Electrical Characteristics (continued) over operating free-air temperature range (unless otherwise noted) (see (1)(2)(3)) PARAMETER VOFS tsettle ƒsample TEST CONDITIONS PGA, AFE_CAL_DIS = 1 Not tested in production Input referred offset voltage Comparator Not tested in production Settling time Sampling rate MIN TYP MAX –1 1 –1.5 1.5 UNIT mV To 1% of final value (not tested in production) 15 To 0.1% of final value (not tested in production) 52 Not tested in production 19 µs kHz LOGIC LEVELS AND TIMING CHARACTERISTICS VOL VOH Output low-level IO = 0.5-mA sink current (RESETZ, CMP_OUT) 0 0.3 IO = 5-mA sink current (SPI_DOUT, INTZ) 0 0.3 × VSPI 1.3 2.5 0.7 × VSPI VSPI IO = 0.5-mA source current (RESETZ, CMP_OUT) Output high-level IO = 5-mA source current (SPI_DOUT) PROJ_ON, LED_SEL0, LED_SEL1 VIL Input low-level VIH Input high-level IBIAS Input bias current tDEGLITCH Deglitch time SPI_CSZ, SPI_CLK, SPI_DIN PROJ_ON, LED_SEL0, LED_SEL1 SPI_CSZ, SPI_CLK, SPI_DIN V V 0 0.4 0 0.3 × VSPI V 1.2 0.7 × VSPI VSPI VIO = 3.3 V, any input pin 0.5 PROJ_ON, (not tested in production) LED_SEL0, LED_SEL1 pins (not tested in production) V µA 1 ms 300 ns INTERNAL OSCILLATOR ƒOSC Oscillator frequency 9 Frequency accuracy TA = –30 to 85°C –10% MHz 10% THERMAL SHUTDOWN TWARN TSHTDWN Thermal warning (HOT threshold) 120 Hysteresis 10 Thermal shutdown (TSD threshold) Hysteresis 150 15 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 °C °C 9 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com 6.6 Data Transmission Timing Requirements VBAT = 3.6 ± 5%, TA = 25 ºC, CL = 10 pF (unless otherwise noted) MIN ƒCLK Serial clock frequency tCLKL Pulse width low, SPI_CLK, 50% level 10 tCLKH Pulse width high, SPI_CLK, 50% level 10 tt Transition time, 20% to 80% level, all signals 0.2 tCSCR SPI_CSZ falling to SPI_CLK rising, 50% level tCFCS SPI_CLK falling to SPI_CSZ rising, 50% level tCDS SPI_DIN data setup time, 50% level tCDH SPI_DIN data hold time, 50% level tiS SPI_DOUT data setup time (1)), 50% level tiH SPI_DOUT data hold time (1), 50% level tCFDO SPI_CLK falling to SPI_DOUT data valid, 50% level tCSZ SPI_CSZ rising to SPI_DOUT HiZ (1) TYP 0 MAX UNIT 36 MHz ns ns 4 ns 8 ns 1 ns 7 ns 6 ns 10 ns 0 ns 13 ns 6 ns The DLPC3430/DLPC3435 processors send and receive data on the falling edge of the clock. SPI_CSZ (SS) tCSCR tCLKL tCLKH tCFCS SPI_CLK (SCLK) tCDS tCDH SPI_DIN (MOSI) tCFDO SPI_DOUT (MISO) tiS HiZ tiH tCSZ HiZ Figure 1. SPI Timing Diagram 10 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 6.7 Typical Characteristics The maximum output current of the buck-boost is a function of input voltage (VIN), and output voltage (VLED). The relationship between VIN, VLED, and MAX ILED is shown in Figure 2. Please note that VLED is the output of the buck-boost regulator, which includes the voltage drop across the sense resistor RLIM (39 mOhms typical), internal strobe control switch (75 mΩ max), and the forward voltage of the LED. For example, to drive 2.4 A of current through a LED with Vƒ = 4.8 V using the DLPA2005, the minimum input voltage needs to be 4.5 V. 2.3 V < VLED < 4.8 V Figure 2. Maximum LED Output Current as a Function of Input Voltage (VIN) and Buck-Boost Output Voltage (VLED) NOTE Measured on a typical unit. VLED is the output of the buck-boost regulator and includes the voltage drop across the sense resistor, internal strobe control switch, and the forward voltage of the LED. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 11 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com 7 Detailed Description 7.1 Overview The DLPA2005 is a power management and LED driver IC optimized for DLP video and data display systems. DLPA2005 is part of the chipset comprising of either DLP2010 (.2WVGA) DMD and DLPC3430/DLPC3435 controller, the DLP2010NIR (.2WVGA-NIR) DMD and DLPC150 controller, or the DLP3010 (.3 720p) DMD and DLPC3433/DLPC3438 controller. The DLPA2005 contains a complete LED driver including high efficiency power convertors. The DLPA2005 can supply up to 2.4 A per LED. Integrated high-current switches are included for sequentially selecting R, G, and B LEDs. The DLPA2005 also contains three regulated DC supplies for the DMD reset circuitry: VBIAS, VRST and VOFS, as well as a regulated DC supply of 1.1 V and a load switch for the 1.8 V to support the controllers. The DLPA2005 has a SPI used for setting the configuration. Using SPI, currents can be set independently for each LED with 10-bit resolution. Other features included are the generation of the system reset, power sequencing, input signals for sequentially selecting the active LED, IC self-protections, and an analog MUX for routing analog information to an external ADC. 7.2 Functional Block Diagram VINA From system power REFERENCE SYSTEM V2V5 LDO_V2V5 VREF 2.2µ VLED 1µ UVLO VREF VLED_OVP V6V LDO_V6V 100n LOW_BAT VINL VREF From system power GND A SET_LOW_BAT_USB B AFE_GAIN [1:0] AFE PWM_IN From host CMP_OUT To host MUX SENS1 SENS2 From light sensor From temperature sensor VLED BUCK-BOOST AFE_SEL[3:0] C VINA/3 VLED/3 SW4 SW5 SW6 RLIM_K VREF D L1 1µ PGNDL 2.2µ L2 VLED 22µ 22µ SW4 SW5 SW6 RGB STROBE DECODER RLIM VINR From system power 10µ SWN VRST RLIM_K RLIM E SWP 220n VINC 10µ 220n VBIAS VOFS PGNDR VBIAS VOFS From system power H CNTR_VRST G F SWC DMD RESET REGULATORS VCORE BUCK 2.2uH Vout DCDC1 (0.9-1.2V @ 450mA) 10µF GND VCORE 220n LS_IN from any 1.8V-3.3V supply LS_OUT Load Switch to system load 10PF V2V5 PROJ_ON LED_SEL0 LED_SEL1 From host From host From host RESETZ To system 0.1u From host From host From host From host To host 12 VSPI SPI_CSZ SPI_CLK SPI_DIN SPI_DOUT DIGITAL CORE INTZ 5k VIO (depends on DPP requirements) To DPP (optional) SPI GND A. Pin names refer to DLPA2005 pinout B. Pins connected to ‘system power’ can be locally decoupled with the capacity as indicated in the block diagram. At least adequate decoupling capacity (50 μF or more) should be connected at the location the supply is entering the board. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 7.3 Feature Description 7.3.1 DMD Regulators DLPA2005 contains three switch-mode power supplies that power the DMD. These rails are VOFS, VBIAS, and VRST. After pulling the PROJ_ON pin high, the DMD is first initialized followed by a power-up of the VOFS line after a small delay of less than 10 ms followed by VBIAS and VRST with an additional delay of 145 ms. The LED driver and STROBE DECODER circuit can only be enabled after all three rails are enabled. There are two power-down sequences, the normal power-down timing initiated after pulling the PROJ_ON pin low, and a fast power-down mode where if any one of the rails encounters a fault such as an output short, all three rails are discharged simultaneously. The detailed power-up and power-down diagrams are shown in Figure 3 and Figure 4. 5 ms (min) System Power (VINx) 10 ms 25 ms PROJ_ON DMD_EN in register 0x01h V2V5 Stop Regulating VBIAS VBIAS Pad DMD_EN by DPP through SPI write VOFS VRST 10 ms DMD 10 ms initialization by DPP 10 ms Stop Regulating VRST 145 ms VCORE LS_OUT (1.8 V) VLED INTZ Startup DPP RESETZ STATE OFF STANDBY ACTIVE1 ACTIVE2 OFF Figure 3. Power Sequence Normal Shutdown Mode NOTE All values are typical (unless otherwise noted). Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 13 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com Feature Description (continued) Fault Condition 5 ms (min) System Power (VINx) PROJ_ON DMD_EN in register 0x01h V2V5 Stop Regulating VBIAS VBIAS Delay VBIAS Pad DMD_EN by DPP through SPI write VOFS VOFS Delay VRST 10 ms DMD 10 ms initialization by DPP 10 ms VRST Delay 145 ms Stop Regulating VRST VCORE LS_OUT (1.8V) VLED INTZ Startup DPP RESETZ RESETZ Delay STATE OFF (1) STANDBY ACTIVE1 ACTIVE2 STANDBY If the FAULT condition happens and its associated interrupt is masked in the Interrupt Mask Register (0Dh), the INTZ does not go low, but all other timing shown in the diagram is unaffected. Figure 4. Power Sequence Fault Shutdown Mode NOTE All values are typical (unless otherwise noted). 7.3.2 RGB Strobe Decoder DLPA2005 contains RGB color-sequential circuitry that is composed of three NMOS switches, the LED driver, the strobe decoder, and the LED current control. The NMOS switches are connected to the terminals of the external LED package and turn the currents through the LEDs on and off. Package connections are shown in Figure 5 and Figure 9 and corresponding switch map in Table 1. The LED_SEL[1:0] signals typically receive a rotating code switching from RED to GREEN to BLUE and then back to RED. When the LED_SEL[1:0] input signals select a specific color, the NMOSFETs are controlled based on the color selected, and a 10-bit current control DAC for this color is selected that provides a control current to the RGB LEDs feedback control network. 14 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 Feature Description (continued) VLED SW4 R G B SW5 SW6 SW4 SW5 SW6 RLIM RLIM_K RLIM RBOT_K Figure 5. Switch Connection for a Common-Anode LED Assembly Table 1. Switch Positions for Common Anode RGB LEDs (MAP = 0) Common Anode LED_SEL[1:0] SW6 SW5 SW4 0x00h Open Open Open IDAC Input N/A 0x01h Open Open Closed SW4_IDAC[9:0] 0x02h Open Closed Open SW5_IDAC[9:0] 0x03h Closed Open Open SW6_IDAC[9:0] The switching of the three NMOS switches is controlled such that switches are returned to the open position first before the closed connections are made (break before make). The dead time between opening and closing switches is controlled through the BBM register. Switches that already are in the closed position (and are to remain in the closed state according to the SWCNTRL register) are not opened during the BBM delay time. I-LED BBM dead time SW6 SW4 SW5 SW6 SW4 TIME Figure 6. BBM Timing (See Register 0Bh in Table 20) 7.3.3 LED Current Control DLPA2005 provides time-sequential circuitry to drive three LEDs with independent current control. A system based on a common anode LED configuration is shown in Figure 9 and consists of a buck-boost converter, which provides the voltage to drive the LEDs, three switches connected to the cathodes of the LEDs, an RLIM resistor used to sense the LED current, and a current DAC to control the LED current. The voltage measured at the pin V(RLIM_K) is used by the regulator loop. The STROBE DECODER controls the switch positions as described in the previous section (RGB Strobe Decoder ). With all switches in the open position, the buck-boost output assumes an output voltage of 3.5 V. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 15 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com For a common-anode RGB LED configuration, the buck-boost output voltage (VLED) assumes a value such that the voltage drop across the sense resistor equals SPACE (SW4_IDAC[9:0]Ivalue + ILED) × RLIM (1) SPACE when SW4 is closed. The exact value of VLED depends on the current setting and the voltage drop across the LED but is limited to 5.4 V. When the STROBE decoder switches from SW4 to SW5, the buck-boost assumes a new output voltage such that the sense voltage equals: SPACE (SW5_IDAC[9:0]Ivalue + ILED) × RLIM (2) SPACE and finally when SW6 is selected. SPACE (SW6_IDAC[9:0]Ivalue + ILED) × RLIM (3) SPACE 7.3.4 Maximum Led Currents and Efficiency Considerations The DLPA2005 comprises a buck-boost power converter to supply the appropriate VLED to the LEDs. The maximum obtainable LED current for a given LED forward voltage are limited by three items: • The inherent maximum LED current of the PAD2005, i.e. for DAC setting 03FFh. • The maximum input current of about 4 A. • The converter efficiency. • Junction and ambient temperature In the Figure 2 graph the LED current versus DAC setting is given for several supply voltages (VIN). The load was configured for each supply case such that at the maximum attainable current VOUT max=4.8 V. For the higher supply voltages VIN>4.5 V the DAC current increases linearly up to the max setting of 3FFh. At that setting the ILED is about 2.5 A. For VIN=2.3 V and VIN=2.7 V the LED current is typically limited to 0.9 A and 1.3 A, respectively. Main reason of this limitation is the maximum input current in combination with the limited converter efficiency. This can be understood by looking at the equation describing the power conversion: SPACE VOUT I OUT Keff VIN I IN This equation states that the output power of the converter is equal to the input power times the converter efficiency. As indicated above, the input current IIN of the power converter is maximized to about 4A. The neff is the efficiency of the power converter, as described further down this section. For the lower input voltage the power converter runs as a boost converter. (VOUT=4.8 V). Assuming 100% efficiency, VIN=2.3 V, VOUT=4.8 V and IINmax=4 A, the maximum attainable ILED is: I LED Keff VIN I IN VOUT 1 2.3V 4 A 1.9 A 4.8V For the power converter approaching the maximum input current, the efficiency can roll down significantly. As a result the maximum LED current for VIN=2.3 V and VOUT=4.8 V is about 0.9 A. The efficiency of the power converter depends on the input supply voltage and the output loading, i.e. output voltage and output current. In the below graph efficiency curves as a function of the LED current are given for several input supply voltages. Again for each of these supply cases the load was controlled such that at maximum output current the output voltage was about 4.8 V. 16 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 Figure 7. Measured Typical Power converter efficiency as a function of ILED for several supply voltages (VOUTmax=4.8V for each supply) Note that in the measurement the output of the buck-boost regulator includes the voltage drop across the sense resistor RLIM, the voltage drop across the internal strobe control switch, and the forward voltage of the LED. For higher input voltages the power converter runs at an efficiency of 85% or better. For the lower supply voltages because of the boost action, the efficiency quickly rolls down. Refer to section Thermal Considerations for information related to these efficiencies. 7.3.5 Calculating Inductor Peak Current To properly configure the DLPA2005 device, a 2.2-μH inductor must be connected between pin L1 and pin L2. The peak current for the inductor in steady state operation can be calculated. Equation 4 shows how to calculate the peak current I1 in step down mode operation, and Equation 5 shows how to calculate the peak current I2 in boost mode operation. VIN1 is the maximum input voltage, VIN2 is the minimum input voltage, ƒ is the switching frequency (2.25 MHz), and L the inductor value (2.2 μH). V V VOUT I I1 OUT OUT IN1 0.8 2 u VIN1 u f u L (4) I2 VOUT u IOUT VIN2 VOUT VIN2 0.8 u VIN2 2 u VOUT u f u L (5) The critical current value for selecting the right inductor is the higher value of I1 and I2. Also consider that load transients and error conditions may cause higher inductor currents. This needs to be accounted for when selecting an appropriate inductor. Internally the switching current is limited to a maximum of 4 A. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 17 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com 7.3.6 LED Current Accuracy The LED drive current is controlled by a current DAC (Digital to Analog Converter) and can be set independently for switch SW4, SW5 and SW6. For the DLPA2005, the DAC is trimmed at a current of 2528 mA at code: 0x3FFh, and the step size is 2.47 mA. First order gain-error of the DAC can be neglected, but an offset current error must be taken into account. This offset error differs depending on the used RLIM, and is ±100 mA for the DLPA2005 using a current sense resistor of 39 mΩ. The max current of the DLPA2005 (SWx_IDAC[9:0] = 0x3FFh) is regulated to 2528 mA. At the lowest setting (SWx_IDAC[9:0] = 0x029h) the current is regulated to 101 mA (DLPA2005). For this current setting (0x028h), the absolute current error results into a large relative error, however this is not a typical operating point. For best accuracy of the LED current, take the below two considerations into account: • The LED current setting does not only depend on the accuracy of the RLIM resistor but also strongly depends on the added resistance of pcb traces in the ground route of RLIM and the soldering quality. Due to the low value of the current sense resistor RLIM, any extra introduced resistance of e.g. several milliohms will result in a noticeable different LED current. • Voltage sensing across RLIM is internally referred to the analog ground, i.e. pin 5 AGND1 and pin 20 GND. To prevent any voltage drop between the ground connection of RLIM and the AGND of the PAD2005, make a star connection of the RLIM ground near pin 5. Take care to make it a low ohmic route that can handle the high LED current. Subsequently, make the ground connection for pin 5 to the system ground low ohmic as well. Taking the above measures relative to RLIM, the ILED current should align with the calculated value according to: • Decimal_Code# = (set_current - min_current)/ step_current. • If needed translate the Decimal_Code# to HEX code before entering in the control software. 7.3.7 Transient Current Limiting Typically the forward voltages of the green and blue diodes are close to each other (about 3 to 4 V). However, the forward voltage of the red diode is significantly lower (1.8 to 2.5 V). This can lead to a current spike in the red diode when the strobe controller switches from green or blue to red because VLED is initially at a higher voltage than required to drive the RED diode. DLPA2005 provides transient current limiting for each switch to limit the current in the LEDs during the transition. The transient current limit value is controlled through the ILIM[3:0] bits in the IREG register. The same register also contains three bits to select which switch employs the transient current limiting feature. In a typical application, the transient current limit will only apply to the RED diode, and the ILIM[3:0] value will typically be set approximately 10% higher than the DC regulation current. The effect that the transient current limit has on the LED current is shown in Figure 8. 18 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 1500 1200 Current overshoot due to initially too high buck-boost output voltage 900 600 300 RED LED CURRENT (mA) RED LED CURRENT (mA) 1500 1200 900 Transient current limit active 600 300 0 0 TIME TIME Red LED current without transient current limit. The current overshoots because the buck-boost voltage starts at the (higher) level of the green or blue LED. LED current with transient current limit. Figure 8. RED LED Current With and Without Transient Current Limit Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 19 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com FB VLED BUCK-BOOST VLED SW4LIM_EN SW4 I-LED 0 ILIM [3:0] VDAC E/ A 1 SW5LIM_EN SW5 I-LED 0 E/ A 1 SW6LIM_EN SW6 I-LED 0 LED_SEL [1:0] MAP STROBE DECODER RLIM E/ A 1 SW4_IDAQ [9:0] SW5_IDAQ [9:0] RLIM_K IDAC 200 SW6_IDAQ [9:0] I-DAC RLIM Figure 9. LED Driver Block Diagram 7.3.8 1.1-V Regulator (Buck Converter) The buck converter creates a voltage of 1.1 V, and due to its switching nature, an output ripple with a frequency of approximately 2.25 MHz occurs on its output. This ripple is strongly dependent on the decoupling capacitor at the output in combination with the inductor. The magnitude of the ripple can be calculated with Equation 6. V 1 CORE § · VINC 1 'VCORE VCORE u u¨ ESR ¸ Luf © 8 u COUT u f ¹ (6) The best way to minimize this ripple is to select a capacitor with a very-low ESR. 20 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 7.3.9 Measurement System The measurement system is composed of a 10:1 analog multiplexer (MUX), a programmable-gain amplifier, and a comparator. It works together with the DPP processor to provide: • White-point correction (WPC) by independently adjusting the RGB LED currents after measuring the brightness of each color with an external light sensor • A measurement of the: – Battery voltage – LED forward voltage – Exact LED current – Temperature as derived by measuring the voltage across an external thermistor Figure 10 shows a block diagram of the measurement system. AFE_GAIN [1:0] From host AFE_SEL[3:0] AFE PWM_IN VINA/3 VLED/3 SW4 SW5 CMP_OUT MUX To host From light sensor SENS1 SENS2 From temperature sensor Figure 10. Block Diagram of the Measurement System Table 2. Recommended Configuration of the AFE for Different Input Selections AFE_SEL[3:0] SELECTED INPUT RECOMMENDED GAIN SETTING AFE-GAIN[1:0] RECOMMENDED SETTING OF AFE_CAL_DIS BIT 0x00h SENS2 0x01h (1x) Setting has no effect on measurement 0x01h VLED 0x01h (1x) Setting has no effect on measurement 0x02h VINA 0x01h (1x) Setting has no effect on measurement 0x03h SENS1 0x01h (1x) Setting has no effect on measurement 0x04h RLIM_K 0x03h (18x) Set to 1 if sense voltage is >100 mV. Otherwise set to 0 (default) 0x05h SW4 0x02h (9.5x) Set to 1 if sense voltage is >200 mV. Otherwise set to 0 (default) 0x06h SW5 0x02h (9.5x) Set to 1 if sense voltage is >200 mV. Otherwise set to 0 (default) 0x07h SW6 0x02h (9.5x) Set to 1 if sense voltage is >200 mV. Otherwise set to 0 (default) 0x08h No connect N/A 0x09h VREF 0x01h (1x) N/A Setting has no effect on measurement Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 21 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com 7.3.10 Protection Circuits DLPA2005 has several protection circuits to protect the IC and system from damage due to excessive power consumption, die temperature, or over-voltages. These circuits are described in the following sections. 7.3.10.1 Thermal Warning (HOT) and Thermal Shutdown (TSD) DLPA2005 continuously monitors the junction temperature and issues a HOT interrupt if temperature exceeds the HOT threshold. If the temperature continues to increase above the thermal shutdown threshold, all rails are disabled and the TSD bit in the INT register is set. After the temperature drops below its threshold, the system recovers and waits for the DPP to resend the DMD_EN bit. Thermal Shutdown Threshold Thermal warning Threshold Hysteresis Hysteresis Temperature HOT (Internal Signal) TSD (Internal Signal) Available Time for Controlled Shutdown of System Figure 11. Definition of the Thermal Shutdown and Hot-Die Temperature Warning 7.3.10.2 Low Battery Warning (BAT_LOW) and Undervoltage Lockout (UVLO) If the battery voltage drops below the BAT_LOW threshold (typically 3 V) the BAT_LOW interrupt is issued, but normal operation continues. After the battery drops below the undervoltage threshold which has a default hardcoded value of 2.3 V (this UVLO voltage can be changed through register 09 h from 2.3 to 4.5 V), the UVLO interrupt is issued, all rails are powered down in sequence, the DMD_EN bit is reset, and the part enters STANDBY mode. The power rails cannot be re-enabled before the input voltage recovers to >2.4 V. To re-enable the rails, the PROJ_ON pin must be toggled. The undervoltage threshold is programmable from 2.3 to 4.5 V in 31 steps. The UVLO shutdown process will protect the DMD by allowing time for the mirrors to park, then doing a fast discharge of VOFS, VRST, and VBIAS. This protection occurs even in the case of sudden battery removal from the projector, as long as the bulk capacitance on the battery voltage (VINx) keeps this voltage above 2.3 V for as long as needed for VOFS, VRST, and VBIAS to discharge to the required safe levels as shown in the DMD data sheet. VOFS, VRST, and VBIAS discharge times depend on the load capacitance on each regulator. When for instance every supply is decoupled using a capacitor of 0.5 µF, VINx should stay above 2.3 V for at least 100 µs after the battery is suddenly removed. During this time, the mirrors can be placed in a safe position and VOFS, VRST, and VBIAS can be discharged. NOTE Capacitive loads should be such that LS_OUT stays above 1.65 V until VOFS, VRST, and VBIAS have discharged to their required safe levels. 22 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 VINA Hysteresis BAT_LOW Threshold Hysteresis UVLO Threshold ACTIVE BAT LOW (Internal Signal) UVLO (Internal Signal) INACTIVE ACTIVE 200-µs deglitch INACTIVE Programmable Deglitch Time1 (1) This time is programmable from 0 to 100 µs Figure 12. UVLO is Asserted When the Input Supply Drops Below the UVLO Threshold 7.3.10.3 DMD Regulator Fault (DMD_FLT) The DMD regulator is continuously monitored to check if the output rails are in regulation and if the inductor current increases as expected during a switching cycle. If either one of the output rails drops out of regulation (for example, due to a shorted output) or the inductor current does not increase as expected during a switching cycle (due to a disconnected inductor), the DMD_FLT interrupt bit is set in the INT register, the DMD_EN bit is reset, and the DMD regulator is shut down. Resetting the DMD_EN bit also causes the LED driver to power down. To restart the system, the PROJ_ON pin must be toggled. In case the interrupt is masked, it is sufficient to set the DMD_EN bit to restart the system. 7.3.10.4 V6V Power-Good (V6V_PGF) Fault The LED driver regulation loop requires the V6V rail for proper operation. The rail is continuously monitored and should the output drop below the power-good threshold, the V6V_PGF bit is set. The VLED buck-boost is then disabled and attempts to restart automatically. 7.3.10.5 VLED Overvoltage (VLED_OVP) Fault If the buck-boost output voltage rises above 5.4 V, the VLED_OVP interrupt is set but the buck-boost regulator is not turned off. A typical condition to cause this fault is an open LED. 7.3.10.6 VLED Power Save Mode In normal PWM operation, the efficiency of the VLED buck-boost converter dramatically reduces for LED currents below 100 mA. In this case, the power save mode allows high converting efficiency at low output currents by skipping pulses in the switcher’s gate driver control. 7.3.10.7 V1V8 PG Failure If for any reason the voltage on the LS_OUT drops below approximately 1.3 V, then VOFS, VBIAS, and VRST immediately go into fast shut down. Holding off power down to do mirror parking is not included since 1.3 V is too low to wait for this. Reactivating can only be done by toggling the PROJ_ON off and on again. 7.3.10.8 Interrupt Pin (INTZ) Use the interrupt pin to signal events and fault conditions to the host processor. Whenever a fault or event occurs in the IC, the corresponding interrupt bit is set in the INT register, and the open-drain output is pulled low. The INTZ pin is released (returns to HiZ state) and fault bits are cleared when the INT register is read by the host. However, if a failure persists, the corresponding INT bit remains set and the INTZ pin is pulled low again after a maximum of 32 µs. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 23 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com Interrupt events include fault conditions such as power-good faults, over-voltage, over-temperature shutdown, and UVLO. For all interrupt conditions see the interrupt register on Table 22. The MASK register is used to mask events from generating interrupts, that is, from pulling the INTZ pin low. The MASK settings affect the INTZ pin only and have no impact on protection and monitor circuits themselves. When an interrupt is masked, the event causing the interrupt still sets the corresponding bit in the INT register. However, it does not pull the INTZ pin low. 7.3.10.9 SPI DLPA2005 provides a 4-wire SPI port that supports high-speed serial data transfers up to 33.3 MHz. Support includes register and data buffer write and read operations. The SPI_CSZ input serves as the active low chip select for the SPI port. The SPI_CSZ input must be forced low in order to write or read registers and data buffers. When SPI_CSZ is forced high, the data at the SPI_DIN input is ignored, and the SPI_DOUT output is forced to a high-impedance state. The SPI_DIN input serves as the serial data input for the port; the SPI_DOUT output serves as the serial data output. The SPI_CLK input serves as the serial data clock for both the input and output data. Data is latched at the SPI_DIN input on the rising edge of SPI_CLK, while data is clocked out of the SPI_DOUT output on the falling edge of SPI_CLK. Figure 13 illustrates the SPI port protocol. Byte 0 is referred to as the command byte, where the most significant bit is the write/not read bit. For the W/nR bit, a 1 indicates a write operation, while a 0 indicates a read operation. The remaining seven bits of the command byte are the register address targeted by the write or read operation. The SPI port supports write and read operations for multiple sequential register addresses through the implementation of an auto-increment mode. As shown in Figure 13, the auto-increment mode is invoked by simply holding the SPI_CSZ input low for multiple data bytes. The register address is automatically incremented after each data byte transferred, starting with the address specified by the command byte. After reaching address 0x7Fh the address pointer jumps back to 0x00h. Set SPI_CSZ = 1 here to write/read one register location Hold SPI_CSZ = 0 to enable auto-increment mode SPI_CSZ Header SPI_DIN Byte0 Register Data (write) Byte1 Byte2 Byte3 ByteN Register Data (read) SPI_DOUT Data for A[6:0] Data for A[6:0] + 1 Data for A[6:0] + (N – 2) SPI_CLK Byte 0 SPI_DIN W/nR Byte 1 A6 A5 A4 A3 A2 A1 A0 N7 N6 N5 N4 N3 N2 N1 N0 W/nR Set high for write, low for read Register Address SPI_CLK Figure 13. SPI Protocol 7.3.11 Password Protected Registers Register addresses 0x11h through 0x27h can be read-accessed the same way as any other register, but are protected against accidental write operations through the PASSWORD register (address 0x10h). To write to a protected register, follow these steps: 1. Write data 0xBAh to register address 0x10h. 2. Write data 0xBEh to register address 0x10h. Both writes must be consecutive, that is, there must be no other read or write operation in between sending the two bytes. After the password has been successfully written, registers 0x11h through 0x27h are unlocked and can be write accessed using the regular SPI protocol. They remain unlocked until any byte other than 0xBAh is written to the PASSWORD register or the part is power cycled. To check if the registers are unlocked, read back the PASSWORD register. If the data returned is 0x00h, the registers are locked. If the PASSWORD register returns 0x01h, the registers are unlocked. 24 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 7.4 Device Functional Modes MODES OF OPERATION OFF This is the lowest-power mode of operation. All power functions are turned off, registers are reset to their default values and the IC does not respond to SPI commands. RESETZ pin is pulled low. The IC will enter OFF mode whenever the PROJ_ON pin is low. STANDBY The DMD regulators and LED power (VLED) are turned off, but the IC does respond to the SPI interface. The device enters STANDBY mode whenever PROJ_ON is set high or DMD_EN7 bit is set to 0 using the SPI interface after PROJ_ON is already high. The device also enters STANDBY mode when a fault condition is detected8. (see the section about Protection Circuits on pages 28 & 30) ACTIVE1 The DMD supplies are enabled but LED power (VLED) is disabled. PROJ_ON pin must be high, DMD_EN bit must be set to 1, and VLED_EN9 bit is set to 0. ACTIVE2 DMD supplies and LED power are enabled. PROJ_ON pin must be high and DMD_EN and VLED_EN bits must both be set to 1. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 25 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com Device Functional Modes (continued) POWERDOWN Valid power source connected PROJ_ON = low OFF PROJ_ON = low VRST = OFF VBIAS = OFF VOFS = OFF VLED = OFF SPI interface disabled PWR_EN = low RESETZ = low All registers set to default values PROJ_ON = high DMD_EN = 0 || FAULT = 1 STANDBY VRST = OFF VBIAS = OFF VOFS = OFF VLED = OFF SPI interface enabled PWR_EN = high RESETZ = high (but is low if entered state due to UVLO detection) DMD_EN = 1 & FAULT = 0 VRST = ON VBIAS = ON VOFS = ON VLED = OFF SPI interface enabled PWR_EN = high RESETZ = high ACTIVE 1 VLED_EN = 1 VLED_EN = 0 VRST = ON VBIAS = ON VOFS = ON VLED = ON SPI interface enabled PWR_EN = high RESETZ = high ACTIVE 2 A. || = OR , & = AND B. FAULT = Undervoltage on any supply (except LS_OUT), thermal shutdown, or UVLO detection C. UVLO detection, per the diagram, causes the DLPA2005 to go into the standby state. This is not the lowest power state. If lower power is desired, PROJ_ON should be set low. D. DMD_EN register bit can be reset or set by SPI writes. DMD_EN defaults to 0 when PROJ_ON goes from low to high and then the DPP ASIC software automatically sets it to 1. Also, FAULT = 1 causes the DMD_EN register bit to be reset. E. PWR_EN is a signal internal to the DLPA2005. This signal turns on the VCORE regulator and the load switch that drives pin LS_OUT Figure 14. State Diagram 26 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 Table 3. Device State as a Function of Control-Pin Status PROJ_ON PIN STATE LOW OFF HIGH STANDBY ACTIVE1 ACTIVE2 (Device state depends on DMD_EN and VLED_EN bits and whether there are any fault conditions.) Table 4. Modes of Operation MODE DESCRIPTION OFF This is the lowest-power mode of operation. All power functions are turned off, registers are reset to their default values, and the IC does not respond to SPI commands. RESETZ pin is pulled low. The IC will enter OFF mode whenever the PROJ_ON pin is low. STANDBY The DMD regulators and LED power (VLED) are turned off, but the IC does respond to the SPI. The device enters STANDBY mode whenever PROJ_ON is set high or DMD_EN (1) bit is set to 0 using the SPI interface after PROJ_ON is already high. The device also enters STANDBY mode when a fault condition is detected (2). (See Protection Circuits .) ACTIVE1 The DMD supplies are enabled but LED power (VLED) is disabled. PROJ_ON pin must be high, DMD_EN bit must be set to 1, and VLED_EN (3) bit is set to 0. ACTIVE2 DMD supplies and LED power are enabled. PROJ_ON pin must be high and DMD_EN and VLED_EN bits must both be set to 1. (1) (2) (3) Settings can be done through Reg01h [9] and Reg2E [119] Power-good faults, over-voltage, overtemperature shutdown, and undervoltage lockout Settings can be done through Reg47h [60], bit is named VLED_EN_SET 7.5 Register Maps Table 5. Register Description REGISTE R ADDRESS (Hex) NAME TABLE DESCRIPTION DEFAULT USER CONFIGURATION DEFINITIONS R 0x00 CHIP ID Table 6 Chip Revision Register; DLPA2005 C4 R/W 0x01 CHIPENABLE Table 7 Enable Register 0F R/W 0x02 IREG Table 8 Transient-current limit settings 30 R/W 0x03 SW4MSB Table 9 Regulation current MSB, SW4 0 R/W 0x04 SW4LSB Table 10, Table 11 Regulation current LSB, SW4 0 R/W 0x05 SW5MSB Table 12 Regulation current MSB, SW5 0 R/W 0x06 SW5LSB Table 13, Table 14 Regulation current LSB, SW5 0 R/W 0x07 SW6MSB Table 15 Regulation current MSB, SW6 0 R/W 0x08 SW6LSB Table 16, Table 17 Regulation current LSB, SW6 0 R/W 0x09 SWCNTRL Table 18 Switch ON/OFF control (direct mode) 0 R/W 0x0A AFE Table 19 AFE (MUX) control 0 R/W 0x0B BBM Table 20, Table 21 Break Before Make timing 0 R 0x0C INT Table 22, Table 23 Interrupt register R/W 0x0D INT MASK Table 24, Table 25 Interrupt Mask register 0 R/W 0x0E TIMING Table 26, Table 27 Timing register VOFS, VBIAS, VRST, and RESETZ 7 DFh USER PROTECTED DEFINITION R/W 0x10 PASSWORD Table 28 Password register 0 R/W 0x11 SYSTEM Table 29 System Configuration register 0 User EEPROM, Byte0 0 USER EEPROM SCRATCH PAD DEFINITION R/W 0x20 BYTE0 Table 31 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 27 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com Register Maps (continued) Table 5. Register Description (continued) REGISTE R ADDRESS (Hex) R/W 0x21 BYTE1 Table 32 User EEPROM, Byte1 0 R/W 0x22 BYTE2 Table 33 User EEPROM, Byte2 0 R/W 0x23 BYTE3 Table 34 User EEPROM, Byte3 0 R/W 0x24 BYTE4 Table 35 User EEPROM, Byte4 0 R/W 0x25 BYTE5 Table 36 User EEPROM, Byte5 0 R/W 0x26 BYTE6 Table 37 User EEPROM, Byte6 0 R/W 0x27 BYTE7 Table 38 User EEPROM, Byte7 0 NAME TABLE DEFAULT DESCRIPTION Table 6. Chip Revision Register REGISTER = 00h DATA BIT D7 D6 D5 FIELD NAME D4 D3 D2 D1 D0 HEX CHIP ID [7:0] READ/WRITE R R R R R R R R RESET VALUE DLPA2005 1 1 0 0 0 1 0 0 FIELD NAME BIT CHIP ID [7:0] C4 BIT DEFINITION 7:4 CHIPID<3:0> 3:0 REVID<3:0> Table 7. Enable Register DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME D7 D6 D5 R/W 0 BIT R/W 0 R/W 0 15:12 11 CHIPENABLE [15:8] 10 9 8 28 REGISTER = 01h D4 D3 D2 D1 D0 CHIPENABLE [15:8] R/W R/W R/W R/W R/W 0 1 1 1 1 BIT DEFINITION USER_GPO<3:0> VLED_POWER_SAVE_MODE_DIS Power save mode is used to improve efficiency at light load. FAST_SHUTDOWN_EN Applicable only during a fault condition. Shutdown timing is defined by register 0Eh. (see Figure 5) DMD_EN VLED_EN Submit Documentation Feedback HEX 0F Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 Table 8. Transient-Current Limit Settings DATA BIT Field Name Read/Write Reset Value FIELD NAME Not used D7 D6 D5 R/W 0 BIT R/W 0 R/W 1 REGISTER = 02h D4 D3 D2 IREG [23:16] R/W R/W R/W 1 0 0 BIT DEFINITION TBD IREG_ILIM<3:0> Rlim = 39 mΩ 0000 333 mA 0001 385 mA 0010 442 mA 0011 494 mA 0100 564 mA 0101 705 mA 0110 846 mA 0111 1128 mA 1000 1410 mA 1001 1692 mA 1010 1974 mA 1011 2256 mA 1100 2538 mA 1101 2974 mA 1110 3410 mA 1111 3846 mA SW6LIM_EN Transient current-limit enable for SW6 0 – Transient current-limit is disabled 1 – Transient current-limit is enabled SW5LIM_EN Transient current-limit enable for SW5 0 – Transient current-limit is disabled 1 – Transient current-limit is enabled SW4LIM_EN Transient current-limit enable for SW4 0 – Transient current-limit is disabled 1 – Transient current-limit is enabled 23 IREG [3:0] 22:19 [23:16] SW6LIM_EN 18 SW5LIM_EN 17 SW4LIM_EN 16 D1 D0 HEX R/W 0 R/W 0 30 D1 D0 HEX R/W 0 R/W 0 00 Table 9. Regulation Current MSB, SW4 (1) DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME D7 D6 D5 R/W 0 Bit R/W 0 R/W 0 SW4MSB [31:24] (1) 31:26 25:24 REGISTER = 03h D4 D3 D2 SW4MSB [31:24] R/W R/W R/W 0 0 0 BIT DEFINITION TBD SW4_IDAC<9:8> The DLPA2005 can use up to code 0x3ffh for SW4_IDAC[9:0]. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 29 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com Table 10. Regulation Current LSB, SW4 DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME SW4LSB D7 D6 D5 R/W 0 Bit [39:32] R/W 0 R/W 0 39:32 REGISTER = 04h D4 D3 D2 SW4LSB [39:32] R/W R/W R/W 0 0 0 BIT DEFINITION SW4_IDAC<7:0> D1 D0 HEX R/W 0 R/W 0 00 Table 11. Regulation Current LSB, SW4 Bit Definitions DLPA2005 (1) (2) SW4_IDAC[9:0] LED CURRENT SW4_IDAC[9:0] LED CURRENT SW4_IDAC[9:0] LED CURRENT 0x000h 0 mA 0x100h 633 mA 0x200h 1265 mA 0x300h 1898 mA 0x029h 101 mA 0x101h 635 mA 0x201h 1268 mA 0x301h 1900 mA 0x02Ah 104 mA 0x102h 638 mA 0x202h 1270 mA 0x302h 1903 mA ... ... ... ... ... ... ... ... 0x0FEh 628 mA 0x1FEh 1260 mA 0x2FEh 1893 mA 0x3FEh 2526 mA 0x0FFh 630 mA 0x1FFh 1263 mA 0x2FFh 1895 mA 0x3FFh 2528 mA (1) (2) SW4_IDAC[9:0] LED CURRENT Values shown are for a typical DLPA2005 unit at T = 25°C. Typical step size is 2.47 mA for RLIM = 39 mΩ The DLPA2005 can use up to code 0x3FFh for SW4_IDAC[9:0]. Table 12. Regulation Current MSB, SW5 (1) DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME D7 D6 D5 R/W 0 Bit R/W 0 R/W 0 SW5MSB [47:40] (1) 47:42 41:40 REGISTER = 05h D4 D3 D2 SW5MSB [47:40] R/W R/W R/W 0 0 0 BIT DEFINITION TBD SW5_IDAC<9:8> D1 D0 HEX R/W 0 R/W 0 00 D1 D0 HEX R/W 0 R/W 0 00 The DLPA2005 can use up to code 0x3FFh for SW5_IDAC[9:0]. Table 13. Regulation Current LSB, SW5 DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME SW5LSB 30 D7 D6 D5 R/W 0 BIT [55:48] R/W 0 R/W 0 55:48 REGISTER = 06h D4 D3 D2 SW5LSB [55:48] R/W R/W R/W 0 0 0 BIT DEFINITION SW5_IDAC<7:0> Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 Table 14. Regulation Current LSB, SW5 Bit Definitions DLPA2005 (1) (2) SW5_IDAC[9:0] LED CURRENT SW5_IDAC[9:0] LED CURRENT SW5_IDAC[9:0] LED CURRENT SW5_IDAC[9:0] LED CURRENT 0x000h 0 mA 0x100h 633 mA 0x200h 1265 mA 0x300h 1898 mA 0x029Ch 101 mA 0x101h 635 mA 0x201h 1268 mA 0x301h 1900 mA 0x02Ah 104 mA 0x102h 638 mA 0x202h 1270 mA 0x302h 1903 mA ... ... ... ... ... ... ... ... 0x0FEh 628 mA 0x1FEh 1260 mA 0x2FEh 1893 mA 0x3FEh 2526 mA 0x0FFh 630 mA 0x1FFh 1263 mA 0x2FFh 1895 mA 0x3FFh 2528 mA (1) (2) Values shown are for a typical DLPA2005 unit at T = 25°C. Typical step size is 2.47 mA for RLIM = 39 mΩ The DLPA2005 can use up to code 0x3FFh for SW5_IDAC[9:0]. Table 15. Regulation Current MSB, SW6 (1) DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME D7 D6 D5 R/W 0 BIT R/W 0 R/W 0 SW6MSB [63:56] (1) 63:58 57:56 REGISTER = 07h D4 D3 D2 SW6MSB [63:56] R/W R/W R/W 0 0 0 BIT DEFINITION TBD SW6_IDAC<9:8> D1 D0 HEX R/W 0 R/W 0 00 D1 D0 HEX R/W 0 R/W 0 00 The DLPA2005 can use up to code 0x3FFh for SW6_IDAC[9:0]. Table 16. Regulation Current LSB, SW6 DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME SW6LSB D7 D6 D5 R/W 0 BIT [71:64] R/W 0 R/W 0 71:64 REGISTER = 08h D4 D3 D2 SW6LSB [71:64] R/W R/W R/W 0 0 0 BIT DEFINITION SW6_IDAC<7:0> Table 17. Regulation Current LSB, SW6 Bit Definitions DLPA2005 (1) (2) SW6_IDAC[9:0] LED CURRENT SW6_IDAC[9:0] LED CURRENT SW6_IDAC[9:0] LED CURRENT SW6_IDAC[9:0] LED CURRENT 0x000h 0 mA 0x100h 633 mA 0x200h 1265 mA 0x300h 1898 mA 0x029h 101 mA 0x101h 635 mA 0x201h 1268 mA 0x301h 1900 mA 0x02Ah 104 mA 0x102h 638 mA 0x202h 1270 mA 0x302h 1903 mA ... ... ... ... ... ... ... ... 0x0FEh 628 mA 0x1 FEh 1260 mA 0x2FEh 1893 mA 0x3FEh 2526 mA 0x0FFh 630 mA 0x1 FFh 1263 mA 0x2FFh 1895 mA 0x3FFh 2528 mA (1) (2) Values shown are for a typical DLPA2005 unit at T = 25°C. Typical step size is 2.47 mA for RLIM = 39 mΩ The DLPA2005 can use up to code 0x3FFh for SW6_IDAC[9:0]. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 31 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com Table 18. Switch On/Off Control (Direct Mode) DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME SWCNTRL D7 D6 D5 R/W 0 BIT R/W 0 R/W 0 79 78 77 76:72 [79:72] REGISTER = 09h D4 D3 D2 D1 D0 SWCNTRL [79:72] R/W R/W R/W R/W R/W 0 0 0 0 0 BIT DEFINITION SW6 (controls switch 6 if direct mode (see reg 11h) is enabled) SW5 (controls switch 5 if direct mode (see reg 11h) is enabled) SW4 (controls switch 4 if direct mode (see reg 11h) is enabled) UVLO_TRIM<4:0> 00000 2.3 V (minimum value – default value) 00001 2.37 V ..... Step approximately 70 mV 11110 4.43 V 11111 4.5 V (maximum value) HEX 00 Table 19. AFE (MUX) Control DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME AFE D7 D6 D5 R/W 0 BIT R/W 0 R/W 0 87 86 85:84 83:80 [87:80] REGISTER = 0Ah D4 D3 D2 AFE [87:80] R/W R/W R/W 0 0 0 BIT DEFINITION AFE_EN AFE_CAL_DIS AFE_GAIN<1:0> AFE_SEL<3:0> D1 D0 HEX R/W 0 R/W 0 00 D2 D1 D0 HEX R/W 0 R/W 0 R/W 0 00 Table 20. Break Before Make (BBM) Timing DATA BIT FIELD NAME READ/WRITE RESET VALUE D7 D6 D5 R/W 0 R/W 0 R/W 0 REGISTER = 0Bh D4 D3 BBM [95:88] R/W R/W 0 0 Table 21. Break Before Make (BBM) Timing Bit Definitions (1) FIELD NAME BIT BIT DEFINITION BBM_DELAY<7:0> BBM (1) [95:88] 95:88 0x00 – 0 ns 0x40 – 7326 ns 0x80 – 14430 ns 0xC0 – 21534 ns 0x01 – 333 ns 0x41 – 7437 ns 0x81 – 14541 ns 0xC1 – 21645 ns 0x02 – 444 ns 0x42 – 7548 ns 0x82 – 14652 ns 0xC2 – 21756 ns ... ... ... ... 0x3E – 7104 ns 0x7E – 14208 ns 0xBE – 21312 ns 0xFE – 28416 ns 0x3F – 7215 ns 0x7F – 14319 ns 0xBF – 21423 ns 0xFF – 28527 ns It takes 333 to 444 ns to turn off the switches from the time a change occurs on LED_SEL[1:0]. Table 22. Interrupt Register DATA BIT FIELD NAME READ/WRITE RESET VALUE 32 D7 D6 D5 R 0 R 0 R 0 REGISTER = 0Ch D4 D3 INT [103:96] R R 0 0 Submit Documentation Feedback D2 D1 D0 HEX R 0 R 0 R 0 00 Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 Table 23. Interrupt Register Bit Definitions FIELD NAME INT BIT BIT DEFINITION 103 VLED_OVP VLED buck_boost overvoltage fault interrupt (normal operation resumes) 0 – No fault 1 – Buck_boost output is above OVP threshold 102 IREG_PG_FAULT V6V power-good fault interrupt (normal operation resumes) 0 – No fault 1 – V6V is not in regulation 101 PROJ_ON_INT Proj_On interrupt (part enters OFF mode) 0 – Pin is pulled high, normal mode 1 – Pin is pulled low, alerts the DPP that the DMD regulator is about to shut down. 100 DMD_FAULT DMD regulator fault (part enters STANDBY mode and DMD_EN bit is cleared) 0 – No fault 1 – The inductor current is not increasing at the correct rate, likely to be caused by an open inductor. Or, one of the regulator outputs has dropped below the power-good threshold, likely to be caused by a short 99 UVLO UVLO interrupt (sensed at VINA pin), DMD bit is cleared. 0 – Battery voltage is above the UVLO threshold 1 – Battery voltage has dropped below the UVLO threshold 98 BAT_LOW_WARN Low battery warning interrupt (sensed at VINA pin, normal operation resumes) 0 – Battery voltage is above the low-battery threshold 1 – Battery voltage has dropped below the low-battery threshold 97 TS_WARN Thermal warning interrupt (normal operation resumes) 0 – Die temperature is in normal operating range 1 – Die temperature is above the HOT threshold Or, part has not cooled down enough to recover from HOT. 96 TS_WARN Thermal Warning Interrupt (normal operation resumes) 0 – Die temperature is in normal operating range 1 – Die temperature is above the HOT threshold Or, part has not cooled down enough to recover from HOT. [103:96] Table 24. Interrupt Mask Register DATA BIT FIELD NAME READ/WRITE RESET VALUE D7 D6 D5 R/W 1 R/W 1 R/W 0 REGISTER = 0Dh D4 D3 INT MASK [111:104] R/W R/W 1 1 D2 D1 D0 HEX R/W 1 R/W 1 R/W 1 DF Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 33 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com Table 25. Interrupt Mask Register Bit Definitions FIELD NAME INT MASK BIT BIT DEFINITION 111 VLED BUCK_BOOST Overvoltage fault interrupt mask 0 – Interrupt is not masked 1 – Interrupt is masked 110 IREG_PG_FAULT_MASK 0 – Interrupt is not masked 1 – Interrupt is masked 109 PROJ_ON interrupt mask 0 – Interrupt is not masked 1 – Interrupt is masked 108 DMD_REGULATOR fault mask 0 – Interrupt is not masked 1 – Interrupt is masked 107 UVLO_MASK 0 – Interrupt is not masked 1 – Interrupt is masked 106 Low Battery Warning Mask (sensed at VINA pin) 0 – Interrupt is not masked 1 – Interrupt is masked 105 Thermal Shutdown Interrupt Mask 0 – Interrupt is not masked 1 – Interrupt is masked 104 Thermal Warning Interrupt Mask 0 – Interrupt is not masked 1 – Interrupt is masked [111:104] Table 26. Timing Register VOFS, VBIAS, VRST, and RESETZ DATA BIT FIELD NAME READ/WRITE RESET VALUE 34 D7 D6 D5 R/W 0 R/W 0 R/W 0 REGISTER = 0Eh D4 D3 TIMING [119:112] R/W R/W 0 0 Submit Documentation Feedback D2 D1 D0 HEX R/W 1 R/W 1 R/W 1 07 Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 Table 27. Timing Register VOFS, VBIAS, VRST, and RESETZ Bit Definitions FIELD NAME TIMING BIT BIT DEFINITION 119:116 VOFS/RESETZ_DELAY<3:0> (for values see min and max delay) 115:112 VBIAS/VRST_DELAY<3:0> (for values see min and max delay) [119:112] Min Delay (μs) Max Delay (μs) 0000 4.0 4.4 0001 8.0 8.9 0010 16.0 17.8 0011 32.0 35.5 0100 64.0 71.1 0101 128.0 142.2 0110 256.0 284.4 0111 512.0 569.0 1000 6.2 7.1 1001 12.4 14.2 1010 24.9 28.4 1011 49.8 56.9 1100 99.5 113.8 1101 199.1 227.6 1110 398.3 455.2 1111 1024.2 1138.0 Table 28. Password Register DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME D7 D6 D5 R/W 0 BIT R/W 0 R/W 0 PASSWORD [135:128] 135:128 REGISTER = 10h D4 D3 D2 D1 PASSWORD [135:128] R/W R/W R/W R/W 0 0 0 0 BIT DEFINITION USER PASSWORD (0xBAh + 0xBEh) Disable (0x00h) Once set, register 11h can be written. D0 HEX R/W 0 00 Table 29. System Configuration Register DATA BIT FIELD NAME READ/WRITE RESET VALUE D7 D6 D5 R/W 0 R/W 0 R/W 0 REGISTER = 11h D4 D3 SYSTEM [143:136] R/W R/W 0 0 D2 D1 D0 HEX R/W 0 R/W 0 R/W 0 00 Table 30. System Configuration Register Bit Definitions FIELD NAME BIT BIT DEFINITION 143:139 SYSTEM TBD 138 EEPROM_PROGRAM Program scratch pad values to EEPROM 137 DIRECT_MODE Allows direct control of switches through SW CONTROL REGISTER 136 TBD [143:136] Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 35 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com Table 31. User EEPROM, BYTE0 DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME BYTE0 D7 D6 D5 R/W 0 BIT [7:0] R/W 0 R/W 0 7:0 REGISTER = 20h D4 D3 D2 BYTE0 [7:0] R/W R/W R/W 0 0 0 BIT DEFINITION USER BYTE 0 D1 D0 HEX R/W 0 R/W 0 00 D1 D0 HEX R/W 0 R/W 0 00 D1 D0 HEX R/W 0 R/W 0 00 D1 D0 HEX R/W 0 R/W 0 00 D1 D0 HEX R/W 0 R/W 0 00 Table 32. User EEPROM, BYTE1 DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME BYTE1 D7 D6 D5 R/W 0 BIT [15:8] R/W 0 R/W 0 15:8 REGISTER = 21h D4 D3 D2 BYTE1 [15:8] R/W R/W R/W 0 0 0 BIT DEFINITION USER BYTE 1 Table 33. User EEPROM, BYTE2 DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME BYTE2 D7 D6 D5 R/W 0 BIT [23:16] R/W 0 R/W 0 23:16 REGISTER = 22h D4 D3 D2 BYTE2 [23:16] R/W R/W R/W 0 0 0 BIT DEFINITION USER BYTE 2 Table 34. User EEPROM, BYTE3 DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME BYTE3 D7 D6 D5 R/W 0 BIT [31:24] R/W 0 R/W 0 31:24 REGISTER = 23h D4 D3 D2 BYTE3 [31:24] R/W R/W R/W 0 0 0 BIT DEFINITION USER BYTE 3 Table 35. User EEPROM, BYTE4 DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME BYTE4 36 D7 D6 D5 R/W 0 BIT [39:32] R/W 0 R/W 0 39:32 REGISTER = 24h D4 D3 D2 BYTE4 [39:32] R/W R/W R/W 0 0 0 BIT DEFINITION USER BYTE 4 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 Table 36. User EEPROM, BYTE5 DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME BYTE5 D7 D6 D5 R/W 0 BIT [47:40] R/W 0 R/W 0 47:40 REGISTER = 25h D4 D3 D2 BYTE5 [47:40] R/W R/W R/W 0 0 0 BIT DEFINITION USER BYTE 5 D1 D0 HEX R/W 0 R/W 0 00 D1 D0 HEX R/W 0 R/W 0 00 D1 D0 HEX R 0 R 0 00 Table 37. User EEPROM, BYTE6 DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME D7 D6 D5 R/W 0 BIT R/W 0 R/W 0 BYTE6 [55:48] 55:48 REGISTER = 26h D4 D3 D2 BYTE6 [55:48] R/W R/W R/W 0 0 0 BIT DEFINITION USER BYTE 6 Table 38. User EEPROM, BYTE7 DATA BIT FIELD NAME READ/WRITE RESET VALUE FIELD NAME BYTE7 D7 D6 D5 R 0 BIT [63:56] R 0 R 0 63:56 REGISTER = 27h D4 D3 D2 BYTE7 [63:56] R R R 0 0 0 BIT DEFINITION USER BYTE 7 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 37 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information A DLPC343x controller can be used with a DLP2010 (.2 WVGA) DMD or DLP3010 (.3 720p) DMD to provide a compact, reliable, high-efficiency display solution for many different video display applications. The DMDs are spatial light modulators which reflect incoming light from an illumination source to one of two directions with the primary direction being into collection optics within a projection lens. The projection lens sends the light to the destination needed for the application. Each application is derived primarily from the optical architecture of the system and the format of the pixel data being input into the DLPC343x. In display applications using the DLP2010 DMD or DLP3010 DMD, the DLPA2005 provides all needed analog functions including the analog power supplies and the RGB LED driver to provide a robust and efficient display solution. Display applications of interest include pico-projectors embedded in display devices like smart phones, tablets, cameras, and camcorders. Other applications include wearable (near-eye) displays, battery-powered mobile accessory, interactive display, low latency gaming displays, and digital signage. Alternately, a DLPC150 controller can be used with a DLP2010 or DLP2010NIR DMD. Applications of interest when using the DLPC150 controller include machine vision systems, spectrometers, skin analysis, medical systems, material identification, chemical sensing, infrared projection, and compressive sensing. In a spectroscopy application the DLPC150 controller and DLP2010NIR DMD are often combined with a single element detector to replace expensive InGaAs array-based detector designs. In this application the DMD acts as a wavelength selector reflecting specific wavelengths of light into the single point detector. 8.2 Typical Projector Application A common application when using DLPA2005 with DLP2010 DMD and DLPC3430/DLPC3435 controller is for creating an accessory projector for a smart phone, tablet or any other portable smart device. The DLPC3430/DLPC3435 in an accessory projector typically receives images from a smart device over either HDMI as shown below (WI-FI can also be used to transmit data). DLPA2005 provides power supply sequencing and controls the RGB LED currents as required by the application. 38 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 Charger + DC_IN BAT ± Typical Projector Application (continued) ... 2.3V-5.5V DC Supplies Projector Module Electronics 1.8V Other Supplies 1.8V VSPI 1.1V 1.1V Reg SYSPWR L3 1.8V MSP430 PROJ_ON 1.8V PROJ_ON VLED Cal data (optional) SPI_0 EEPROM I2C_1 HDMI FLASH 4 SPI_1 4 PARKZ RESETZ INTZ RED GREEN BLUE BIAS, RST, OFS 3 LED_SEL(2) 28 DLPC3430/ DLPC3435 Parallel I/F Current Sense L2 I2C HDMI Receiver L1 DLPA2005 GPIO_8 (Normal Park) Illumination Optics WPC CMP_PWM LABB CMP_OUT eDRAM Thermistor 1.8V VCC_INTF VCC_FLSH 1.1V Sub-LVDS DATA CTRL VIO 18 VCORE DLP2010 WVGA (WVGA DDR DMD DMD) Spare R/W GPIO Figure 15. Typical Setup Using DLPA2005 8.2.1 Design Requirements A pico-projector is created by using a DLP chip set comprised of DLP2010 (.2 WVGA) DMD, DLPC3430 or DLPC3435 controller and DLPA2005 PMIC/LED driver. The DLPC3430 or DLPC3435 does the digital image processing, the DLPA2005 provides the needed analog functions for the projector, and DMD is the display device for producing the projected image. In addition to the three DLP chips in the chip set, other chips may be needed. At a minimum a flash part is needed to store the software and firmware to control the DLPC3430 or DLPC3435. The illumination light that is applied to the DMD is typically from red, green, and blue LEDs. These are often contained in three separate packages, but sometimes more than one color of LED die may be in the same package to reduce the overall size of the pico-projector. For connecting the DLPC3430 or DLPC3435 to the front end for receiving images parallel interface is used. While using parallel interface, I2C should be connected to the front end for sending commands to the DLPC3430 or DLPC3435. The only power supplies needed external to the projector are the battery (SYSPWR) and a regulated 1.8 V supply. The entire picoprojector can be turned on and off by using a single signal called PROJ_ON. When PROJ_ON is high, the projector turns on and begins displaying images. When PROJ_ON is set low, the projector turns off and draws just microamps of current on SYSPWR. When PROJ_ON is set low, the 1.8 V supply can continue to be left at 1.8 V and used by other non-projector sections of the product. If PROJ_ON is low, the DLPA2005 will not draw current on the 1.8 V supply. 8.2.2 Detailed Design Procedure For connecting together the DLP2010, DLPC3430 or DLPC3435 and DLPA2005, see the reference design schematic. When a circuit board layout is created from this schematic a very small circuit board is possible. An example small board layout is included in the reference design data base. Layout guidelines should be followed to achieve a reliable projector. The optical engine that has the LED packages and the DMD mounted to it is typically supplied by an optical OEM who specializes in designing optics for DLP projectors. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 39 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com Typical Projector Application (continued) 8.2.3 Application Curves As the LED currents that are driven time-sequentially through the red, green, and blue LEDs are increased, the brightness of the projector increases. This increase is somewhat non-linear, and the curve for typical white screen lumens changes with LED currents. It’s assumed that the same current amplitude is applied to the red, green, and blue LEDs. 1 0.9 0.8 Luminance 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 500 1000 1500 Current (mA) 2000 2500 3000 D001 Figure 16. Luminance vs Current 8.3 Typical Mobile Sensing Application A typical embedded system application using the DLPC150 controller and the DLPC2010NIR is shown in Figure 17. In this configuration, the DLPC150 controller supports a 24-bit parallel RGB input, typical of LCD interfaces, from an external source or processor. The DLPC150 controller processes the digital input image and converts the data into the format needed by the DLP2010NIR. The DLP2010NIR steers light by setting specific micromirrors to the "on" position, directing light to the detector, while unwanted micromirrors are set to "off" position, directing light away from the detector. The microprocessor sends binary images to the DLP2010NIR to steer specific wavelengths of light into the detector. The microprocessor uses an analog-to-digital converter to sample the signal received by the detector into a digital value. By sequentially selecting different wavelengths of light and capturing the values at the detector, the microprocessor can then plot a spectral response to the light. 40 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 Power Management On/Off BAT – Charger DC_IN + Typical Mobile Sensing Application (continued) 2.3 to 5.5 V 1.8 V Other Supplies VIN SYSPWR VDD 1.1 V 1.1-V Reg 1.8 V 1.8S V LS_IN PROJ_ON PROJ_ON USB DLPA2000 or DLPA2005 PROJ_ON Detector ADC FLASH FLASH, SDRAM 4 SPI_0 SPI_1 4 PARKZ RESETZ INTZ Microprocessor HOST_IRQ Thermistor I2C 1.8S V Bluetooth Illumination Optics CMP_OUT Parallel RGB I/F (28) SD Card Current Sense CMP_PWM DLPC150 TRIG_OUT (2) RED BIAS, RST, OFS 3 LED_SEL(2) TRIG_IN Keypad VLED Sub-LVDS DATA LPSDR CTRL VIO DLP2010NIR WVGA (WVGA DDR DMD DMD) VCC_INTF VCC_FLSH 1.1 V Projection Optics VCORE ADC + Amplifier NIR Detector DLP® Chip Set Figure 17. Typical Application Diagram 8.3.1 Design Requirements All applications using the DLP 0.2-inch WVGA chipset require the: • DLPC150 controller, and • DLPA2005 PMIC, and • DLP2010 or DLP2010NIR DMD components for operation. The system also requires an external parallel flash memory device loaded with the DLPC150 configuration and support firmware. DLPC150 does the digital image processing and formats the data for the DMD. DLPA2005 PMIC provides the needed analog functions for the DLPC150 and DLP2010 or DLP2010NIR. The chipset has several system interfaces and requires some support circuitry. The following interfaces and support circuitry are required: • DLPC150 system interfaces: – Control interface – Trigger interface – Input data interface – Illumination interface • DLPC150 support circuitry and interfaces: – Reference clock – PLL – Program memory flash interface • DMD interfaces: – DLPC150 to DMD digital data – DLPC150 to DMD control interface – DLPC150 to DMD micromirror reset control interface Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 41 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com Typical Mobile Sensing Application (continued) 8.3.2 Detailed Design Procedure 8.3.2.1 Dlpc150 System Interfaces The 0.2-inch WVGA chipset supports a16-bit or 24-bit parallel RGB interface for image data transfers from another device. There are two primary output interfaces: illumination driver control interface and sync outputs. 8.3.2.1.1 Control Interface The 0.2-inch WVGA chipset supports I2C commands through the control interface. The control interface allows another master processor to send commands to the DLPC150 controller to query system status or perform realtime operations such as LED driver current settings. 8.3.3 Application Curve In a reflective spectroscopy application, a broadband light source illuminates a sample and the reflected light spectrum is dispersed onto the DLP2010NIR. A microprocessor in conjunction with the DLPC150 controls individual DLP2010NIR micromirrors to reflect specific wavelengths of light to a single point detector. The microprocessor uses an analog-to-digital converter to sample the signal received by the detector into a digital value. By sequentially selecting different wavelengths of light and capturing the values at the detector, the microprocessor can then plot a spectral response to the light. This systems allows the measurement of the collected light and derive the wavelengths absorbed by the sample. This process leads to the absorption spectrum shown in Figure 18. Figure 18. Sample Dlpc150 Based Spectrometer Output 42 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 9 Power Supply Recommendations The DLPA2005 is designed to operate from a 2.3 to 6 V input voltage supply or battery. To avoid insufficient supply current due to line drop, ringing due to trace inductance at the VIN terminal, or supply peak current limitations, additional bulk capacitance may be required. In the case ringing that is caused by the interaction with the ceramic input capacitors, an electrolytic or tantalum type capacitor may be needed for damping. The amount of bulk capacitance required should be evaluated such that the input voltage can remain in spec long enough for a proper fast shutdown to occur for the vofs, vrst, and vbias supplies. The shutdown begins when the input voltage drops below the programmable UVLO threshold such as when the external power supply or battery supply is suddenly removed from the system. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 43 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com 10 Layout 10.1 Layout Guidelines As for all chips with switching power supplies, the layout is an important step in the design, especially in the case of high peak currents and high switching frequencies. If the layout is not carefully done, the regulators could show stability problems as well as EMI problems. Therefore, use wide and short traces for the main current paths and for the power ground tracks. Input capacitors, output capacitors, and inductors should be placed as close as possible to the IC. Figure 19 shows an example layout that has critical parts placed as close as possible to the pins they are connected to. Here are recommendations for the following components: R1 is RLIM and is connected via a wide trace (low resistance) to the system ground. The analog ground at pin 5 should be star connected to the point where RLIM is connected to the system ground. Aim on a wide and low-ohmic trace as well, although this one is less critical (tens of mA). L1 is the big inductor for the VLED that is connected via two wide traces to the pins C4 are the decoupling capacitors for the VLED and they are as close as possible placed to the part and directly connected to ground. L3/C20 are components used for the VCORE BUCK. L3 is placed close to the pin and connected with a wide trace to the part. C20 is placed directly beside the inductor and connected to the PGND pin L2 This inductor is part of the DMD reset regulators and is also placed as close as possible to the DLPA2005 using wide PCB traces. 10.2 Layout Example Figure 19. Example Layout of DLPA2005 44 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 10.3 Thermal Considerations An important consequence of the efficiency numbers shown in Figure 7 is that it enables to perform DLPA2005 thermal calculations. Since the efficiency is not 100%, power is dissipated in the DLPA2005 chip. Due to that dissipation die temperature will rise. For reliability reasons it is good to aim for as low as possible die temperatures. Using a heat sink and airflow are efficient means to keep die temperature reasonably low. In cases that airflow and / or a heat sink are / is not feasible, the system designer should specifically pay attention to the thermal design. The die temperature for regular operation should remain below 120°C. In the following an example is given of such a thermal calculation. The calculation starts with summarizing all blocks in the DLPA2005 that dissipate. Clearly, the buck-boost converter supplying the LED power is the main source of dissipation. For illustrating purposes here we assume this buck-boost converter to be the only block that dissipates significantly. For the example assume: VOUT=4.8 V (for all three LEDs), IOUT=2.4 A and VIN=5 V. From Figure 7 it can be derived that the related efficiency equals about neff=88%. The power dissipated by the DLPA2005 is then given by: SPACE PDISS PIN POUT § 100% · 1¸ POUT ¨ ¨ K ¸ eff © ¹ § 100% · 1¸ 1.6W 4.8V 2.4 A ¨ © 88% ¹ SPACE The rise of die temperature due to this power dissipation can be calculated using the thermal resistance from junction to ambient, M JA=27.9°C/W. This calculation yields: SPACE TJUNCTION TAMBIENT PDISS T JA 25°C 1.6W 27.9°C / W 69.6°C SPACE It is also possible to calculate the maximum allowable ambient temperature to prevent surpassing the maximum die temperature. Assume again the dissipation of PDISS=1.6W. The maximum ambient temperature that is allowed is then given by: SPACE TAMBIENT max TJUNCTION max PDISS T JA 120°C 1.6W 27.9°C / W 75.4°C SPACE It is again stressed here that for proper calculations the total power dissipation of the PAD2005 should be taken into account. On top of that, if components that are close to the PAD2005 also dissipate a significant amount of power, the (local) ambient temperature can be higher than the ambient temperature of the system. If calculations show that the die temperature will surpass the maximum specified value, two basic options exist: • Adding a heat sink with or without airflow. This will reduce 0JA yielding lower die temperature. • Lowering the dissipation in the PAD2005 implying lowering the maximum allowable LED current. Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 45 DLPA2005 DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 www.ti.com 11 Device and Documentation Support 11.1 Device Support 11.1.1 Device Nomenclature Package Marking DLPA2005 (TOP VIEW ) TI YM LLLL S PAD2005 A4 TI YMS$$ LLLL G4 $$ = TI LETTERS = YEAR / MONTH DATE CODE = ASSY LOT CODE = ASSEMBLY SITE CODE PER QSS 005-120 = W AFER FAB CODE (1 or 2 CHARACTERS) =pin 1 Marking Figure 20. Package Marking DLPA2005 (Top View) 11.2 Trademarks Pico is a trademark of Texas Instruments. DLP is a registered trademark of Texas Instruments. All other trademarks are the property of their respective owners. 11.3 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 11.4 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Cover Tape The cover tape does not cover the index hole and does not shift to outside from carrier tape. ESD Countermeasure Plastic material used in both carrier tape and cover tape are static dissipative. 46 Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 DLPA2005 www.ti.com DLPS047B – SEPTEMBER 2014 – REVISED OCTOBER 2015 Insertion of Device The device is located such as symbolization in upper side and lead pins in lower side. Packing Method The reel is packed into Moisture Barrier bag and fastened by heat-sealing after fixed the end of leader tape by tape. The QFN device packing includes desiccant, humidity indicator. Reel Box Each Moisture Barrier bag is packed into reel box. Tape Structure The carrier tape is made of plastic and the structure is shown in above schematic. The device is put on embossed area of carrier tape, and covered by cover tape made of plastic. Reel Box Material Corrugated Fiberboard Submit Documentation Feedback Copyright © 2014–2015, Texas Instruments Incorporated Product Folder Links: DLPA2005 47 PACKAGE OPTION ADDENDUM www.ti.com 10-Oct-2015 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish MSL Peak Temp (2) (6) (3) Op Temp (°C) Device Marking (4/5) DLPA2005ERSLR ACTIVE VQFN RSL 48 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-3-260C-168 HR PAD2005 A4 DLPA2005ERSLT ACTIVE VQFN RSL 48 250 Green (RoHS & no Sb/Br) CU NIPDAU Level-3-260C-168 HR PAD2005 A4 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. (6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish value exceeds the maximum column width. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. Addendum-Page 1 Samples PACKAGE OPTION ADDENDUM www.ti.com 10-Oct-2015 In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. Addendum-Page 2 PACKAGE MATERIALS INFORMATION www.ti.com 9-Oct-2015 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant DLPA2005ERSLR VQFN RSL 48 3000 330.0 16.4 6.3 6.3 1.1 12.0 16.0 Q2 DLPA2005ERSLT VQFN RSL 48 250 180.0 16.4 6.3 6.3 1.1 12.0 16.0 Q2 Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 9-Oct-2015 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) DLPA2005ERSLR VQFN RSL 48 3000 367.0 367.0 38.0 DLPA2005ERSLT VQFN RSL 48 250 210.0 185.0 35.0 Pack Materials-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. 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