Wall DCMPPW03-48S12A-P 3 watt medical dc/dc power converter Datasheet

DCMPPW03 SERIES
3 Watt
Medical DC/DC Power Converters
Rev C
FEATURES
Size:
1.25 x 0.80 x 0.40 inches
(31.8 x 20.3 x 10.2 mm)
• 2µA Patient Leakage Current
• Reinforced Insulation for 250VAC Working Voltage
• Single & Dual Outputs
• Clearance and Creepage Distance: 8.0mm/2MOPP
• Under Voltage Protection
• 5000VAC Input to Output 2MOPP Isolation
• High Efficiency up to 87%
• Short Circuit, Over Voltage, and Over Load Protection
• 4:1 Wide Input Voltage Ranges
• CE Marked
• Built-in EMI Class A Filter
• Compliant to RoHS II & REACH
• Low Stand-by Power
• ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition,
Consumption
UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals
• 3 Watts Output Power
Applications:
• Medical Equipment
• Telecom/Datacom
• Industry Control Systems
• Measurement Equipment
• Semiconductor Equipment
• PV Power Systems
• IGBT Gate Drivers
• Optional Remote ON/OFF Control and Trim Pin
DESCRIPTION
The DCMPPW03 series of medical DC/DC power converters provides 3 Watts of output power in a
1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 4:1 wide
input voltage ranges of 9-36VDC and 18-75VDC. Some features include high efficiency up to 87%,
5000VAC I/O (2 MOPP) isolation, and low stand-by power consumption. These converters are also
protected against under voltage, short circuit, over voltage, and over load conditions. All models are
RoHS compliant and have ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition, UL60950-1,
EN60950-1, and IEC60950-1 safety approvals. Remote ON/OFF and Trim functions are also available
for this series.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Output
Voltage
Output
Current
Output
Power
Efficiency
Maximum
Capacitive Load
3.3 VDC
1000mA
30mVp-p
6mA
3.3W
82%
1050µF
5 VDC
600mA
30mVp-p
6mA
3W
84.5%
750µF
12 VDC
250mA
40mVp-p
6mA
3W
87%
130µF
DCMPPW03-24S15x
15 VDC
200mA
40mVp-p
6mA
3W
87%
100µF
DCMPPW03-24S24x
24 VDC
125mA
50mVp-p
6mA
3W
87%
39µF
DCMPPW03-48S33x
3.3 VDC
1000mA
30mVp-p
4mA
3.3W
81%
1050µF
5 VDC
600mA
30mVp-p
4mA
3W
84%
750µF
12 VDC
250mA
40mVp-p
4mA
3W
87%
130µF
DCMPPW03-48S15x
15 VDC
200mA
40mVp-p
4mA
3W
86.5%
100µF
DCMPPW03-48S24x
24 VDC
125mA
50mVp-p
4mA
3W
86.5%
39µF
Output
Power
Efficiency
Maximum
Capacitive Load
Model Number
(1)
Input Voltage
DCMPPW03-24S33x
DCMPPW03-24S05x
DCMPPW03-24S12x
24VDC
(9 - 36 VDC)
DCMPPW03-48S05x
DCMPPW03-48S12x
48 VDC
(18 - 75 VDC)
Output
No Load
Ripple & Noise Input Current
DUAL OUTPUT MODELS
Model Number
(1)
Input Voltage
DCMPPW03-24D05x
DCMPPW03-24D12x
24 VDC
(9 - 36 VDC)
DCMPPW03-24D15x
DCMPPW03-48D05x
DCMPPW03-48D12x
DCMPPW03-48D15x
2/03/2016
48 VDC
(18 - 75 VDC)
Output
Voltage
Output
Current
Output
No Load
Ripple & Noise Input Current
±5 VDC
±300mA
30mVp-p
6mA
3W
83%
±430µF
±12 VDC
±125mA
40mVp-p
6mA
3W
87%
±75µF
±15 VDC
±100mA
40mVp-p
6mA
3W
86%
±56µF
±5 VDC
±300mA
30mVp-p
4mA
3W
83%
±430µF
±12 VDC
±125mA
40mVp-p
4mA
3W
86%
±75µF
±15 VDC
±100mA
40mVp-p
4mA
3W
86%
±56µF
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 1 of 5
Rev C
DCMPPW03 SERIES
3 Watt
Medical DC/DC Power Converters
TECHNICAL SPECIFICATIONS: DCMPPW03 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
9
18
24
48
36
75
9
18
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage
(3sec, max.)
Input Current
Input Filter
Remote ON/OFF Control
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
(Only for “B” type pin
connection models)
Referenced to –INPUT pin
Input Current of CTRL Pin
Remote OFF Input Current
Nominal Vin
Nominal Vin
VDC
VDC
8
16
VDC
DC/DC ON
50
100
See Table
Pi type
Open or 0 ~ 1.2VDC
DC/DC OFF
2.2 ~ 12 VDC
-0.5
1
2.5
VDC
mA
mA
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation
Voltage Adjustability
Asymmetrical load 25%/100% FL
Single Output Models
(Only for “B” type pin
connection models)
Dual Output Models
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
Dual Output Models
3.3V, 5V, 12V Output Models
15V, 24V Output Models
±5V, ±12V, ±15V Output Models
-1.0
-0.2
-0.5
-0.2
-1.0
-5.0
-10
-10
-10
Output Power
Output Current
Maximum Capacitive Load
Minimum input and constant resistive load
Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models
Ripple & Noise (20MHz BW) Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models
Measured with a 4.7µF/50V X7R MLCC 24V Output Models
Transient Response
25% load step change
Recovery Time
Power Up
Start-Up Time
Constant resistive load
Remote On/Off
Temperature Coefficient
See Table
+1.0
+0.2
+0.5
+0.2
+1.0
+5.0
+10
+20
+10
See Table
See Table
See Table
30
40
50
250
%
%
%
%
%
mVp-p
µs
30
30
-0.02
%
ms
+0.02
%/°C
PROTECTION
Short Circuit Protection
Over Load Protection
Single Output
Models
Over Voltage Protection
3.3V Output Models
5V Output Models
12V Output Models
15V Outputs Models
24V Output Models
5V Output Models
12V Output Models
15V Outputs Models
Continuous, automatic recovery
150
%
3.7
5
5.6
7.0
13.5
16
18.3
22.0
VDC
29.1
34.5
5.6
7.0
13.5
18.2
17.0
22.0
Input to Output
135
5000
% of rated Iout; hiccup mode
Continuous clamp
Dual Output
Models
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Isolation Voltage
Isolation Capacitance
Leakage Current
Clearance/Creepage
2/03/2016
Nominal input voltage and full load
1 minute
See Table
150
165
12
240VAC, 60Hz
8
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
17
2
kHz
VAC
pF
µA
mm
Page 2 of 5
Rev C
DCMPPW03 SERIES
3 Watt
Medical DC/DC Power Converters
TECHNICAL SPECIFICATIONS: DCMPPW03 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Without derating
-40
+94
With derating
+94
+105
-55
+125
°C
95
% RH
Storage Temperature Range
Thermal Impedance
Natural convection (20LFM)
°C
18
Relative Humidity
5
Thermal Shock
°C/W
MIL-STD-810F
Vibration
MIL-STD-810F
MTBF
MIL-HDBK-217 Full Load
6,444,000
hours
PHYSICAL SPECIFICATIONS
Weight
Case Material
0.48oz (14g)
1.25x0.80x0.40 inches
(31.8x20.3x10.2mm)
Non-conductive black plastic
Base Material
Non-conductive black plastic
Dimensions (L x W x H)
Potting Material
Silicon (UL94-V0)
SAFETY & EMC CHARACTERISTICS
Safety Approvals (pending)
EMI (See Note 2)
ESD
Radiated Immunity
Fast Transient (See Note 3)
Surge (See Note 3)
Conducted Immunity
Power Frequency Magnetic Field
ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1, UL60950-1, EN60950-1, IEC60950-1
EN55011, EN55022, and FCC Part 18
Air ±8kV
EN61000-4-2
Contact ±6kV
EN61000-4-3
10 V/m
EN61000-4-4
±2kV
EN61000-4-5
±2kV
EN61000-4-6
10 Vrms
EN61000-4-8
100A/m continuous; 1000A/m 1 second
Class A, Class B
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
NOTES
1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B.
See mechanical drawings on page 4 for more information.
2. The DCMPPW03 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external
components added. Please contact factory for more information.
3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
• For 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series,
470µF/50V) in parallel.
• For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series,
330µF/100V) in parallel.
4. Remote ON/OFF control is optional and is only available for “B” type pin connection models. To order the converter with remote
ON/OFF add the suffix “-P” to the model number (Ex: DCMPPW03-48S12B-P).
5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T”
to the model number (Ex: DCMPPW03-48S12B-T).
CAUTION: This power module is not internally fused. An input line fuse must always be used.
*Due to advances in technology, specifications subject to change without notice.
2/03/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 5
DCMPPW03 SERIES
3 Watt
Medical DC/DC Power Converters
Rev C
CHARACTERISTIC CURVES
DCMPPW03-48S05A Derating Curve
DCMPPW03-48S05A Efficiency vs Input Voltage
DCMPPW03-48S05A Efficiency vs Output Load
MECHANICAL DRAWINGS
A Type Pin Connection (Suffix “A”)
PIN
PIN CONNECTIONS
SINGLE
DUAL
1
11
12
13
15
23
24
+INPUT
NO PIN
-OUTPUT
+OUTPUT
NO PIN
-INPUT
-INPUT
+INPUT
COMMON
NO PIN
-OUTPUT
+OUTPUT
-INPUT
-INPUT
1. Dimensions in inch (mm)
2. Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin Pitch Tolerance: ±0.01 (0.25)
Pin Dimension Tolerance: ±0.004 (0.1)
B Type Pin Connection (Suffix “B”)
PIN CONNECTIONS
PIN
1
2
10
11
14
16
22
23
SINGLE
CTRL (Optional)
-INPUT
TRIM (Optional)
**NO PIN/NC
+OUTPUT
-OUTPUT
+INPUT
+INPUT
DUAL
CTRL (Optional)
-INPUT
TRIM (Optional)
-OUTPUT
+OUTPUT
COMMON
+INPUT
+INPUT
**For single output models, Pin 11 is “NO PIN” with the trim
pin option (Suffix “-T”) and “NC” without the trim pin option.
1. Dimensions in inch (mm)
2. Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin Pitch Tolerance: ±0.01 (0.25)
4. Pin Dimension Tolerance: ±0.004 (0.1)
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method shown
below. ( ) for dual output trim
2/03/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 5
DCMPPW03 SERIES
3 Watt
Medical DC/DC Power Converters
Rev C
MODEL NUMBER SET
DCMPPW
Series Name
03
-
Output Power
03: 3 Watts
48
S
05
B
Input Voltage
Output Quantity
Output Voltage
Pin
Connection
24: 24 VDC S: Single Output
33: 3.3 VDC
A: A Type
48: 48 VDC
05: 5 VDC
B: B Type
P (1)
T (1)
Remote ON/OFF Option
Trim Option
-
No Remote
ON/OFF
P: Remote ON/OFF
None:
None
No Trim
:
T: Trim
12: 12 VDC
15: 15 VDC
24: 24 VDC
D: Dual Output
05: ±5 VDC
12: ±12 VDC
15: ±15 VDC
(1) Remote ON/OFF Control and Trim options are only available for “B” type pin connection models.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
2/03/2016
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 5
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