Product Folder Sample & Buy Support & Community Tools & Software Technical Documents DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 DRV10983 12- to 24-V, Three-Phase, Sensorless BLDC Motor Driver 1 Features 2 Applications • • • • • • 1 • • • • • • • • • • • • • Input Voltage Range: 8 to 28 V Total Driver H + L RDSON: 250 mΩ Drive Current: 2-A Continuous (3-A Peak) Sensorless Proprietary Back Electromotive Force (BEMF) Control Scheme Continuous Sinusoidal 180° Commutation No External Sense Resistor Required For Flexibility User May Include External Sense Resistor to Monitor Power Delivered to Motor Flexible User Interface Options: – I2C Interface: Access Registers for Command and Feedback – Dedicated SPEED Pin: Accepts Either Analog or PWM Input – Dedicated FG Pin: Provides TACH Feedback – Spin Up Profile Customized With EEPROM – Forward/Reverse Control With DIR Pin Integrated Buck/Linear Converter to Efficiently Provide Voltage (5 V/3.3 V) for Internal and External Circuits Supply Current 3 mA With Standby Version (DRV10983) Supply Current 180 μA With Sleep Version (DRV10983Z) Overcurrent Protection Lock Detection Voltage Surge Protection UVLO Protection Thermal Shutdown Protection Thermally-Enhanced 24-Pin HTSSOP Appliance Fan HVAC 3 Description DRV10983 is a three-phase sensorless motor driver with integrated power MOSFETs, which can provide continuous drive current up to 2 A. The device is specifically designed for cost-sensitive, low-noise/low external component count applications. The DRV10983 uses a proprietary sensorless control scheme to provide continuous sinusoidal drive, which significantly reduces the pure tone acoustics that typically occur as a result of commutation. The interface to the device is designed to be simple and flexible. The motor can be controlled directly through PWM, analog, or I2C inputs. Motor speed feedback is available through either the FG pin or I2C. The DRV10983 features an integrated buck/linear regulator to efficiently step down the supply voltage to either 5 or 3.3 V for powering both internal and external circuits. The device is available in either a sleep mode or a standby mode version to conserve power when the motor is not running. The standby mode (3-mA) version leaves the regulator running and the sleep mode (180-µA) version shuts it off. Use the standby mode version in applications where the regulator is used to power an external microcontroller. Device Information(1) PART NUMBER DRV10983 PACKAGE HTSSOP (24) BODY SIZE (NOM) 7.80 mm × 6.40 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com 4 Application Schematic VCC 10 µF 0.1 µF 0.1 µF 10 µF 3.3 V/5 V 47 µH 1 µF 1 µF Interface to Microcontroller 1 VCP VCC 24 2 CPP VCC 23 3 CPN W 22 4 SW W 21 5 SWGND V 20 6 VREG V 19 7 V1P8 U 18 8 GND U 17 9 V3P3 PGND 16 10 SCL PGND 15 11 SDA 12 FG M DIR 14 SPEED 13 Copyright © 2016, Texas Instruments Incorporated 2 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 Table of Contents 1 2 3 4 5 6 7 8 Features .................................................................. Applications ........................................................... Description ............................................................. Application Schematic .......................................... Revision History..................................................... Description (continued)......................................... Pin Configuration and Functions ......................... Specifications......................................................... 8.1 8.2 8.3 8.4 8.5 8.6 9 1 1 1 2 3 5 5 6 Absolute Maximum Ratings ...................................... 6 ESD Ratings.............................................................. 6 Recommended Operating Conditions....................... 7 Thermal Information .................................................. 7 Electrical Characteristics........................................... 8 Typical Characteristics ............................................ 10 Detailed Description ............................................ 11 9.1 Overview ................................................................. 11 9.2 Functional Block Diagram ....................................... 12 9.3 Feature Description................................................. 13 9.4 Device Functional Modes........................................ 16 9.5 Register Maps ......................................................... 40 10 Application and Implementation........................ 46 10.1 Application Information.......................................... 46 10.2 Typical Application ............................................... 46 11 Power Supply Recommendations ..................... 48 12 Layout................................................................... 48 12.1 Layout Guidelines ................................................. 48 12.2 Layout Example .................................................... 48 13 Device and Documentation Support ................. 49 13.1 13.2 13.3 13.4 Trademarks ........................................................... Electrostatic Discharge Caution ............................ Community Resources.......................................... Glossary ................................................................ 49 49 49 49 14 Mechanical, Packaging, and Orderable Information ........................................................... 49 5 Revision History Changes from Revision B (February 2015) to Revision C Page • Added "phase to phase" clarification for overcurrent protection............................................................................................. 9 • Added more accurate description to clarify overcurrent protection operation ...................................................................... 13 Changes from Revision A (October 2014) to Revision B • Page Updated data sheet with the DRV10983Z sleep version ...................................................................................................... 1 Changes from Original (July 2014) to Revision A Page • Updated the input voltage range: 8 to 28 V............................................................................................................................ 1 • Removed DRV10983Z sleep version part and updated standby mode supply current ......................................................... 1 • Updated pin information for SW, SWGND, VREG, SDA, FG, and VCC pins ........................................................................ 5 • Added DIR, SW, and VREG pins to Absolute Maximum Ratings ......................................................................................... 9 • Updated max supply voltage and voltage range ratings for VCC and U, V, W in Recommended Operating Conditions .............................................................................................................................................................................. 9 • Updated Functional Block Diagram ..................................................................................................................................... 12 • Changed "hardware current limit" to "lock detection current limit" and "software current" to "acceleration current limit" throughout data sheet .................................................................................................................................................. 13 • Updated max value for open to closed loop threshold ........................................................................................................ 24 • Corrected description to "motor's velocity constant" for Equation 1 .................................................................................... 25 • Corrected register name in Start-Up Current Setting .......................................................................................................... 25 • Updated Equation 2 ............................................................................................................................................................. 25 • Updated Figure 18 ............................................................................................................................................................... 25 • Updated caption name for Figure 22 ................................................................................................................................... 27 • Corrected max speed command setting for SpdCtrl[8:0] .................................................................................................... 27 • Updated register description for status register. .................................................................................................................. 40 • Updated the data in the examples for MotorSpeed1 and MotorPeriod1 ............................................................................. 42 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 3 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com • Updated IPDPosition description in Register Map .............................................................................................................. 42 • Increased max motor voltage for Recommended Application Range ................................................................................. 46 • Updated graph callout for Figure 41 .................................................................................................................................... 47 4 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 6 Description (continued) An I2C interface allows the user to reprogram specific motor parameters in registers and program the EEPROM to help optimize the performance for a given application. The DRV10983 is available in a thermally-efficient HTSSOP, 24-pin package with an exposed thermal pad. The operating temperature is specified from –40°C to 125°C. 7 Pin Configuration and Functions PWP Package 24-Pin HTSSOP Top View VCP CPP CPN SW SWGND VREG V1P8 GND V3P3 SCL SDA FG 1 2 3 4 5 6 7 8 9 10 11 12 24 23 22 21 20 19 18 17 16 15 14 13 PowerPAD VCC VCC W W V V U U PGND PGND DIR SPEED Pin Functions PIN N/AME NO. I/O (1) DESCRIPTION VCP 1 P Charge pump output. CPP 2 P Charge pump pin 2, use a ceramic capacitor between CPN and CPP. CPN 3 P Charge pump pin 1, use a ceramic capacitor between CPN and CPP. SW 4 O Step-down regulator switching node output. SWGND 5 P Step-down regulator ground. VREG 6 P Step-down regulator output and feedback point. V1P8 7 P Internal 1.8-V digital core voltage. V1P8 capacitor must connect to GND. This is an output, but not specified to drive external loads. GND 8 P Digital and analog ground. V3P3 9 P Internal 3.3-V supply voltage. V3P3 capacitor must connect to GND. This is an output and may drive external loads not to exceed IV3P3_MAX. SCL 10 I I2C clock signal. SDA 11 I/O I2C data signal. FG 12 O FG signal output. SPEED 13 I Speed control signal for PWM or analog input speed command. DIR 14 I Direction. P Power ground. O Motor U phase. PGND U (1) 15 16 17 18 I = Input, O = Output, NC = No connect, P = Power Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 5 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com Pin Functions (continued) PIN N/AME I/O (1) NO. 19 V 20 21 W 22 23 VCC 24 PowerPAD™ (GND) — DESCRIPTION O Motor V phase. O Motor W phase. P Device power supply. P The exposed PowerPAD must be electrically connected to ground plane through soldering to PCB for proper operation and connected to bottom side of PCB through vias for better thermal spreading. 8 Specifications 8.1 Absolute Maximum Ratings over operating free-air temperature (unless otherwise noted) (1) Input voltage (2) Output voltage (2) MIN MAX VCC –0.3 30 SPEED –0.3 4 GND –0.3 0.3 SCL, SDA –0.3 4 DIR –0.3 4 U, V, W –1 30 SW –1 30 VREG –0.3 7 FG –0.3 4 VCP –0.3 V(VCC) + 6 CPN –0.3 30 CPP –0.3 V(VCC) + 6 V3P3 –0.3 4 UNIT V V V1P8 –0.3 2.5 TJ_MAX Maximum junction temperature –40 150 °C Tstg Storage temperature –55 150 °C (1) (2) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltage values are with respect to the network ground terminal unless otherwise noted. 8.2 ESD Ratings VALUE V(ESD) (1) (2) 6 Electrostatic discharge Human body model (HBM), per ANSI/ESDA/JEDEC JS-001, all pins (1) ±2500 Charged device model (CDM), per JEDEC specification JESD22-C101, all pins (2) ±1500 UNIT V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 8.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) Supply voltage Voltage range VCC MIN NOM MAX 8 24 28 U, V, W –0.7 SCL, SDA, FG, SPEED, DIR –0.1 PGND, GND –0.1 TJ 3.3 3.6 V 0.1 100 Step-down regulator output current (linear mode) 0 V3P3 LDO output current 5 Operating junction temperature V 29 Step-down regulator output current (buck mode) Current range UNIT –40 mA 125 °C 8.4 Thermal Information DRV10983 THERMAL METRIC (1) PWP (HTSSOP) UNIT 24 PINS RθJA Junction-to-ambient thermal resistance 36.1 °C/W RθJC(top) Junction-to-case (top) thermal resistance 17.4 °C/W RθJB Junction-to-board thermal resistance 14.8 °C/W ψJT Junction-to-top characterization parameter 0.4 °C/W ψJB Junction-to-board characterization parameter 14.5 °C/W RθJC(bot) Junction-to-case (bottom) thermal resistance 1.1 °C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report, SPRA953. Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 7 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com 8.5 Electrical Characteristics over operating free-air temperature range (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX TA = 25°C; sleepDis = 1; SPEED = 0 V; V(VCC) = 24 V; buck regulator 3.5 5 TA = 25°C; sleepDis = 1; SPEED = 0 V; V(VCC) = 24 V; linear regulator 11 TA = 25°C; SPEED = 0 V; V(VCC) = 24 V; standby mode device; buck regulator 3 TA = 25°C; SPEED = 0 V; V(VCC) = 24 V; standby mode device; linear regulator 9 UNIT SUPPLY CURRENT (DRV10983) IVcc Supply current IVccSTBY Standby current mA 4 mA SUPPLY CURRENT (DRV10983Z) TA = 25°C; sleepDis = 1; SPEED = 0 V; V(VCC) = 24 V; buck regulator 3.5 TA = 25°C; sleepDis = 1; SPEED = 0 V; V(VCC) = 24 V; linear regulator 11 Sleep current TA = 25°C; SPEED = 0 V; V(VCC) = 24 V; sleep mode device; buck regulator 160 200 µA VUVLO_R UVLO threshold voltage Rise threshold, TA = 25°C 7 7.4 8 V VUVLO_F UVLO threshold voltage Fall threshold, TA = 25°C 6.7 7.1 7.5 V VUVLO_HYS UVLO threshold voltage hysteresis TA = 25°C 200 300 400 mV V(VCC) = 24 V, TA = 25°C, VregSel = 0, 5-mA load 3 3.3 3.6 V(VCC) = 24 V, TA = 25°C, VregSel = 1, V(VREG) < 3.3 V, 5-mA load V(VREG) – 0.3 V(VREG) – 0.1 V(VREG) V(VCC) = 24 V, TA = 25°C, VregSel = 1, V(VREG) ≥ 3.3 V, 5-mA load 3 3.3 3.6 IVcc Supply current IVccSLEEP 5 mA UVLO LDO OUTPUT V3P3 IV3P3_MAX Maximum load from V3P3 V1P8 V(VCC) = 24 V, TA = 25°C 5 V mA V(VCC) = 24 V, TA = 25°C, VregSel = 0 1.6 1.78 2 V(VCC) = 24 V, TA = 25°C, VregSel = 1 1.6 1.78 2 TA = 25˚C; VregSel = 0, LSW = 47 µH, CSW = 10 µF, Iload = 50 mA 4.5 5 5.5 TA = 25˚C; VregSel = 1, LSW = 47 µH, CSW = 10 µF, Iload = 50 mA 3.06 3.4 3.6 V STEP-DOWN REGULATOR VREG Regulator output voltage Regulator output voltage (linear mode) VREG_L IREG_MAX Maximum load from VREG V TA = 25°C, VregSel = 0, RSW = 39 Ω, CSW = 10 µF 5 V TA = 25°C, VregSel = 1, RSW = 39 Ω, CSW = 10 µF 3.4 V TA = 25°C, LSW = 47 µH, CSW = 10 µF 100 mA TA = 25˚C; V(VCC) = 24 V; V(VCP) = 29 V; Iout = 1 A 0.25 TA = 85˚C; V(VCC) = 24 V; V(VCP) = 29 V; Iout = 1 A 0.325 INTEGRATED MOSFET RDSON Series resistance (H + L) 0.4 Ω SPEED – ANALOG MODE VAN/A_FS Analog full speed voltage VAN/A_ZS Analog zero speed voltage V(V3P3) × 0.9 100 mV V tSAM Analog speed sample period 320 µs VAN/A_RES Analog voltage resolution 5.8 mV SPEED – PWM DIGITAL MODE 8 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 Electrical Characteristics (continued) over operating free-air temperature range (unless otherwise noted) PARAMETER VDIG_IH PWM input high voltage VDIG_IL PWM input low voltage ƒPWM PWM input frequency TEST CONDITIONS MIN TYP MAX 2.2 UNIT V 1 0.6 V 100 kHz SLEEP/STANDBY CONDITION VEN_SL_SB Analog voltage-to-enter sleep/standby SpdCtrlMd = 0 (analog mode) 30 VEX_SL Analog voltage-to-exit sleep SpdCtrlMd = 0 (analog mode) 2.2 VEX_SB Analog voltage-to-exit standby tEX_SL mV 3.3 V SpdCtrlMd = 0 (analog mode) 120 mV Time-to-exit from sleep mode SpdCtrlMd = 0 (analog mode) SPEED > VDIG_IH 1 µs tEX_SB Time-to-exit from standby mode SpdCtrlMd = 0 (analog mode) SPEED > VEX_SB 700 ms tEX_SL_SB Time-to-exit from sleep or standby condition SpdCtrlMd = 1 (PWM mode) SPEED > VDIG_IH 1 µs tEN_SL_SB Time-to-enter sleep or standby condition SpdCtrlMd = 1 (PMW mode) SPEED < VDIG_IL 5 ms DIGITAL I/O (DIR INPUT AND FG OUTPUT) VDIR_H Input high VDIR_L Input low IFG_SINK Output sink current 2.2 V 0.6 Vout = 0.3 V 5 V mA I2C SERIAL INTERFACE VI2C_H Input high VI2C_L Input low 2.2 V 0.6 V LOCK DETECTION RELEASE TIME tLOCK_OFF Lock release time tLCK_ETR Lock enter time 5 s 0.3 s 4 A 150 °C 10 °C OVERCURRENT PROTECTION IOC_limit Overcurrent protection TA = 25˚C; phase to phase 3 THERMAL SHUTDOWN TSDN Shutdown temperature threshold Shutdown temperature TSDN_HYS Shutdown temperature threshold Hysteresis Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 9 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com 8.6 Typical Characteristics 0.008 Switching Regulator Output 5.2 Supply Current 0.006 0.004 0.002 5.1 5 4.9 IVCC VREG 0 4.8 0 10 20 30 Power Supply 0 10 Figure 1. Supply Current vs Power Supply 20 Power Supply D001 30 D002 Figure 2. Switching Regulator Output vs Power Supply (VregSel = 0) Switching Regulator Output 3.5 3.4 3.3 3.2 VREG 3.1 0 10 20 Power Supply 30 D004 Figure 3. Switching Regulator Output vs Power Supply (VregSel = 1) 10 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 9 Detailed Description 9.1 Overview The DRV10983 is a three-phase sensorless motor driver with integrated power MOSFETs, which provide drive current capability up to 2 A continuous. The device is specifically designed for low-noise, low external component count, 12- to 24-V motor drive applications. The device is configurable through a simple I2C interface to accommodate different motor parameters and spin-up profiles for different customer applications. A 180° sensorless control scheme provides continuous sinusoidal output voltages to the motor phases to enable ultra-quiet motor operation by keeping the electrically induced torque ripple small. The DRV10983 features extensive protection and fault detect mechanisms to ensure reliable operation. Voltage surge protection prevents the input Vcc capacitor from overcharging, which is typical during motor deceleration. The devices provides phase to phase overcurrent protection without the need for an external current sense resistor. Rotor lock detect is available through several methods. These methods can be configured with register settings to ensure reliable operation. The device provides additional protection for undervoltage lockout (UVLO) and for thermal shutdown. The commutation control algorithm continuously measures the motor phase current and periodically measures the VCC supply voltage. The device uses this information for BEMF estimation, and the information is also provided through the I2C register interface for debug and diagnostic use in the system, if desired. A buck switching regulator efficiently steps down the supply voltage. The output of this regulator provides power for the internal circuits and can also be used to provide power for an external circuit such as a microcontroller. If providing power for an external circuit is not necessary (and to reduce system cost), configure the buck switching regulator as a linear regulator by replacing the inductor with resistor. TI designed the interfacing to the DRV10983 to be flexible. In addition to the I2C interface, the system can use the discrete FG pin, DIR pin, and SPEED pin. SPEED is the speed command input pin. It controls the output voltage amplitude. DIR is the direction control input pin. FG is the speed indicator output, which shows the frequency of the motor commutation. EEPROM is integrated in the DRV10983 as memory for the motor parameter and operation settings. EEPROM data transfers to the register after power-on and exit from sleep mode. The DRV10983 device can also operate in register mode. If the system includes a microcontroller communicating through the I2C interface, the device can dynamically update the motor parameter and operation settings by writing to the registers. In this configuration, the EEPROM data is bypassed by the register settings. Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 11 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com 9.2 Functional Block Diagram SDA I2C Communication SCL Register EEPROM SW 3.3-/5-V StepDown Regulator VREG FG SWGND VCC V3P3 3.3-V LDO V1P8 1.8-V LDO Charge Pump VCP CPP CPN VCC GND VCP Oscillator Bandgap U V W SPEED U Pre Driver PGND V/I sensor Logic Core ADC VCC VCP V Pre Driver PWM and Analog Speed Control DIR PGND VCC Lock VCP Over Current Pre Driver Thermal GND W PGND UVLO 12 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 9.3 Feature Description 9.3.1 Regulators 9.3.1.1 Step-Down Regulator The DRV10983 includes a step-down voltage regulator that can be operated as either a switching buck style regulator or as a linear regulator (see Figure 4). The regulator output voltage can be configured by register bit VregSel. When VregSel = 0, the regulator output voltage is 5 V, and when VregSel = 1, the regulator output voltage is 3.3 V. If the step-down regulator is configured as buck style, refer to IREG_MAX in the Electrical Characteristics to determine the amount of current provided for external load. If the step-down regulator is configured as linear mode, it is used for the device internal circuit only. VREG VREG VCC IC VCC IC SW SW 47 µH 3.3 V/5 V 39 Ω 10 µF Load 10 µF 3.3 V/5 V SWGND Buck Regulator SWGND Linear Regulator Figure 4. Step-Down Regulator Configurations 9.3.1.2 3.3-V and 1.8-V LDO The DRV10983 includes a 3.3-V LDO and an 1.8-V LDO. The 1.8-V LDO is for internal circuit only. The 3.3-V LDO is mainly for internal circuits, but can also drive external loads not to exceed IV3P3_MAX listed in the Electrical Characteristics . For example, it can work as a pullup voltage for the FG, DIR, SDA, and SCL interface. Both V1P8 and V3P3 capacitor must be connected to GND. 9.3.2 Protection Circuits 9.3.2.1 Thermal Shutdown The DRV10983 has a built-in thermal shutdown function, which shuts down the device when junction temperature is more than TSDN ˚C and recovers operating conditions when junction temperature falls to TSDN – TSDN_HYS˚C. The OverTemp status bit (address 0x10 bit 7) is set during thermal shutdown. 9.3.2.2 UVLO The DRV10983 has a built-in UVLO function block. The hysteresis of UVLO threshold is VUVLO-HYS. The device is locked out when VCC is down to VUVLO_F and woke up at VUVLO_R. 9.3.2.3 Current Protection The overcurrent shutdown function acts to protect the device if the current, as measured from the FETs, exceeds the IOC-limit threshold. It protects the device from phase to phase short-circuit conditions; the DRV10983 places the output drivers into a high-impedance state and maintains this condition until the overcurrent is no longer present. The OverCurr status bit (address 0x10 bit 5) is set. The DRV10983 also provides acceleration current limit and lock detection current limit functions to protect the device and motor (see Current Limit and Lock Detect and Fault Handling ). Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 13 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com Feature Description (continued) 9.3.2.4 Lock When the motor is blocked or stopped by an external force, the lock protection is triggered, and the device stops driving the motor immediately. After the lock release time tLOCK_OFF, the DRV10983 resumes driving the motor again. If the lock condition is still present, it enters the next lock protection cycle until the lock condition is removed. With this lock protection, the motor and device does not get overheated or damaged due to the motor being locked (see Lock Detect and Fault Handling ). During lock condition, the MtrLck Status bit (address 0x10, bit 4) is set. To further diagnose, check the register FaultCode. 9.3.3 Motor Speed Control The DRV10983 offers four methods for indirectly controlling the speed of the motor by adjusting the output voltage amplitude. This can be accomplished by varying the supply voltage (VCC) or by controlling the Speed Command. The Speed Command can be controlled in one of three ways. The user can set the Speed Command by adjusting either the PWM input (PWM) or the analog input (Analog) or by writing the Speed Command directly through the I2C serial port (I2C). The Speed Command is used to determine the PWM duty cycle output (PWM_DCO) (see Figure 5). The Speed Command may not always be equal to the PWM_DCO because DRV10983 has implemented the AVS function (see AVS Function), the acceleration current limit function (see Acceleration Current Limit), and the closed loop accelerate function (see Closed Loop Accelerate) to optimize the control performance. These functions can limit the PWM_DCO, which affects the output amplitude. PWM in PWM duty Analog ADC AVS, Acceleration Current Limit Closed Loop Accelerate Speed Command 2 IC PWM_ DCO Motor Output Amplitude X VCC Figure 5. Multiplexing the Speed Command to the Output Amplitude Applied to the Motor The output voltage amplitude applied to the motor is accomplished through sine wave modulation so that the phase-to-phase voltage is sinusoidal. When any phase is measured with respect to ground, the waveform is sinusoidally coupled with third-order harmonics. This encoding technique permits one phase to be held at ground while the other two phases are pulse-width modulated. Figure 6 and Figure 7 show the sinusoidal encoding technique used in the DRV10983. PWM Output Average Value Figure 6. PWM Output and the Average Value 14 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 Feature Description (continued) U-V U V-W V W-U W Sinusoidal voltage from phase to phase Sinusoidal voltage with third order harmonics from phase to GND Figure 7. Representing Sinusoidal Voltages With Third-Order Harmonic Output The output amplitude is determined by the magnitude of VCC and the PWM duty cycle output (PWM_DCO). The PWM_DCO represents the peak duty cycle that is applied in one electrical cycle. The maximum amplitude is reached when PWM_DCO is at 100%. The peak output amplitude is VCC. When the PWM_DCO is at 50%, the peak amplitude is VCC / 2 (see Figure 8). 100% PWM DCO 50% PWM DC0 VCC VCC/2 Figure 8. Output Voltage Amplitude Adjustment 9.3.4 Sleep or Standby Condition The DRV10983 is available in either a sleep mode or standby mode version. The DRV10983 enters either sleep or standby to conserve energy. When the device enters either sleep or standby, the motor stops driving. The switching regulator is disabled in the sleep mode version to conserve more energy. The I2C interface is disabled and any register data not stored in EEPROM will be reset. The switching regulator remains active in the standby mode version. The register data is maintained, and the I2C interface remains active. Setting sleepDis = 1 prevents the device from entering into the sleep or standby condition. If the device has already entered into sleep or standby condition, setting sleepDis = 1 will not take it out of the sleep or standby condition. During a sleep or standby condition, the Slp_Stdby status bit (address 0x10, bit 6) will be set. For different speed command modes, Table 1 shows the timing and command to enter the sleep or standby condition. Table 1. Conditions to Enter or Exit Sleep or Standby Condition Speed Command Mode Enter Sleep/Standby Condition Exit from Standby Condition Exit from Sleep Condition Analog SPEED pin voltage < VEN_SL_SB for TEN_SL_SB SPEED pin voltage > VEX_SB for TEX_ SB SPEED pin high ( V > VDIG_IH) for TEX_SL_SB PWM SPEED pin low ( V < VDIG_IL) for TEN_SL_SB SPEED pin high ( V > VDIG_IH) for TEX_SL_SB SPEED pin high ( V > VDIG_IH) for TEX_SL_SB Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 15 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com Feature Description (continued) Table 1. Conditions to Enter or Exit Sleep or Standby Condition (continued) Speed Command Mode I2C Enter Sleep/Standby Condition SpdCtrl[8:0] is programmed as 0 for TEN_SL_SB Exit from Standby Condition SpdCtrl[8:0] is programmed as non-zero for TEX_SL_SB Exit from Sleep Condition SPEED pin high ( V > VDIG_IH) for TEX_SL_SB Note that using the analog speed command, a higher voltage is required to exit from the sleep condition than the standby condition. The I2C speed command cannot take the device out of the sleep condition because I2C communication is disabled during the sleep condition. 9.3.5 Non-Volatile Memory DRV10983 has 96-bits of EEPROM data, which are used to program the motor parameters as described in the I2C Serial Interface . The procedure for programming the EEPROM is as follows. TI recommends to perform the EEPROM programming without the motor spinning, power cycle after the EEPROM write, and read back the EEPROM to verify the programming is successful. 1. Set SIdata = 1. 2. Write the desired motor parameters into the corresponding registers (address 0x20:0x2B) (see I2C Serial Interface). 3. Write ‘10110110’ (0xB6) to enProgKey in the DevCtrl register. 4. Ensure that VCC is at or above 22 V. 5. Write eeWrite = 1 in EECtrl register to start the EEPROM programming. The programming time is about 24 ms, and eeWrite bit is reset to 0 when programming is done. 9.4 Device Functional Modes This section includes the logic required to be able to reliably start and drive the motor. It describes the processes used in the logic core and provides the information needed to effectively configure the parameters to work over a wide range of applications. 9.4.1 Motor Parameters Refer to the DRV10975/83 Tuning Guide for the motor parameter measurement. The motor resistance and motor velocity constant are two important parameters used to characterize a BLDC motor. The DRV10983 requires these parameters to be configured in the register. The motor resistance is programmed by writing the values for Rm[6:0] in the MotorParam1 register. The motor velocity constant is programmed by writing the values for Kt[6:0] in the MotorParam2 register. 9.4.1.1 Motor Resistance The motor resistance (RPH_CT) must be converted to a 7-bit digital register value Rm[6:0] to program the motor resistance value. The digital register value can be determined as follows: 1. Convert the motor resistance (RPH_CT) to a digital value where the LSB is weighted to represent 9.67 mΩ: Rmdig = RPH_CT / 0.00967. 2. Encode the digital value such that Rmdig = Rm[3:0] << Rm[6:4]. The maximum resistor value, RPH_CT, that can be programmed for the DRV10983 is 18.5 Ω, which represents Rmdig = 1920 and an encoded Rm[6:0] value of 0x7Fh. The minimum resistor the DRV10983 supports is 0.029 Ω, RPH_CT, which represents Rmdig = 3. For convenience, the encoded value for Rm[6:0] can also be obtained from Table 2. 16 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 Device Functional Modes (continued) Table 2. Motor Resistance Look-Up Table RPH_CT (Ω) RM[6:0] HEX RPH_CT (Ω) RM[6:0] HEX RPH_CT (Ω) RM[6:0] HEX 0.0000 0000000 00 0.348 0101001 29 3.09 1011010 5A 0.0097 0000001 01 0.387 0101010 2A 3.40 1011011 5B 0.0193 0000010 02 0.426 0101011 2B 3.71 1011100 5C 0.0290 0000011 03 0.464 0101100 2C 4.02 1011101 5D 0.0387 0000100 04 0.503 0101101 2D 4.33 1011110 5E 0.0484 0000101 05 0.542 0101110 2E 4.64 1011111 5F 0.0580 0000110 06 0.580 0101111 2F 4.95 1101000 68 0.0677 0000111 07 0.619 0111000 38 5.57 1101001 69 0.0774 001000 08 0.696 0111001 39 6.18 1101010 6A 0.0870 0001001 09 0.773 0111010 3A 6.80 1101011 6B 0.0967 0001010 0A 0.851 0111011 3B 7.42 1101100 6C 0.106 0001011 0B 0.928 0111100 3C 8.04 1101101 6D 0.116 0001100 0C 1.00 0111101 3D 8.66 1101110 6E 0.126 0001101 0D 1.08 0111110 3E 9.28 1101111 6F 0.135 0001110 0E 1.16 0111111 3F 9.90 1111000 78 0.145 0001111 0F 1.23 1001000 48 11.1 1111001 79 0.155 0011000 18 1.39 1001001 49 12.3 1111010 7A 0.174 0011001 19 1.54 1001010 4A 13.6 1111011 7B 0.193 0011010 1A 1.70 1001011 4B 14.8 1111100 7C 0.213 0011011 1B 1.85 1001100 4C 16.0 1111101 7D 0.232 0011100 1C 2.01 1001101 4D 17.3 1111110 7E 0.251 0011101 1D 2.16 1001110 4E 18.5 1111111 7F 0.271 0011110 1E 2.32 1001111 4F 0.290 0011111 1F 2.47 1011000 58 0.309 0101000 28 2.78 1011001 59 9.4.1.2 Motor Velocity Constant The motor velocity constant, Kt[6:0] describes the motors phase-to-phase BEMF voltage as a function of the motor velocity. The measured motor velocity constant (KtPH) needs to be converted to a 7-bit digital register value Kt[6:0] to program the motor velocity constant value. The digital register value can be determined as follows: 1. Convert the measured KtPH to a weighted digital value: Ktph_dig = 1090 × KtPH 2. Encode the digital value such that Ktph_dig = Kt[3:0] << Kt[4:6]. The maximum KtPH that can be programmed is 1760 mV/Hz. This represents a digital value of 1920 and an encoded Kt[6:0] value of 0x7Fh. The minimum KtPH that can be programmed is 0.92 mV/Hz, which represents a digital value of 1 and an encoded Kt[6:0] value of 0x01h. For convenience, the encoded value of Kt[6:0] may also be obtained from Table 3. Table 3. Motor Velocity Constant Look-Up Table KtPH (mV/Hz) Kt[6:0] HEX KtPH (mV/Hz) Kt [6:0] HEX KtPH (mV/Hz) Kt [6:0] HEX 0.00 0000000 00 33.0 0101001 29 293 1011010 5A 0.92 0000001 01 36.6 0101010 2A 322 1011011 5B 1.83 0000010 02 40.3 0101011 2B 352 1011100 5C 2.75 0000011 03 44.0 0101100 2C 381 1011101 5D 3.66 0000100 04 47.7 0101101 2D 411 1011110 5E 4.58 0000101 05 51.3 0101110 2E 440 1011111 5F Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 17 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com Table 3. Motor Velocity Constant Look-Up Table (continued) KtPH (mV/Hz) Kt[6:0] HEX KtPH (mV/Hz) Kt [6:0] HEX KtPH (mV/Hz) Kt [6:0] HEX 5.5 0000110 06 55.0 0101111 2F 469 1101000 68 6.42 0000111 07 58.7 0111000 38 528 1101001 69 7.33 001000 08 66.0 0111001 39 587 1101010 6A 8.25 0001001 09 73.3 0111010 3A 645 1101011 6B 9.17 0001010 0A 80.7 0111011 3B 704 1101100 6C 10.0 0001011 0B 88.0 0111100 3C 763 1101101 6D 11.0 0001100 0C 95.4 0111101 3D 822 1101110 6E 11.9 0001101 0D 102 0111110 3E 880 1101111 6F 12.8 0001110 0E 110 0111111 3F 939 1111000 78 13.7 0001111 0F 117 1001000 48 1050 1111001 79 14.6 0011000 18 132 1001001 49 1170 1111010 7A 16.5 0011001 19 146 1001010 4A 1290 1111011 7B 18.3 0011010 1A 161 1001011 4B 1400 1111100 7C 20.1 0011011 1B 176 1001100 4C 1520 1111101 7D 22.0 0011100 1C 190 1001101 4D 1640 1111110 7E 23.8 0011101 1D 205 1001110 4E 1760 1111111 7F 25.6 0011110 1E 220 1001111 4F 27.5 0011111 1F 234 1011000 58 29.3 0101000 28 264 1011001 59 9.4.2 Starting the Motor under Different Initial Conditions The motor can be in one of three states when the DRV10983 attempts to begin the start-up process. The motor may be stationary, or spinning in the forward or reverse directions. The DRV10983 includes a number of features to allow for reliable motor start under all of these conditions. Figure 9 shows the motor start-up flow for each of the three initial motor states. 9.4.2.1 Case 1 – Motor is Stationary If the motor is stationary, the commutation logic must be initialized to be in phase with the position of the motor. The DRV10983 provides for two options to initialize the commutation logic to the motor position. Initial position detect (IPD) determines the position of the motor based on the deterministic inductance variation, which is often present in BLDC motors. The Align and Go technique forces the motor into alignment by applying a voltage across a particular motor phase to force the motor to rotate in alignment with this phase. The following sections explain how to configure these techniques for use in the designer's system. 9.4.2.2 Case 2 – Motor is Spinning in the Forward Direction If the motor is spinning forward with enough velocity, the DRV10983 may be configured to go directly into closed loop. By resynchronizing to the spinning motor, the user achieves the fastest possible start-up time for this initial condition. 9.4.2.3 Case 3 – Motor is Spinning in the Reverse Direction If the motor is spinning in the reverse direction, the DRV10983 provides several methods to convert it back to forward direction. One method, reverse drive, allows the motor to be driven so that it accelerates through zero velocity. The motor achieves the shortest possible spin-up time in systems where the motor is spinning in the reverse direction. If this feature is not selected, then the DRV10983 may be configured to either wait for the motor to stop spinning or brake the motor. After the motor has stopped spinning, the motor start-up sequence proceeds as it would for a motor which is stationary. Take care when using the feature reverse drive or brake to ensure that the current is limited to an acceptable level and that the supply voltage does not surge as a result of energy being returned to the power supply. 18 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 IPD Stationary Align and Go Direct closed loop Spinning forward Wait Brake Spinning reversely Reverse drive Figure 9. Start the Motor under Different Initial Conditions 9.4.3 Motor Start Sequence Figure 10 shows the motor start sequence implemented in the DRV10983. Power on DIR pin change N ISDen Y ISD Y N Forward Speed < ISDThr N Y Y Speed > RvsDrThr Y N Motor Resynchronization N BrkEn N RvsDrEn Brake IPDEn Time > BrkDoneThr Y Y Y N N Align Accelerate RvsDr IPD N Speed > Op2CIsThr Y ClosedLoop Figure 10. Motor Starting-Up Flow Power-On State This is the initial power-on state of the motor start sequencer (MSS). The MSS starts in this state on initial power-up or whenever the DRV10983 comes out of either standby or sleep modes. ISDen Judgment After power-on, the DRV10983 MSS enters the ISDen Judgment where it checks to see if the Initial Speed Detect (ISD) function is enabled (ISDen = 1). If ISD is disabled, the MSS proceeds Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 19 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com directly to the BrkEn Judgment. If ISD is enabled, the motor start sequence advances to the ISD state. ISD State The MSS will determine the initial condition of the motor (see ISD ). Speed<ISDThr Judgment If the motor speed is lower than the threshold defined by ISDThr[1:0], then the motor is considered to be stationary and the MSS proceeds to the BrkEn judgment. If the speed is greater than the threshold defined by ISDThr[1:0], the start sequence proceeds to the Forward judgment. Forward Judgment The MSS determines whether the motor is spinning in the forward or the reverse direction. If the motor is spinning in the forward direction, the DRV10983 executes the resynchronization (see Motor Resynchronization ) process by transitioning directly into the ClosedLoop state. If the motor is spinning in the reverse direction, the MSS proceeds to the Speed>RvsDrThr. Speed>RvsDrThr Judgment The motor start sequencer checks to see if the reverse speed is greater than the threshold defined by RvsDrThr[2:0]. If it is, then the MSS returns to the ISD state to allow the motor to decelerate. This prevents the DRV10983 from attempting to reverse drive or brake a motor that is spinning too quickly. If the reverse speed of the motor is less than the threshold defined by RvsDrThr[2:0], then the MSS advances to the RvsDrEn judgment. RvsDrEn Judgment The MSS checks to see if the reverse drive function is enabled (RvsDrEn = 1). If it is, the MSS transitions into the RvsDr state. If the reverse drive function is not enabled, the MSS advances to the BrkEn judgment. RvsDr State The DRV10983 drives the motor in the forward direction to force it to rapidly decelerate (see Reverse Drive ). When it reaches zero velocity, the MSS transitions to the Accelerate state. BrkEn Judgment The MSS checks to determine whether the brake function is enabled (BrkDoneThr[2:0] ≠ 000). If the brake function is enabled, the MSS advances to the Brake state. Brake State The device performs the brake function (see Motor Brake ). Time>BrkDoneThr Judgment The MSS applies brake fro time configured by BRKDontThr[2:0]. After brake state, the MSS advances to the IPDEn judgement. IPDEn Judgment The MSS checks to see if IPD has been enabled (IPDCurrThr[3:0] ≠ 0000). If the IPD is enabled, the MSS transitions to the IPD state. Otherwise, it transitions to the align state. Align State The DRV10983 performs align function (see Align ). After the align completes, the MSS transitions to the Accelerate state. IPD State The DRV10983 performs the IPD function. The IPD function is described in IPD . After the IPD completes, the MSS transitions to the Accelerate state. Accelerate State The DRV10983 accelerates the motor according to the setting StAccel and StAccel2. After applying the accelerate settings, the MSS advances to the Speed > Op2ClsThr judgment. Speed>Op2ClsThr Judgment The motor accelerates until the drive rate exceeds the threshold configured by the Op2ClsThr[4:0] settings. When this threshold is reached, the DRV10983 enters into the ClosedLoop state. ClosedLoop State In this state, the DRV10983 drives the motor based on feedback from the commutation control algorithm. DIR Pin Change Judgment If DIR pin get changed during any of above states, DRV10983 stops driving the motor and restarts from the beginning. 9.4.3.1 ISD The ISD function is used to identify the initial condition of the motor. If the function is disabled, the DRV10983 does not perform the initial speed detect function and treats the motor as if it is stationary. Phase-to-phase comparators are used to detect the zero crossings of the motor’s BEMF voltage while it is coasting (motor phase outputs are in high-impedance state). Figure 11 shows the configuration of the comparators. 20 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 60 degrees ± V + U + ± W Figure 11. Initial Speed Detect Function If the UW comparator output is lagging the UV comparator by 60°, the motor is spinning forward. If the UW comparator output is leading the UV comparator by 60°, the motor is spinning in reverse. The motor speed is determined by measuring the time between two rising edges of either of the comparators. If neither of the comparator outputs toggle for a given amount of time, the condition is defined as stationary. The amount of time can be programmed by setting the register bits ISDThr[1:0]. 9.4.3.2 Motor Resynchronization The resynchronize function works when the ISD function is enabled and determines that the initial state of the motor is spinning in the forward direction. The speed and position information measured during ISD are used to initialize the drive state of the DRV10983, which can transition directly into the closed loop running state without needing to stop the motor. 9.4.3.3 Reverse Drive The ISD function measures the initial speed and the initial position; the DRV10983 reverse drive function acts to reverse accelerate the motor through zero speed and to continue accelerating until the closed loop threshold is reached (see Figure 12). If the reverse speed is greater than the threshold configured in RvsDrThr[1:0], then the DRV10983 waits until the motor coasts to a speed that is less than the threshold before driving the motor to reverse accelerate. Speed Closed loop Op2ClsThr Open loop Time RevDrThr Reverse Drive Coasting Figure 12. Reverse Drive Function Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 21 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com Reverse drive is suitable for applications where the load condition is light at low speed and relatively constant and where the reverse speed is low (that is, a fan motor with little friction). For other load conditions, the motor brake function provides a method for helping force a motor which is spinning in the reverse direction to stop spinning before a normal start-up sequence. 9.4.3.4 Motor Brake The motor brake function can be used to stop the spinning motor before attempting to start the motor. The brake is applied by turning on all three of the low-side driver FETs. Brake is enabled by configuring non zero value for BrkDoneThr[2:0]. Braking is applied for time configurd by BrkDoneThr[2:0] (reverse or forward). After the motor is stopped, the motor position is unknown. To proceed with restarting in the correct direction, the IPD or Align and Go algorithm needs to be implemented. The motor start sequence is the same as it would be for a motor starting in the stationary condition. The motor brake function can be disabled. The motor skips the brake state and attempts to spin the motor as if it were stationary. If this happens while the motor is spinning in either direction, the start-up sequence may not be successful. 9.4.3.5 Motor Initialization 9.4.3.5.1 Align DRV10983 aligns a motor by injecting dc current through a particular phase pattern which is current flowing into phase V, flowing out from phase W for a certain time (configured by AlignTime[2:0]). The current magnitude is determined by OpenLCurr[1:0]. The motor should be aligned at the known position. The time of align affects the start-up timing (refer to Start-Up Timing ). A bigger inertial motor requires longer align time. 9.4.3.5.2 IPD The inductive sense method is used to determine the initial position of the motor when IPD is enabled. IPD is enabled by selecting IPDCurrThr[3:0] to any value other than 0000. IPD can be used in applications where reverse rotation of the motor is unacceptable. Because IPD does not need to wait for the motor to align with the commutation, it can allow for a faster motor start sequence. IPD works well when the inductance of the motor varies as a function of position. Because it works by pulsing current to the motor, it can generate acoustics which must be taken into account when determining the best start method for a particular application. 9.4.3.5.2.1 IPD Operation The IPD operates by sequentially applying voltage across two of the three motor phases according to the following sequence: VW WV UV VU WU UW (see Figure 13). When the current reaches the threshold configured in IPDCurrThr[3:0], the voltage across the motor is stopped. The DRV10983 measures the time it takes from when the voltage is applied until the current threshold is reached. The time varies as a function of the inductance in the motor windings. The state with the shortest time represents the state with the minimum inductance. The minimum inductance is because of the alignment of the north pole of the motor with this particular driving state. 22 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 U IPDclk N V Clock S W Drive VW WV UV VU WU UW IPDCurrThr Current Search the Minimum Time Permanent Magnet Position Saturation Position of the Magnetic Field Smallest Inductance Minimum Time Figure 13. IPD Function 9.4.3.5.2.2 IPD Release Mode Two options are available for stopping the voltage applied to the motor when the current threshold is reached. If IPDRlsMd = 0, the recirculate mode is selected. The low-side (S6) MOSFET remains on to allow the current to recirculate between the MOSFET (S6) and body diode (S2) (see Figure 14). If IPDRlsMd = 1, the tri-state mode is selected. Both the high-side (S1) and low-side (S6) MOSFETs are turned off and the current flies back across the body diodes into the power supply (see Figure 15). The tri-state mode has a faster settle-down time, but could result in a surge on VCC. Manage this with appropriate selection of either a clamp circuit or by providing sufficient capacitance between VCC and GND. If the voltage surge cannot be contained and if it is unacceptable for the application, then select the recirculate mode. When selecting the recirculate mode, select the IPDClk[1:0] bits to give the current in the motor’s windings enough time to decay to 0. S1 S3 S5 M U1 S2 S1 S4 S6 S5 M U1 S2 Driving S3 S4 S6 Brake (Recirculate) Figure 14. IPD Release Mode 0 S1 S3 S5 M U1 S2 S1 S4 Driving S6 S3 S5 M U1 S2 S4 S6 Hi-Z (Tri-State) Figure 15. IPD Release Mode 1 9.4.3.5.2.3 IPD Advance Angle After the initial position is detected, the DRV10983 begins driving the motor at an angle specified by IPDAdvcAgl[1:0]. Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 23 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com Advancing the drive angle anywhere from 0° to 180° results in positive torque. Advancing the drive angle by 90° results in maximum initial torque. Applying maximum initial torque could result in uneven acceleration to the rotor. Select the IPDAdvcAgl[1:0] to allow for smooth acceleration in the application (see Figure 16). Motor spinning direction U V N S W U N V U N V U N V U N S S S S W W W W Û DGYDQFH Û advance Û DGYDQFH V Û DGYDQFH Figure 16. IPD Advance Angle 9.4.3.5.3 Motor Start After it is determined that the motor is stationary and after completing the motor initialization with either align or IPD, the DRV10983 begins to accelerate the motor. This acceleration is accomplished by applying a voltage determined by the open loop current setting (OpenLCurr[1:0]) to the appropriate drive state and by increasing the rate of commutation without regard to the motor's real position (referred to as open loop operation). The function of the open loop operation is to drive the motor to a minimum speed so that the motor generates sufficient BEMF to allow the commutation control logic to accurately drive the motor. Table 4 lists the configuration options that can be set in register to optimize the initial motor acceleration stage for different applications. Table 4. Configuration Options for Controlling Open Loop Motor Start Description Reg Name ConfigBits Min Value Max Value Open to closed loop threshold SysOpt4 Op2ClsThr[4:0] 0.8 Hz 204.8 Hz Align time SysOpt4 AlignTime[2:0] 40 ms 5.3 s First order accelerate SysOpt3 StAccel[2:0] 0.3 Hz/s 76 Hz/s Second order accelerate SysOpt3 StAccel2[2:0] 0.22 Hz/s2 57 Hz/s2 Open loop current setting SysOpt2 OpenLCurr[1:0] 200 mA 1.6 A Open loop current ramping SysOpt2 OpLCurrRt[2:0] 0.23 VCC/s 6 VCC/s 9.4.3.6 Start-Up Timing Start-up timing is determined by the align and accelerate time. The align time can be set by AlignTime[2:0], as described in Register Definition . The accelerate time is defined by the open-to-closed loop threshold Op2ClsThr[4:0] along with the first order StAccel[2:0](A1) and second order StAccel2[2:0](A2) accelerate rates. Figure 17 shows the motor start-up process. 24 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 Speed Speed = 2 A1 ´ t + 0.5 A2 ´ t Close loop Op2ClsThr AlignTime Time Accelerate Time is determined by Op2ClsThr and A1, A2. Accelerate Time Figure 17. Motor Start-Up Process Select the first order and second order accelerate rates to allow the motor to reliably accelerate from zero velocity up to the closed loop threshold in the shortest time possible. Using a slow accelerate rate during the first order accelerate stage can help improve reliability in applications where it is difficult to accurately initialize the motor with either align or IPD. Select the open-to-closed loop threshold to allow the motor to accelerate to a speed that generates sufficient BEMF for closed loop control. This is determined by the motor’s velocity constant based on the relationship described in Equation 1. BEMF = KtPH × speed (Hz) (1) 9.4.4 Start-Up Current Setting The start-up current setting is to control the peak start-up during open loop. During open loop operation, it is desirable to control the magnitude of drive current applied to the motor. This is helpful in controlling and optimizing the rate of acceleration. The limit takes effect during reverse drive, align, and acceleration. The start current is set by programming the OpenLCurr[1:0] bits. The current should be selected to allow the motor to reliably accelerate to the handoff threshold. Heavier loads may require a higher current setting, but it should be noted that the rate of acceleration will be limited by the acceleration rate (StAccel[2:0], StAccel2[2:0]). If the motor is started with more current than necessary to reliably reach the handoff threshold, it results in higher power consumption. The start current is controlled based on the relationship shown in Equation 2 and Figure 18. The duty cycle applied to the motor is derived from the calculated value for ULimit and the magnitude of the supply voltage, Vcc, as well as the drive state of the motor. ULimit ILimit u Rm Speed Hz u Kt where • • • • ILimit is configured by OpenLCurr[1:0] Rm is configured by Rm[6:0] Speed is variable based motor’s open loop acceleration profile Kt is configured by Kt[6:0] (2) Rm U = BEMF + I × Rm M BEMF = kt × speed Figure 18. Motor Start-Up Current Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 25 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com 9.4.4.1 Start-Up Current Ramp Up A fast change in the applied drive current may result in a sudden change in the driving torque. In some applications, this could result in acoustic noise. To avoid this, the DRV10983 allows the option of limiting the rate at which the current is applied to the motor. OpLCurrRt[2:0] sets the maximum voltage ramp up rate that will be applied to the motor. The waveforms in Figure 19 show how this feature can be used to gradually ramp the current applied to the motor. Start driving with fast current ramp Start driving with slow current ramp Figure 19. Motor Startup Current Ramp 9.4.5 Closed Loop In closed loop operation, the DRV10983 continuously samples the current in the motor’s U phase and uses this information to estimate the BEMF voltage that is present. The drive state of the motor is controlled based on the estimated BEMF voltage. 9.4.5.1 Half Cycle Control and Full Cycle Control The estimated BEMF used to control the drive state of the motor has two zero-crosses every electrical cycle. The DRV10983 can be configured to update the drive state either once every electrical cycle or twice for every electrical cycle. When AdjMode is programmed to 1, half cycle adjustment is applied. The control logic is triggered at both rising edge and falling edge. When AdjMode is programmed to 0, full cycle adjustment is applied. The control logic is triggered only at the rising edge (see Figure 20). Half cycle adjustment provides a faster response when compared with full cycle adjustment. Use half cycle adjustment whenever the application requires operation over large dynamic loading conditions. Use the full cycle adjustment for low current (<1 A) applications because it offers more tolerance for current measurement offset errors. Zero cross signal Estimated Position Real Driving Voltage Real Position Ideal Driving Voltage Zero cross signal Estimated Position Real Driving Voltage Adjustment (full cycle) Real Position Ideal Driving Voltage Adjustment (half cycle) Figure 20. Closed Loop Control Commutation Adjustment Mode 9.4.5.2 Analog Mode Speed Control The SPEED input pin can be configured to operate as an analog input (SpdCtrlMd = 0). When configured for analog mode, the voltage range on the SPEED pin can be varied from 0 to V3P3. If SPEED > VANA_FS, the speed command is maximum. If VANA_ZS ≤ SPEED < VANA_FS the speed command changes linearly according to the magnitude of the voltage applied at the SPEED pin. If SPEED < VANA_ZS the speed command is to stop the motor. Figure 21 shows the speed command when operating in analog mode. 26 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 Speed Command Maximum Speed Command Analog Input VANA-ZS VANA-FS Figure 21. Analog Mode Speed Command 9.4.5.3 Digital PWM Input Mode Speed Control If SpdCtrlMd = 1, the SPEED input pin is configured to operate as a PWM-encoded digital input. The PWM duty cycle applied to the SPEED pin can be varied from 0 to 100%. The speed command is proportional to the PWM input duty cycle. The speed command will be stopping the motor when the PWM input keeps at 0 for tEN_SL_SB (see Figure 22). The frequency of the PWM input signal applied to the SPEED pin is defined as ƒPWM. This is the frequency the device can accept to control motor speed. It does not correspond to the PWM output frequency that is applied to the motor phase. The PWM output frequency can be configured to be either 25 kHz when the DoubleFreq bit is set to 0 or to 50 kHz when DoubleFreq bit is set to 1. Speed Command Maximum Speed Command PWM duty 0 100% Figure 22. PWM Mode Speed Command 9.4.5.4 I2C Mode Speed Control The DRV10983 can also command the speed through the I2C serial interface. To enable this feature, the OverRide bit is set to 1. When the DRV10983 is configured to operate in I2C mode, it ignores the signal applied to the SPEED pin. The speed command can be set by writing the SpdCtrl[8] and SpdCtrl[7:0] bits. The 9-bit SpdCtrl [8:0] located in the SpeedCtrl1 and SpeedCntrl2 registers are used to set the peak amplitude voltage applied to the motor. The maximum speed command is set when SpdCtrl [8:0] is set to 0x1FF (511). When SpdCtrl [8] is written to the SpeedCtrl2 register, the data is stored, but the output is not changed. When SpdCtrl [7:0] is written to the SpeedCtrl1 register, the speed command is updated (see Figure 23). Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 27 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com Write to SpeedCtrl2 SpdCtrl[8] Write to SpeedCtrl1 Buffer of SpdCtrl[8] SpdCtrl [7:0] Speed Command Figure 23. I2C Mode Speed Control 9.4.5.5 Closed Loop Accelerate To prevent sudden changes in the torque applied to the motor which could result in acoustic noise, the DRV10983 provides the option of limiting the maximum rate at which the speed command changes. ClsLpAccel[2:0] can be programmed to set the maximum rate at which the speed command changes (shown in Figure 24). y% Speed command input x% y% Speed command after closed loop accelerate buffer x% Closed loop accelerate settings Figure 24. Closed Loop Accelerate 9.4.5.6 Control Coefficient The DRV10983 continuously measures the motor current and uses this information to control the drive state of the motor when operating in closed loop mode. In applications where noise makes it difficult to control the commutation optimally, the CtrlCoef[1:0] can be used to attenuate the feedback used for closed loop control. The loop will be less reactive to the noise on the feedback and provide for a smoother output. 9.4.5.7 Commutation Control Advance Angle To achieve the best efficiency, it is often desirable to control the drive state of the motor so that the motor’s phase current is aligned with the motor’s BEMF voltage. To align the motor’s phase current with the motor’s BEMF voltage, consider the inductive effect of the motor. The voltage applied to the motor should be applied in advance of the motor’s BEMF voltage (see Figure 25). The DRV10983 provides configuration bits for controlling the time (tadv) between the driving voltage and BEMF. For motors with salient pole structures, aligning the motor BEMF voltage with the motor current may not achieve the best efficiency. In these applications, the timing advance should be adjusted accordingly. Accomplish this by operating the system at constant speed and load conditions and by adjusting the tadv until the minimum current is achieved. 28 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 Phase Voltage Phase Current Phase BEMF tadv Figure 25. Advance Time (tadv) Definition The DRV10983 has two options for adjusting the motor commutate advance time. When CtrlAdvMd = 0, mode 0 is selected. When CtrlAdvMd = 1, mode 1 is selected. Mode 0: tadv is maintained to be a fixed time relative to the estimated BEMF zero cross as determined by Equation 3. tadv = tSETTING (3) Mode 1: tadv is maintained to be a variable time relative to the estimated BEMF zero cross as determined by Equation 4. tadv = tSETTING × (U-BEMF)/U. where • • U is the phase voltage amplitude BEMF is phase BEMF amplitude (4) tSETTING (in µs) is determined by the configuration of the TCtrlAdv [6:4] and TCtrlAdv [3:0] bits as defined in Equation 5. For convenience, the available tSETTING values are provided in Table 5. tSETTING = 2.5 µs × [TCtrlAdv[3:0]] << TCtrlAdv[6:4] (5) Table 5. Configuring Commutation Advance Timing by Adjusting tSETTING tSETTING (µs) TCtrlAdv [6:0] HEX tSETTING (µs) TCtrlAdv [6:0] HEX tSETTING (µs) TCtrlAdv [6:0] HEX 0.0 0000000 00 90 0101001 29 800 1011010 5A 2.5 0000001 01 100 0101010 2A 880 1011011 5B 5 0000010 02 110 0101011 2B 960 1011100 5C 7.5 0000011 03 120 0101100 2C 1040 1011101 5D 10 0000100 04 130 0101101 2D 1120 1011110 5E 12.5 0000101 05 140 0101110 2E 1200 1011111 5F 15 0000110 06 150 0101111 2F 1280 1101000 68 17.5 0000111 07 160 0111000 38 1440 1101001 69 20 0001000 08 180 0111001 39 1600 1101010 6A 22.5 0001001 09 200 0111010 3A 1760 1101011 6B 25 0001010 0A 220 0111011 3B 1920 1101100 6C 27.5 0001011 0B 240 0111100 3C 2080 1101101 6D 30 0001100 0C 260 0111101 3D 2240 1101110 6E 32.5 0001101 0D 280 0111110 3E 2400 1101111 6F 78 35 0001110 0E 300 0111111 3F 2560 1111000 37.5 0001111 0F 320 1001000 48 2880 1111001 79 40 0011000 18 360 1001001 49 3200 1111010 7A 45 0011001 19 400 1001010 4A 3520 1111011 7B 50 0011010 1A 440 1001011 4B 3840 1111100 7C 55 0011011 1B 480 1001100 4C 4160 1111101 7D 60 0011100 1C 520 1001101 4D 4480 1111110 7E Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 29 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com Table 5. Configuring Commutation Advance Timing by Adjusting tSETTING (continued) tSETTING (µs) TCtrlAdv [6:0] HEX tSETTING (µs) TCtrlAdv [6:0] HEX tSETTING (µs) TCtrlAdv [6:0] HEX 65 0011101 1D 560 1001110 4E 4800 1111111 7F 70 0011110 1E 600 1001111 4F 75 0011111 1F 640 1011000 58 80 0101000 28 720 1011001 59 9.4.6 Current Limit The DRV10983 has several current limit modes to help ensure optimal control of the motor and to ensure safe operation. The various current limit modes are listed in Table 6. Acceleration current limit is used to provide a means of controlling the amount of current delivered to the motor. This is useful when the system needs to limit the amount of current pulled from the power supply during motor start-up. The lock detection current limit is a configurable threshold that can be used to limit the current applied to the motor. Overcurrent protection is used to protect the device; therefore, it cannot be disabled or configured to a different threshold. The current limit modes are described in the following sections. Table 6. DRV10983 Current Limit Modes Current Limit Mode Situation Action Fault Diagnose Acceleration current limit Motor start Limit the output voltage amplitude No fault Lock detection current limit Motor locked Stop driving the motor and enter lock state Mechanical rotation error Overcurrent shutdown phase to phase Stop driving and recover when OC signal disappeared Circuit connection 9.4.6.1 Acceleration Current Limit The acceleration current limit limits the voltage applied to the motor to prevent the current from exceeding the programmed threshold. The acceleration current limit threshold is configured by writing the SWiLimitThr[3:0] bits to select ILIMIT. The acceleration current limit does not use a direct measurement of current. It uses the programmed motor resistance, Rm, and programmed motor velocity constant, Kt, to limit the voltage applied to the motor, U, as shown in Figure 26 and Equation 6. When the acceleration current limit is active, it does not stop the motor from spinning nor does it trigger a fault. The acceleration current limit function is only available in closed loop control. Rm ULIMIT ILIMIT M BEMF = Kt ´ speed Figure 26. Acceleration Current Limit ULIMIT = ILIMIT × Rm + Speed × Kt (6) 9.4.7 Lock Detect and Fault Handling The DRV10983 provides several options for determining if the motor becomes locked as a result of some external torque. Five lock detect schemes work together to ensure the lock condition is detected quickly and reliably. Figure 27 shows the logic which integrates the various lock detect schemes. When a lock condition is detected, the DRV10983 device takes action to prevent continuously driving the motor in order to prevent damage to the system or the motor. In addition to detecting if there is a locked motor condition, the DRV10983 also identifies and takes action if there is no motor connected to the system. Each of the five lock-detect schemes and the no motor detection can be disabled by respective register bits LockEn[5:0]. 30 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 When a lock condition is detected, the MtrLck in the Status register is set. The FaultCode register provides an indication of which of the six different conditions was detected on Lock5 to Lock0. These bits are reset when the motor restarts. The bits in the FaultCode register are set even if the lock detect scheme is disabled. The DRV10983 reacts to either locked rotor or no motor connected conditions by putting the output drivers into a high-impedance state. To prevent the energy in the motor from pumping the supply voltage, the DRV10983 incorporates an anti-voltage-surge (AVS) process whenever the output stages transition into the high-impedance state. The AVS function is described in AVS Function . After entering the high-impedance state as a result of a fault condition, the system tries to restart after tLOCK_OFF. LockEn (0, 1, 2, 3, 4, 5) Lock detection current limit Speed abnormal BEMF abnormal Or No motor fault Open loop stuck Tri-state and restart logic Register Status[4] Closed loop stuck Set Register: FaultCode [5:0] Reset Figure 27. Lock Detect and Fault Diagnose 9.4.7.1 Lock0: Lock Detection Current Limit Triggered The lock detection current limit function provides a configurable threshold for limiting the current to prevent damage to the system. This is often tripped in the event of a sudden locked rotor condition. The DRV10983 continuously monitors the current in the low-side drivers as shown in Figure 28. If the current goes higher than the threshold configured by the HWiLimitThr[2:0] bits, then the DRV10983 stops driving the motor by placing the output phases into a high-impedance state. The MtrLck bit is set and a lock condition is reported. It retries after tLOCK_OFF. Set the lock detection current limit to a higher value than the acceleration current limit. + DigitalCore – DAC Figure 28. Lock Detection Current Limit Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 31 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com 9.4.7.2 Lock1: Abnormal Speed If motor is operating normally, the motor BEMF should always be less than output amplitude. The DRV10983 uses two methods of monitoring the BEMF in the system. The U phase current is monitored to maintain an estimate of BEMF based on the setting for Rm[6:0]. In addition, the BEMF is estimated based on the operation speed of the motor and the setting for Kt[6:0]. Figure 29 shows the method for using this information to detect a lock condition. If motor BEMF is much higher than output amplitude for a certain period of time, tLCK_ETR, it means the estimated speed is wrong, and the motor has gotten out of phase. Rm BEMF1 = U – I × Rm I U M BEMF2 = Kt × speed Lock detected if BEMF2 > U Figure 29. Lock Detection 1 9.4.7.3 Lock2: Abnormal Kt For any given motor, the integrated value of BEMF during half of an electrical cycle is constant. It is determined by motor velocity constant (KtPH) (see Figure 30). It is true regardless of whether the motor is running fast or slow. This constant value is continuously monitored by calculation and used as criteria to determine the motor lock condition. It is referred to as Ktc. Based on the KtPH value programmed, create a range from Kt_low to Kt_high, if the Ktc goes beyond the range for a certain period of time, tLCK_ETR, lock is detected. Kt_low and Kt_high are determined by KtLckThr[1:0] (see Figure 31). Figure 30. BEMF Integration Kt_high Ktc Kt Kt_low Lock detect Figure 31. Abnormal Kt Lock Detect 32 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 9.4.7.4 Lock3 (Fault3): No Motor Fault The phase U current is checked after transitioning from open loop to closed loop. If phase U current is not greater than 140 mA then the motor is not connected as shown in Figure 32. This condition is treated and reported as a fault. DRV10983 M Figure 32. No Motor Error 9.4.7.5 Lock4: Open Loop Motor Stuck Lock Lock4 is used to detect locked motor conditions while the motor start sequence is in open loop. For a successful startup, motor speed should equal to open to closed loop handoff threshold when the motor is transitioning into closed loop. However, if the motor is locked, the motor speed is not able to match the open loop drive rate. If the motor BEMF is not detected for one electrical cycle after the open loop drive rate exceeds the threshold, then the open loop was unsuccessful as a result of a locked rotor condition. 9.4.7.6 Lock5: Closed Loop Motor Stuck Lock If the motor suddenly becomes locked, motor speed and Ktc are not able to be refreshed because motor BEMF zero cross may not appear after the lock. In this condition, lock can also be detected by the following scheme: if the current commutation period is 2× longer than the previous period. 9.4.8 AVS Function When a motor is driven, energy is transferred from the power supply into it. Some of this energy is stored in the form of inductive energy or as mechanical energy. The DRV10983 includes circuits to prevent this energy from being returned to the power supply which could result in pumping up the VCC voltage. This function is referred to as the AVS and acts to protect the DRV10983 as well as other circuits that share the same VCC connection. Two forms of AVS protection are used to prevent both the mechanical energy or the inductive energy from being returned to the supply. Each of these modes can be independently disabled through the register configuration bits AVSMEn and AVSIndEn. 9.4.8.1 Mechanical AVS Function If the speed command suddenly drops such that the BEMF voltage generated by the motor is greater than the voltage that is applied to the motor, then the motor’s mechanical energy is returned to the power supply and the VCC voltage surges. The mechanical AVS function works to prevent this from happening. The DRV10983 buffers the speed command value and limits the resulting output voltage, UMIN, so that it will not be less than the motor’s BEMF voltage. The BEMF voltage in the mechanical AVS function is determined using the programmed value for the motor’s Kt (Kt[6:0]) along with the speed. Figure 33 shows the criteria used by the mechanical AVS function. Rm IMIN = 0 U M BEMF UMIN = BEMF + IMIN ´ Rm = BEMF Figure 33. Mechanical AVS The mechanical AVS function can operate in one of two modes, which can be configured by the register bit AVSMMd: AVSMMd = 0 – AVS mode is always active to prevent the applied voltage from being less than the BEMF voltage. Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 33 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com AVSMMd = 1 – AVS mode becomes active when VCC reaches 24 V. The motor acts as a generator and returns energy into the power supply until VCC reaches 24 V. This mode can be used to enable faster deceleration of the motor in applications where returning energy to the power supply is allowed. 9.4.8.2 Inductive AVS Function When DRV10983 transitions from driving the motor into a high-impedance state, the inductive current in the motor’s windings continues to flow and the energy returns to the power supply through the intrinsic body diodes in the FET output stage (see Figure 34). S1 S3 S5 S1 M U1 S2 S4 S6 S5 S4 S6 M U1 S2 Driving State S3 High Impedance State Figure 34. Inductive Mode Voltage Surge To prevent the inductive energy from being returned to the power supply, the DRV10983 system transitions from driving to a high-impedance state by first turning off the active high-side drivers, and then after a fixed period of time, turning off the low-side drivers (see Figure 35). S1 S3 S5 S4 S6 M U1 S2 S1 Driving S3 S5 S4 S6 M U1 S2 AVS State Figure 35. Inductive AVS In this example, current is applied to the motor through the high-side driver on phase U (S1) and returned through the low-side driver on phase W (S6). The high-side driver on phase U is turned off and after a period of time (to allow the inductive energy in the resulting LR circuit to decay) the low-side driver on phase W is turned off. 9.4.9 PWM Output The DRV10983 has 16 options for PWM deadtime which can be used to configure the time between one of the bridge FETs turning off and the complementary FET turning on. Deadtime[3:0] can be used to configure deadtimes between 40 to 640 ns. Take care that the deadtime is long enough to prevent the bridge FETs from shooting through. The DRV10983 offers two options for PWM switching frequency. When the configuration bit DoubleFreq is set to 0, the output PWM frequency will be 25 kHz and when DoubleFreq is set to 1, the output PWM frequency will be 50 kHz. 9.4.10 FG Customized Configuration The DRV10983 provides information about the motor’s speed through the frequency generate (FG) pin. FG also provides information about the driving state of the DRV10983. 9.4.10.1 FG Output Frequency The FG output frequency can be configured by FGcycle[1:0]. The default FG toggles once every electrical cycle (FGcycle = 00). Many applications configure the FG output so that it provides two pulses for every mechanical rotation of the motor. The configuration bits provided in DRV10983 can accomplish this for 4-pole, 6-pole, 8-pole, and 12-pole motors, as shown in Figure 36. 34 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 Figure 36 shows the DRV10983 has been configured to provide FG pulses once every electrical cycle (4 pole), twice every three electrical cycle (6 pole), once every two electrical cycles (8 pole), and once every three electrical cycles (12 pole). Note that when it is set to 2 FG pulses every three electrical cycles, the FG output is not 50% duty cycle. Motor speed is able to be measured by monitoring the rising edge of the FG output. Motor phase driving voltage Fgcycle '00' 4 pole Fgcycle '01' 6 pole Fgcycle '10' 8 pole Fgcycle '11' 12 pole Figure 36. FG Frequency Divider 9.4.10.2 FG Open Loop and Lock Behavior Note that the FG output reflects the driving state of the motor. During normal closed loop behavior, the driving state and the actual state of the motor are synchronized. During open loop acceleration, however, this may not reflect the actual motor speed. During a locked motor condition, the FG output is driven high. The DRV10983 provides three options for controlling the FG output during open loop as shown in Figure 37. The selection of these options is determined by the FGOLSel[1:0] setting. • Option0: Open loop output FG based on driving frequency • Option1: Open loop no FG output (keep high) • Option2: FG output based on driving frequency at the first power-on startup, and no FG output (keep high) for any subsequent restarts Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 35 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com Open loop Closed loop Motor phase driving voltage FGOLset = 00 FGOLset = 01 Open loop Closed loop Open loop Closed loop Motor phase driving voltage FGOLset = 10 Start-up after power-on or wake up from sleep/standby mode Rest of the startups Figure 37. FG Behavior During Open Loop 9.4.11 Diagnostics and Visibility The DRV10983 offers extensive visibility into the motor system operation conditions stored in internal registers. This information can be monitored through the I2C interface. Information can be monitored relating to the device status, motor speed, supply voltage, speed command, motor phase voltage amplitude, fault status, and others. The data is updated on the fly. 9.4.11.1 Motor Status Read Back The motor status register provides information on over-temperature (OverTemp), sleep or standby state (Slp_Stdby), over current (OverCurr), and locked rotor (MtrLck). 9.4.11.2 Motor Speed Read Back The motor operation speed is automatically updated in register MotorSpeed1 and MotorSpeed2 while the motor is spinning. MotorSpeed1 contains the 8 most significant bits and MotorSpeed2 contains the 8 least significant bits. The value is determined by the period for calculated BEMF zero crossings on phase U. The electrical speed of the motor is denoted as ‘Velocity (Hz)’ and is calculated as shown in Equation 7. Velocity (Hz) = {MotorSpeed1:MotorSpeed2} / 10 (7) As an example consider the following: MotorSpeed1 = 0x01; MotorSpeed2 = 0xFF; Velocity = 512 (0x01FF) / 10 = 51 Hz 51 For a 4-pole motor, this translates to: 36 ecycles 1 mechcycle sec ond u u 60 sec ond 2 ecycle minute Submit Documentation Feedback 1530 RPM Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 9.4.11.2.1 Two-Byte Register Read Back Several of the registers such as MotorSpeed report data that is contained in two registers. To make sure that the data does not change between the reading of the first and second register reads, the DRV10983 implements a special scheme to synchronize the reading of MSB and LSB data. To ensure valid data is read when reading a two register value, use the following sequence. 1. Read the MSB. 2. Read the LSB. Figure 38 shows the two-register readback circuit. When the MSB is read, the controller takes a snapshot of the LSB. The LSB data is stored in one extra register byte, which is shown as MotorSpeedBuffer[7:0]. When the LSB is read, the value of MotorSpeedBuffer[7:0] is sent. MotorSpeed[15:8] Read MotorSpeed[15:8] MotorSpeed[7:0] MotorSpeed Buffer[7:0] Read MotorSpeed[7:0] 2 I C send out motor speed. Motor Speed Read Back Figure 38. Two-Byte Register Read Back 9.4.11.3 Motor Electrical Period Read Back The motor operation electrical period is automatically updated in register MotorPeriod1 and MotorPeriod2 while the motor is spinning. MotorPeriod1 is the MSB and MotorPeriod2 is the LSB. The electrical period is measured as the time between calculated BEMF zero crossings for phase U. The electrical period of the motor is denoted as d as ‘tELE_PERIOD (µs)’ and is calculated as shown in Equation 8. tELE_PERIOD (µs) = {MotorPeriod1:MotorPeriod2} × 10 (8) As an example consider the following: MotorPeriod1 = 0x01; MotorPeriod2 = 0xFF; tELE_PERIOD = 512 (0x01FF) × 10 = 5120 µs The motor electrical period and motor speed satisfies the condition of Equation 9. tELE_PERIOD (s) × Velocity (Hz) = 1 (9) 9.4.11.4 Motor Velocity Constant Read Back For any given motor, the integrated value of BEMF during half of an electronic cycle will be constant, Ktc (refer to Lock2: Abnormal Kt ). The integration of the motor BEMF is processed periodically (updated every electrical cycle) while the motor is spinning. The result is stored in register MotorKt1 and MotorKt2. The relationship is shown in Equation 10. Ktc (V/Hz)= {MotorKt1:MotorKt2} / 2 /1090 (10) 9.4.11.5 Motor Estimated Position by IPD After inductive sense is executed the rotor position is detected within 60 electrical degrees of resolution. The position is stored in register IPDPosition. Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 37 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com The value stored in IPD Position corresponds to one of the six motor positions plus the IPD Advance Angle as shown in Table 7. For more about information about IPD, refer to IPD . Table 7. IPD Position Read Back V U V U S U V U V U V U N S N W W W W W W Rotor position (°) 0 60 120 180 240 300 171 213 Data1 0 43 85 128 IPD Advance Angle 30 60 90 120 Data2 22 44 63 85 Register date V (Data1 + Data2) mod (256) 9.4.11.6 Supply Voltage Read Back The power supply is monitored periodically during motor operation. This information is available in register SupplyVoltage. The power supply voltage is recorded as shown in Equation 11. VPOWERSUPPLY (V) = Supply Voltage × 30 V / 256 (11) 9.4.11.7 Speed Command Read Back The DRV10983 converts the various types of speed command into a speed command value (SpeedCmd) as shown in Figure 39. By reading SpeedCmd, the user can observe PWM input duty (PWM digital mode), analog voltage (analog mode), or I2C data (I2C mode). This value is calculated as shown in Equation 12. Equation 12 shows how the speed command as a percentage can be calculated and set in SpeedCmd. DutySPEED (%) = SpeedCmd × 100% / 255 where • • DutySPEED = Speed command as a percentage SpeedCmd = Register value (12) 9.4.11.8 Speed Command Buffer Read Back If acceleration current limit and AVS are enabled, the PWM duty cycle output (read back at spdCmdBuffer) may not always match the input command (read back at SpeedCmd) shown in Figure 39. Refer to AVS Function and Current Limit . By reading the value of spdCmdBuffer, the user can observe buffered speed command (output PWM duty cycle) to the motor. Equation 13 shows how the buffered speed is calculated. DutyOUTPUT (%) = spdCmdBuffer × 100% / 255 where • • 38 DutyOUTPUT = The maximum duty cycle of the output PWM, which represents the output amplitude in percentage. spdCmdBuffer = Register value Submit Documentation Feedback (13) Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 PWM in Analog PWM duty ADC AVS, Acceleration Current Limit Closed Loop Accelerate Speed Command 2 IC SpeedCmd spdCmdBuffer PWM_DCO Figure 39. SpeedCmd and spdCmdBuffer Register 9.4.11.9 Fault Diagnostics Refer to Lock Detect and Fault Handling . Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 39 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com 9.5 Register Maps 9.5.1 I2C Serial Interface DRV10983 provides an I2C slave interface with slave address '101 0010'. TI recommends a pullup resistor 4.7 kΩ to 3.3 V for I2C interface port SCL and SDA. Four read/write registers (0x00:0x03) are used to set motor speed and control device registers and EEPROM. Device operation status can be read back through 12 read-only registers (0x10:0x1E). Another 12 EEPROM registers (0x20:0x2B) can be accessed to program motor parameters and optimize the spin-up profile for the application. 9.5.2 Register Map Register Name Address SpeedCtrl1 (1) 0x00 SpeedCtrl2 (1) 0x01 DevCtrl (1) 0x02 EECtrl (1) 0x03 sleepDis SIdata eeRefresh eeWrite (2) 0x10 OverTemp Slp_Stdby OverCurr MtrLck Status D7 D6 D5 D4 D3 SpdCtrl[8] MotorSpeed2 (2) 0x12 MotorSpeed[7:0] MotorPeriod1 (2) 0x13 MotorPeriod[15:8] MotorPeriod2 (2) 0x14 MotorPeriod[7:0] MotorKt1 (2) 0x15 MotorKt[15:8] MotorKt2 (2) 0x16 MotorKt[7:0] MotorSpeed[15:8] 0x19 IPDPosition[7:0] SupplyVoltage (2) 0x1A SupplyVoltage [7:0] SpeedCmd (2) 0x1B SpeedCmd [7:0] spdCmdBuffer (2) 0x1C spdCmdBuffer[7:0] FaultCode (2) 0x1E MotorParam1 (3) 0x20 DoubleFreq Rm[6:0] MotorParam2 (3) 0x21 AdjMode Kt[6:0] (3) 0x22 CtrlAdvMd MotorParam3 (1) (2) (3) 40 Lock5 Lock4 Fault3 Lock2 Lock1 Lock0 TCtrlAdv[6:0] SysOpt1 (3) 0x23 ISDThr[1:0] SysOpt2 (3) 0x24 OpenLCurr[1:0] SysOpt3 (3) 0x25 CtrlCoef[1:0] SysOpt4 (3) 0x26 SysOpt5 (3) 0x27 (3) 0x28 SysOpt7 (3) 0x29 SysOpt8 (3) 0x2A SysOpt9 (3) 0x2B SysOpt6 D0 enProgKey[7:0] 0x11 IPDPosition D1 OverRide MotorSpeed1 (2) (2) D2 SpdCtrl[7:0] IPDAdvcAgl[1:0] ISDen RvsDrEn OpLCurrRt[2:0] StAccel2[2:0] StAccel[2:0] Op2ClsThr[4:0] LockEn[3:0] AlignTime[2:0] AVSIndEn SWiLimitThr[3:0] LockEn5 AVSMEn FGOLSet[1:0] FGcycle[1:0] AVSMMd IPDRlsMd HWiLimitThr[2:0] ClsLpAccel[2:0] IPDCurrThr[3:0] RvsDrThr[1:0] BrkDoneThr[2:0] Deadtime[3:0] LockEn4 VregSel KtLckThr[1:0] IPDClk[1:0] SpdCtrlMd CLoopDis R/W Read only EEPROM Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 Table 8. Default EEPROM Value Address Default Value 0x20 0x4A 0x21 0x4E 0x22 0x2A 0x23 0x00 0x24 0x98 0x25 0xE4 0x26 0x7A 0x27 0xFC 0x28 0x69 0x29 0xB7 0x2A 0xAD 0x2B 0x0C 9.5.3 Register Definition Table 9. Register Description Register Name SpeedCtrl1 (1) Address Bits 0x00 7:0 8 LSB of a 9-bit value used for the motor speed. If OverRide = 1, the user can directly control the motor speed by writing to the register through I2C. OverRide Use to control the SpdCtrl [8:0] bits. If OverRide = 1, the user can write the speed command through I2C. N/A N/A SpdCtrl [8] MSB of a 9-bit value used for the motor speed. If OverRide = 1, user can directly control the motor speed by writing to the register through I2C. The MSB should be written first. Digital takes a snapshot of the MSB when LSB is written. enProgKey[7:0] 8-bit byte use to enable programming in the EEPROM. To program the EEPROM, enProgKey = ‘1011 0110’ (0xB6), followed immediately by eeWrite = 1. Otherwise, enProgKey value is reset. 7 sleepDis Set to 1 to disable entering into sleep or standby mode. 6 SIdata Set to 1 to enable the writing to the configuration registers. 5 eeRefresh Copy EEPROM data to register. 4 eeWrite Bit used to program (write) to the EEPROM. N/A N/A 7 OverTemp Bit to indicate device temperature is over its limits. 6 Slp_Stdby Bit to indicate that device went into sleep or standby mode. 5 OverCurr Bit to indicate that a phase to phase overcurrent event happened. This is a sticky bit, once written, it stays high even if overcurrent signal goes low. This bit is cleared on Read. 4 MtrLck Bit to indicate that the motor is locked. 3 N/A N/A 2 N/A N/A 1 N/A N/A 0 N/A N/A 6:1 0x01 0 DevCtrl (1) EECtrl (1) 0x02 0x03 7:0 3:0 Status (2) (1) (2) 0x10 Description SpdCtrl[7:0] 7 SpeedCtrl2 (1) Data R/W Read only Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 41 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com Table 9. Register Description (continued) Register Data Description Name Address Bits Motor Speed1 (2) 0x11 7:0 MotorSpeed [15:8] Motor Speed2 (2) 0x12 7:0 MotorSpeed [7:0] Motor Period1 (2) 0x13 7:0 MotorPeriod [15:8] Motor Period2 (2) 0x14 7:0 MotorPeriod [7:0] MotorKt1 (2) 0x15 7:0 MotorKt[15:8] MotorKt2 (2) 0x16 7:0 MotorKt[7:0] IPDPosition (2) 0x19 7:0 IPDPosition [7:0] 16-bit value indicating the motor speed. Always read the MotorSpeed1 first. Velocity (Hz) = {MotorSpeed1:MotorSpeed2} / 10 For example: MotorSpeed1 = 0x01, MotorSpeed2 = 0xFF, Motor Speed = 0x01FF (511) / 10 = 51 Hz 16-bit value indicating the motor period. Always read the MotorPeriod1 first. tELE_PERIOD (µs) = {MotorPeriod1:MotorPeriod2} × 10 For example: MotorPeriod1 = 0x01, MotorPeriod2 = 0xFF, Motor Period = 0x01FF (511) × 10 = 5.1 ms 16-bit value indicating the motor measured velocity constant. Always read the MotorKt1 first. Ktc (V/Hz)= {MotorKt1:MotorKt2} / 2 /1090 {MotorKt1:MotorKt2} corresponding to 2 × Ktph_dig 8-bit value indicating the estimated motor position during IPD plus the IPD advance angle (see Table 7) Supply Voltage (2) 0x1A 7:0 8-bit value indicating the supply voltage V (V) = SupplyVoltage[7:0] × 30 V /256 SupplyVoltage [7:0] POWERSUPPLY For example, SupplyVoltage[7:0] = 0x67, VPOWERSUPPLY (V) = 0x67 (102) × 30 / 256 = 12 V SpeedCmd (2) 0x1B 7:0 SpeedCmd[7:0] 8-bit value indicating the speed command based on analog or PWMin or I2C. ‘FF’ indicates 100% speed command. spdCmd Buffer (2) 0x1C 7:0 spdCmdBuffer [8:1] 8-bit value indicating the speed command after buffer output. 'FF’ indicates 100% speed command. 7:6 FaultCode (2) Motor Param1 (3) Motor Param2 (3) 0x1E N/A N/A 5 Lock5 Stuck in closed loop 4 Lock4 Stuck in open loop 3 Fault3 No motor 2 Lock2 Kt abnormal 1 Lock1 Speed abnormal 0 Lock0 Lock detection current limit 7 DoubleFreq 0 = Set driver output frequency to 25 kHz 1 = Set driver output frequency to 50 kHz 6:0 Rm[6:0] Rm[6:4] : Number of the Shift bits of the motor phase resistance Rm[3:0] : Significant value of the motor phase resistance Rmdig = R_(ph_ct) / 0.00967 Rmdig = Rm[3:0] ≪ Rm[6:4] Refer to Motor Resistance and Table 2 7 AdjMode Closed loop adjustment mode setting 0 = Full cycle adjustment 1 = Half cycle adjustment Kt[6:0] Kt[6:4] = Number of the Shift bits of motor velocity constant Kt[3:0] = Significant value of the motor velocity constant 〖Kt〗_(ph_dig) = 1090×〖Kt〗_ph 〖Kt〗_(ph_dig) = Kt[3:0] ≪ Kt[4:6] Refer to Motor Velocity Constant and Table 3. 7 CtrlAdvMd Motor commutate control advance 0 = Fixed time 1 = Variable time relative to the motor speed and VCC 6:0 Tdelay[6:0] tdelay [6:4] = Number of the Shift bits of LRTIME tdelay [3:0] = Significant value of LRTIME tSETTING = 2.5 µs × {TCtrlAdv[3:0] << TCtrlAdv[6:4]} 0x20 0x21 6:0 Motor Param3 (3) (3) 42 0x22 EEPROM Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 Table 9. Register Description (continued) Register Name Address ISDThr[1:0] IPDAdvcAgl [1:0] Advancing angle after inductive sense 00 = 30° 01 = 60° 10 = 90° 11 = 120° 3 ISDen 0 = Initial speed detect (ISD) disable 1 = ISD enable 2 RvsDrEn 0 = Reverse drive disable 1 = Reverse drive enable RvsDrThr[1:0] The threshold where device starts to process reverse drive (RvsDr) or brake. 00 = 6.3 Hz 01 = 13 Hz 10 = 26 Hz 11 = 51 Hz OpenLCurr[1:0] Open loop current setting. 00 = 0.2 A 01 = 0.4 A 10 = 0.8 A 11 = 1.6 A OpLCurrRt:[2:0] Open loop current ramp-up rate setting 000 = 6 VCC/s 001 = 3 VCC/s 010 = 1.5 VCC/s 011 = 0.7 VCC/s 100 = 0.34 VCC/s 101 = 0.16 VCC/s 110 = 0.07 VCC/s 111 = 0.023 VCC/s BrkDoneThr [2:0] Braking mode setting 000 = No brake (BrkEn = 0) 001 = 2.7 s 010 = 1.3 s 011 = 0.67 s 100 = 0.33 s 101 = 0.16 s 110 = 0.08 s 111 = 0.04 s 5:4 0x23 2:0 7:6 5:3 SysOpt2 (3) Description ISD stationary judgment threshold 00 = 6 Hz (80 ms, no zero cross) 01 = 3 Hz (160 ms, no zero cross) 10 = 1.6 Hz (320 ms, no zero cross) 11 = 0.8 Hz (640 ms, no zero cross) 7:6 SysOpt1 (3) Data Bits 0x24 2:0 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 43 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com Table 9. Register Description (continued) Register Name Address CtrlCoef[1:0] StAccel2[2:0] Open loop start-up accelerate (second order) 000 = 57 Hz/s2 001 = 29 Hz/s2 010 = 14 Hz/s2 011 = 6.9 Hz/s2 100 = 3.3 Hz/s2 101 = 1.6 Hz/s2 110 = 0.66 Hz/s2 111 = 0.22 Hz/s2 StAccel[2:0] Open loop start-up accelerate (first order) 000 = 76 Hz/s 001 = 38 Hz/s 010 = 19 Hz/s 011 = 9.2 Hz/s 100 = 4.5 Hz/s 101 = 2.1 Hz/s 110 = 0.9 Hz/s 111 = 0.3 Hz/s Op2ClsThr[4:0] Open to closed loop threshold 0xxxx = Range 0: n × 0.8 Hz 00000 = N/A 00001 = 0.8 Hz 00111 = 5.6 Hz 01111 = 12 Hz 1xxxx = Range 1: (n + 1) × 12.8 Hz 10000 = 12.8 Hz 10001 = 25.6 Hz 10111 = 192 Hz 11111 = 204.8 Hz AlignTime[2:0] Align time. 000 = 5.3 s 001 = 2.7 s 010 = 1.3 s 011 = 0.67 s 100 = 0.33 s 101 = 0.16 s 110 = 0.08 s 111 = 0.04 s 7 FaultEn3 (LockEn[3]) No motor fault. Enabled when high 6 LockEn[2] Abnormal Kt. Enabled when high 5 LockEn[1] Abnormal speed. Enabled when high 4 LockEn[0] Lock detection current limit. Enabled when high 3 AVSIndEn Inductive AVS enable. Enabled when high 2 AVSMEn Mechanical AVS enable. Enabled when high 1 AVSMMd Mechanical AVS mode 0 = AVS to VCC 1 = AVS to 24 V 0 IPDRlsMd IPD release mode 0 = Brake when inductive release 1 = Hi-z when inductive release 5:3 0x25 2:0 7:3 SysOpt4 (3) 0x26 2:0 SysOpt5 (3) 44 0x27 Description Control coefficient 00 = 0.25 01 = 0.5 10 = 0.75 11 = 1 7:6 SysOpt3 (3) Data Bits Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 Table 9. Register Description (continued) Register Name SysOpt6 (3) SysOpt7 (3) SysOpt8 (3) Address Description 7:4 SWiLimitThr [3:0] Acceleration current limit threshold 0000 = No acceleration current limit 0001 = 0.2-A current limit xxxx = n × 0.2 A current limit 3:1 HWiLimitThr [2:0] Lock detection current limit threshold (n + 1) × 0.4 A 0 N/A N/A 7 LockEn[5] Stuck in closed loop (no zero cross detected). Enabled when high 6:4 ClsLpAccel[2:0] Closed loop accelerate 000 = Inf fast 001 = 48 VCC/s 010 = 48 VCC/s 011 = 0.77 VCC/s 100 = 0.37 VCC/s 101 = 0.19 VCC/s 110 = 0.091 VCC/s 111 = 0.045 VCC/s 3:0 Deadtime[3:0] Dead time between HS and LS gate drive for motor phases 0000 = 40 ns xxxx = (n + 1) × 40 ns 7:4 IPDCurrThr[3:0] IPD (inductive sense) current threshold 0000 = No IPD function. Align and Go 0001 = 0.4-A current threshold. xxxx = 0.2 A × (n + 1) current threshold. 3 LockEn[4] Open loop stuck (no zero cross detected). Enabled when high 2 VregSel Buck regulator voltage select 0: Vreg = 5 V 1: Vreg = 3.3 V IPDClk[1:0] Inductive sense clock 00 = 12 Hz; 01 = 24 Hz; 10 = 47 Hz; 11 = 95 Hz FGOLSel[1:0] FG open loop output select 00 = FG outputs in both open loop and closed loop 01 = FG outputs only in closed loop 10 = FG outputs closed loop and the first open loop 11 = Reserved FGcycle[1:0] FG cycle select 00 = 1 pulse output per electrical cycle 01 = 2 pulses output per 3 electrical cycles 10 = 1 pulse output per 2 electrical cycles 11 = 1 pulse output per 3 electrical cycles KtLckThr[1:0] Abnormal Kt lock detect threshold 00 = Kt_high = 3/2Kt. Kt_low = 3/4Kt 01 = Kt_high = 2Kt. Kt_low = 3/4Kt 10 = Kt_high = 3/2Kt. Kt_low = 1/2Kt 11 = Kt_high = 2Kt. Kt_low = 1/2Kt 1 SpdCtrlMd Speed input mode 0 = Analog input expected at SPEED pin 1 = PWM input expected at SPEED pin 0 CLoopDis 0 = Transfer to closed loop at Op2ClsThr speed 1 = No transfer to closed loop. Keep in open loop 0x28 0x29 0x2A 1:0 7:6 5:4 SysOpt9 (3) Data Bits 0x2B 3:2 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 45 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com 10 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 10.1 Application Information DRV10983 is used in sensorless 3-phase BLDC motor control. The driver provides a high performance, high reliability, flexible and simple solution for appliance fan, pump, and HVAC applications. The following design shows a common application of the DRV10983. 10.2 Typical Application VCC 0.1 µF 0.1 µF 10 µF 3.3 V/5 V 47 µH 1 µF 1 µF Interface to Microcontroller 10 µF 1 VCP 2 CPP VCC 24 VCC 23 3 CPN W 22 4 SW W 21 5 SWGND V 20 6 VREG V 19 7 V1P8 U 18 8 GND U 17 9 V3P3 PGND 16 10 SCL PGND 15 DIR 14 11 SDA 12 FG M SPEED 13 Figure 40. Typical Application Schematic 10.2.1 Design Requirements Table 10 provides design input parameters and motor parameters for system design. Table 10. Recommended Application Range Motor voltage MIN TYP MAX 8 24 28 UNIT V Motor velocity constant Phase to phase, measured while motor is coasting 0.001 1.8 V/Hz Motor resistance 1 phase, measured ph-ph and divide by 2 0.3 19 Ω Motor electrical constant 1 phase; inductance divided by resistance, measured ph-ph is equal to 1 ph 100 5000 µs Operating closed loop speed Electrical frequency 1 1000 Hz Operating current PGND, GND 0.1 2 A Absolute maximum current During start-up or lock condition 3 A 46 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 10.2.2 Detailed Design Procedure 1. Refer to the Design Requirements section and make sure your system meets the recommended application range. 2. Refer to the DRV10983 Tuning Guide and measure the motor parameters. 3. Refer to the DRV10983 Tuning Guide. Configure the parameters using DRV10983 GUI, and optimize the motor operation. The Tuning Guide takes the user through all the configurations step by step, including: startup operation, closed-loop operation, current control, initial positioning, lock detection, and anti-voltage surge. 4. Build your hardware based on Layout Guidelines . 5. Connect the device into system and validate your system solution. 10.2.3 Application Curves FG Phase current Phase voltage Figure 41. DRV10983 Start-Up Waveform Figure 42. DRV10983 Operation Current Waveform Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 47 DRV10983 SLVSCP6C – JULY 2014 – REVISED MAY 2016 www.ti.com 11 Power Supply Recommendations The DRV10983 is designed to operate from an input voltage supply, V(VCC), range between 8 and 28 V. The user must place a 10-µF ceramic capacitor rated for VCC as close as possible to the VCC and GND pin. If the power supply ripple is more than 200 mV, in addition to the local decoupling capacitors, a bulk capacitance is required and must be sized according to the application requirements. If the bulk capacitance is implemented in the application, the user can reduce the value of the local ceramic capacitor to 1 µF. 12 Layout 12.1 Layout Guidelines • • • • • Place VCC, GND, U, V, and W pins with thick traces because high current passes through these traces. Place the 10-µF capacitor between VCC and GND, and as close to the VCC and GND pins as possible. Place the capacitor between CPP and CPN, and as close to the CPP and CPN pins as possible. Connect the GND, PGND, and SWGND under the thermal pad. Keep the thermal pad connection as large as possible, both on the bottom side and top side. It should be one piece of copper without any gaps. 12.2 Layout Example 10 µF 0.1 µF 0.1 µF VCP VCC CPP VCC CPN W SW W SWGND V 47 µH 10 µF 1 µF 4.7 kO1 µF 4.7 kO VREG V V1P8 U GND U V3P3 PGND 4.7 kO SCL PGND SDA DIR FG SPEED Figure 43. Layout Schematic 48 Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 DRV10983 www.ti.com SLVSCP6C – JULY 2014 – REVISED MAY 2016 13 Device and Documentation Support 13.1 Trademarks PowerPAD, E2E are trademarks of Texas Instruments. All other trademarks are the property of their respective owners. 13.2 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 13.3 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 13.4 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 14 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Documentation Feedback Copyright © 2014–2016, Texas Instruments Incorporated Product Folder Links: DRV10983 49 PACKAGE OPTION ADDENDUM www.ti.com 30-Mar-2016 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish MSL Peak Temp (2) (6) (3) Op Temp (°C) Device Marking (4/5) DRV10983PWP ACTIVE HTSSOP PWP 24 60 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR -40 to 125 DRV10983 DRV10983PWPR ACTIVE HTSSOP PWP 24 2000 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR -40 to 125 DRV10983 DRV10983ZPWP ACTIVE HTSSOP PWP 24 60 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR -40 to 125 DRV10983Z DRV10983ZPWPR ACTIVE HTSSOP PWP 24 2000 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR -40 to 125 DRV10983Z (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. (6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish value exceeds the maximum column width. Addendum-Page 1 Samples PACKAGE OPTION ADDENDUM www.ti.com 30-Mar-2016 Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. Addendum-Page 2 PACKAGE MATERIALS INFORMATION www.ti.com 30-Mar-2016 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) DRV10983PWPR HTSSOP PWP 24 2000 330.0 16.4 DRV10983ZPWPR HTSSOP PWP 24 2000 330.0 16.4 Pack Materials-Page 1 B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant 6.95 8.3 1.6 8.0 16.0 Q1 6.95 8.3 1.6 8.0 16.0 Q1 PACKAGE MATERIALS INFORMATION www.ti.com 30-Mar-2016 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) DRV10983PWPR HTSSOP PWP 24 2000 367.0 367.0 38.0 DRV10983ZPWPR HTSSOP PWP 24 2000 367.0 367.0 38.0 Pack Materials-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. Buyers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. All semiconductor products (also referred to herein as “components”) are sold subject to TI’s terms and conditions of sale supplied at the time of order acknowledgment. TI warrants performance of its components to the specifications applicable at the time of sale, in accordance with the warranty in TI’s terms and conditions of sale of semiconductor products. Testing and other quality control techniques are used to the extent TI deems necessary to support this warranty. Except where mandated by applicable law, testing of all parameters of each component is not necessarily performed. TI assumes no liability for applications assistance or the design of Buyers’ products. Buyers are responsible for their products and applications using TI components. To minimize the risks associated with Buyers’ products and applications, Buyers should provide adequate design and operating safeguards. TI does not warrant or represent that any license, either express or implied, is granted under any patent right, copyright, mask work right, or other intellectual property right relating to any combination, machine, or process in which TI components or services are used. Information published by TI regarding third-party products or services does not constitute a license to use such products or services or a warranty or endorsement thereof. Use of such information may require a license from a third party under the patents or other intellectual property of the third party, or a license from TI under the patents or other intellectual property of TI. Reproduction of significant portions of TI information in TI data books or data sheets is permissible only if reproduction is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices. TI is not responsible or liable for such altered documentation. Information of third parties may be subject to additional restrictions. Resale of TI components or services with statements different from or beyond the parameters stated by TI for that component or service voids all express and any implied warranties for the associated TI component or service and is an unfair and deceptive business practice. TI is not responsible or liable for any such statements. Buyer acknowledges and agrees that it is solely responsible for compliance with all legal, regulatory and safety-related requirements concerning its products, and any use of TI components in its applications, notwithstanding any applications-related information or support that may be provided by TI. Buyer represents and agrees that it has all the necessary expertise to create and implement safeguards which anticipate dangerous consequences of failures, monitor failures and their consequences, lessen the likelihood of failures that might cause harm and take appropriate remedial actions. Buyer will fully indemnify TI and its representatives against any damages arising out of the use of any TI components in safety-critical applications. In some cases, TI components may be promoted specifically to facilitate safety-related applications. With such components, TI’s goal is to help enable customers to design and create their own end-product solutions that meet applicable functional safety standards and requirements. Nonetheless, such components are subject to these terms. No TI components are authorized for use in FDA Class III (or similar life-critical medical equipment) unless authorized officers of the parties have executed a special agreement specifically governing such use. Only those TI components which TI has specifically designated as military grade or “enhanced plastic” are designed and intended for use in military/aerospace applications or environments. Buyer acknowledges and agrees that any military or aerospace use of TI components which have not been so designated is solely at the Buyer's risk, and that Buyer is solely responsible for compliance with all legal and regulatory requirements in connection with such use. TI has specifically designated certain components as meeting ISO/TS16949 requirements, mainly for automotive use. In any case of use of non-designated products, TI will not be responsible for any failure to meet ISO/TS16949. Products Applications Audio www.ti.com/audio Automotive and Transportation www.ti.com/automotive Amplifiers amplifier.ti.com Communications and Telecom www.ti.com/communications Data Converters dataconverter.ti.com Computers and Peripherals www.ti.com/computers DLP® Products www.dlp.com Consumer Electronics www.ti.com/consumer-apps DSP dsp.ti.com Energy and Lighting www.ti.com/energy Clocks and Timers www.ti.com/clocks Industrial www.ti.com/industrial Interface interface.ti.com Medical www.ti.com/medical Logic logic.ti.com Security www.ti.com/security Power Mgmt power.ti.com Space, Avionics and Defense www.ti.com/space-avionics-defense Microcontrollers microcontroller.ti.com Video and Imaging www.ti.com/video RFID www.ti-rfid.com OMAP Applications Processors www.ti.com/omap TI E2E Community e2e.ti.com Wireless Connectivity www.ti.com/wirelessconnectivity Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2016, Texas Instruments Incorporated