Bridgelux ES Star Array Series Product Data Sheet DS23 BXRA-xxx0540, BXRA-xxx0740, BXRA-40E0600 BXRA-40E0810, BXRA-xxC0700, BXRA-xxC1000 Introduction The Bridgelux family of LED Array products delivers high performance, compact and cost-effective solidstate lighting solutions to serve the general lighting market. These products combine the higher efficacy, lifetime, and reliability benefits of LEDs with the light output levels of many conventional lighting sources. The Bridgelux ES Array Series has been specified to enable lamp and luminaire designs surpassing efficacy and quality of light requirements driven by regulatory standards with reasonable system design margins, enabling lighting product compliance to Energy Star, Title 24, Part L and other global standards. The Bridgelux ES Star Array products provide a high performance alternative to conventional solid state solutions, delivering between 450 and 1000 lumens under application conditions in warm, neutral and cool white color temperatures. These compact high flux density light sources deliver uniform high quality illumination without pixilation or the multiple shadow effect caused by LED component based solutions. To simplify system design for appropriate light output, Bridgelux LED Arrays are specified to deliver performance under typical use conditions. These integrated plug and play solutions reduce system complexity and enable miniaturized costeffective lamp and luminaire designs. Lighting system designs incorporating these LED Arrays deliver comparable performance to that of 40-60 Watt incandescent and halogen and 7-13 Watt compact fluorescent based luminaires and feature increased system level efficacy and service life. Typical applications include replacement lamps, task, accent, spot, track, down light, wide area, security, and wall pack. Features Benefits Compact high flux density light source Enhanced optical control Uniform high quality illumination Clean white light without pixilation Minimum 70, 80 and 90 CRI options High quality true color reproduction Streamlined thermal path Significantly reduced thermal resistance and increased operating temperatures Energy Star / ANSI compliant color binning structure with 3SDCM options Uniform consistent white light Lower operating costs UL Recognized Easy to use with daylight and motion detectors to enable increased energy savings More energy efficient than incandescent, halogen and fluorescent lamps Low voltage DC operation Instant light with unlimited dimming 5-Year warranty Reduced maintenance costs RoHS compliant and Pb free Environmentally friendly, no disposal issue 101 P ortol a A v enue, Li v erm ore , C A 94551 • T el : (925 ) 583 -84 0 0 • Fa x: (92 5) 58 3 -8 401 • ww w. b ri dgel u x. c om Table of Contents Page Typical Product Features 3 Product Nomenclature 3 Lumen Maintenance Characteristics 4 Environmental Compliance 4 UL Recognition 4 CE Recognition 4 Minor Product Change Policy 4 Case Temperature Measurement Point 4 Cautionary Statements 5 Selection Guide 6 Typical Performance at Alternative Drive Currents 7 Flux Characteristics 9 Electrical Characteristics 10 Absolute Maximum Ratings 11 Forward Current versus Voltage Characteristics 12 Typical Relative Luminous Flux vs. Current, Tj=25°C 13 Typical Chromaticity Characteristics vs. Temperature 14 Typical Radiation Pattern 16 Typical Radiation Pattern 17 Mechanical Dimensions 18 Color Binning Information 19 Color Control Options 22 Design Resources 23 About Bridgelux 24 Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 2 of 24 Typical Product Features Bridgelux arrays are fully engineered devices that provide consistent thermal and optical performance on an engineered mechanical platform. The ES Star array is the smallest chip-on-board device in the BXRA LED Array product series. The arrays incorporate several features to simplify design integration and assembly. Figure 1: Array Features Case Temperature (Tc) Measurement Point Fully engineered substrate for consistent thermal, mechanical and optical properties Manufacturer identification: genuine Bridgelux Solder Pad White ring around LES Yellow phosphor Light Emitting Surface (LES) Solder Pad Polarity Indication simplifies assembly instructions Mounting Holes Note: Part number and lot codes are scribed on back of array Product Nomenclature The part number designation for Bridgelux LED Arrays is explained as follows: BXRA – AB C DEFG – H – IJ Where: B X R A – Designates product family A B – Designates the nominal ANSI color temperature; 27 = 2700K; 30 = 3000K, etc. C - Designates minimum CRI; C = 70, E = 80, G = 90 D E F G - Designates Nominal Flux; 0540 = 540lm, 0740 = 740lm, 1000=1000lm, etc. H – Designates configuration I J – Designates CCT color binning 03 = 3SDCM or 3-step 04 = 4SDCM or 4-step 00 = 7SDCM or 7-step Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 3 of 24 Lumen Maintenance Characteristics Bridgelux projects that its family of LED Array products will deliver, on average, greater than 70% lumen maintenance after 50,000 hours of operation at the rated forward test current. This performance assumes constant current operation at the nominal drive current with case temperature maintained at or below 85°C. For use beyond these typical operating conditions please consult your Bridgelux sales representative for further assistance. These projections are based on a combination of package test data, semiconductor chip reliability data, a fundamental understanding of package related degradation mechanisms, and performance observed from products installed in the field using Bridgelux die technology. Bridgelux conducts lumen maintenance tests per LM80. Observation of design limits is required in order to achieve this projected lumen maintenance. Environmental Compliance Bridgelux is committed to providing environmentally friendly products to the solid state lighting market. Bridgelux LED Arrays comply with the European Union directives on the restriction of hazardous substances in electronic equipment, namely the RoHS directive. Bridgelux does not intentionally add the following restricted materials to LED Array products: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) or polybrominated diphenyl ethers (PBDE). UL Recognition Bridgelux secures UL recognition for all the LED Array products. Please refer to the UL file E350613 for the latest list of UL recognized Arrays. Bridgelux uses UL recognized materials with suitable flammability ratings in the LED Array to streamline the process for customers to secure UL listing of the final luminaire product. CE Recognition In accordance with the relevant European Union directives, the family of LED Array products conform to the applicable requirements of the IEC/EN 62031:2008 (LED Modules for General Lighting Safety Specifications) and IEC 62471:2006 (Photobiological Safety of Lamps and Lamp Systems). Bridgelux maintains a CE Declaration of Conformity statement on its website and displays the CE mark on product packing labels. Minor Product Change Policy The rigorous qualification testing on products offered by Bridgelux provides performance assurance. Slight cosmetic changes that do not affect form, fit, or function may occur as Bridgelux continues product optimization. Case Temperature Measurement Point A case temperature (Tc) measurement point location is included on the top surface of the Bridgelux LED Arrays. The location of this measurement point is indicated in the mechanical dimensions section of this data sheet. The purpose of this measurement point is to allow the user access to a measurement point closely linked to the true case temperature on the back surface of the LED Array. Once the LED Array is installed, it is challenging to measure the back surface of the array, or true case temperature. Bridgelux has provided the case temperature measurement location in a manner which closely ties it to the true case temperature of the LED Array under steady state operation. Deviations between thermal measurements taken at the point indicated and the back of the LED Array differ by less than 1°C, providing a robust method to testing thermal operation once the product is installed. Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 4 of 24 Cautionary Statements CAUTION: CONTACT WITH OPTICAL AREA Avoid any contact with the optical area. Do not touch the optical area of the LED Array or apply mechanical stress to the yellow phosphor resin area – it could damage the LED Array. Optics and reflectors must not be mounted in contact with the yellow phosphor resin area (LES) or the white ring that surrounds the yellow phosphor area. Using the white ring to secure optics can result in damage to the LED Array as the ring is not designed to act as a mechanical locating feature. Optical devices may be mounted on the top surface of the LED Array substrate outside of the white ring maximum OD as specified in the product data sheet. Use the mechanical features of the LED Array substrate edges and/or mounting holes to locate and secure the optical device as needed. CAUTION: EYE SAFETY Eye safety classification for the use of Bridgelux LED Arrays is in accordance with IEC specification EN62471; Photobiological Safety of Lamps and Lamp Systems. Bridgelux LED Arrays are classified as Risk Group 1 (Low Risk) when operated at or below their rated test current. Please use appropriate precautions. It is important that employees working with LEDs are trained to use them safely. CAUTION: RISK OF BURN Do not touch the LED Array or resin area during operation. Allow the LED Array to cool for a sufficient period of time before handling. The LED Array may reach elevated temperatures such that it can burn skin when touched. CAUTION: CHEMICAL EXPOSURE HAZARD Exposure to some chemicals commonly used in luminaire manufacturing and assembly can cause damage to the LED Array. Please consult Application Note AN11 for additional information. Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 5 of 24 Selection Guide The following configurations are available: Table 1: Selection Guide for ES Star Arrays [3,4] Test [5] Current (mA) Typical Voltage (V) Typical [4] Power (W) Typical [4] Efficacy (lm/W) Tj = 25ºC Tcase = 85ºC 2700 80 350 18.2 580 505 6.4 91 BXRA-27E0740-A-03 2700 80 350 27.3 850 740 9.6 89 BXRA-27G0540-A-03 2700 90 350 BXRA-27G0740-A-03 2700 90 350 18.2 480 415 6.4 75 27.3 720 625 9.6 75 BXRA-30E0540-A-03 3000 80 BXRA-30E0740-A-03 3000 80 350 18.2 630 550 6.4 99 350 27.3 920 800 9.6 96 BXRA-30G0540-A-03 3000 BXRA-30G0740-A-03 3000 90 350 18.2 530 460 6.4 83 90 350 27.3 780 680 9.6 82 BXRA-40E0600-A-03 BXRA-40E0810-A-03 4000 80 350 18.2 680 590 6.4 107 4000 80 350 27.3 1030 895 9.6 108 BXRA-50C1000-A-xx 5000 70 350 27.3 1150 1000 9.6 120 BXRA-56C0700-A-xx 5600 70 350 18.2 790 685 6.4 124 BXRA-56C1000-A-xx 5600 70 350 27.3 1150 1000 9.6 120 [2] CCT (Kelvin) CRI BXRA-27E0540-A-03 Part Number [1] Typical Flux [6] (lm) Note for Table 1 through 5 (additional specific notes following Table 2 through 5): 1. Part numbers with “-xx” suffix are available with multiple color control options (4 SDCM or 7 SDCM for example). 2. Nominal CCT as defined by ANSI C78.377-2011. 3. Values are mimimum. 4. Minimum R9 value for 90 CRI products is 50. 5. Products tested under pulsed condition (10ms pulse width) at rated test current where Tjunction = Tcase = 25°C. 6. Typical performance values are provided as a reference only and are not a guarantee of performance. 7. Bridgelux maintains a ±7% tolerance on flux measurements. 8. Operating these LED Arrays at or below the drive currents listed in Table 2 and 5, with a case temperature maintained at or below 85°C, will enable the average lumen maintenance projection outlined earlier in this Product Data Sheet. Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 6 of 24 Typical Performance at Alternative Drive Currents Customers may drive the LED Arrays at alternative drive currents dependent on the specific application. The typical performance at any drive current can be derived from the current vs. voltage characteristics shown in Figures 2 and 3 and from the flux versus current characteristics shown in Figure 8 and 9. The typical performance at common drive currents is summarized in Table 2. Table 2: Typical Product Performance at Alternative Drive Currents Part Number [1] BXRA-27E0540-A-03 BXRA-27E0740-A-03 BXRA-27G0540-A-03 BXRA-27G0740-A-03 BXRA-30E0540-A-03 BXRA-30E0740-A-03 CCT & CRI 2700K 80 CRI 2700K 80 CRI 2700K 90 CRI 2700K 90 CRI 3000K 80 CRI 3000K 80 CRI Typical [6] Voltage (V) Typical [6] Power (W) Tj = 25ºC Tj = 25ºC Tj = 25ºC Tcase = 85ºC Tj = 25ºC 115 16.9 1.9 200 170 103 250 17.7 4.4 430 370 97 350 18.2 6.4 580 505 91 500 19.0 9.5 795 695 84 115 25.3 2.9 290 255 100 250 26.5 6.6 625 545 94 350 27.3 9.6 850 740 89 500 28.4 14.2 1170 1015 82 115 16.9 1.9 165 140 85 250 17.7 4.4 355 305 80 350 18.2 6.4 480 415 75 500 19.0 9.5 660 570 70 115 25.3 2.9 245 215 84 250 26.5 6.6 530 460 80 350 27.3 9.6 720 625 75 500 28.4 14.2 990 860 70 115 16.9 1.9 215 190 111 250 17.7 4.4 465 405 105 350 18.2 6.4 630 550 99 500 19.0 9.5 865 755 91 115 25.3 2.9 315 275 108 250 26.5 6.6 680 590 103 350 27.3 9.6 920 800 96 500 28.4 14.2 1265 1100 89 Test [9] Current (mA) Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Typical Flux (lm) [6] Typical [6] Efficacy (lm/W) Page 7 of 24 Table 2 Continued Part Number [1] BXRA-30G0540-A-03 BXRA-30G0740-A-03 BXRA-40E0600-A-03 BXRA-40E0810-A-03 BXRA-50C1000-A-xx BXRA-56C0700-A-xx BXRA-56C1000-A-xx CCT & CRI 3000K 80 CRI 3000K 90 CRI 4000K 80 CRI 4000K 80 CRI 5000K 70 CRI 5600K 70 CRI 5600K 70 CRI Current (mA) [9] Typical [6] Voltage (V) Typical [6] Power (W) Typical Flux (lm) [6] Typical [6] Efficacy (lm/W) Tj = 25ºC Tj = 25ºC Tj = 25ºC Tcase = 85ºC Tj = 25ºC 115 16.9 1.9 180 155 93 250 17.7 4.4 390 340 88 350 18.2 6.4 530 460 83 500 19.0 9.5 730 630 77 115 25.3 2.9 265 230 91 250 26.5 6.6 575 500 87 350 27.3 9.6 780 680 82 500 28.4 14.2 1070 935 75 115 16.9 1.9 230 200 119 250 17.7 4.4 500 435 113 350 18.2 6.4 680 590 107 500 19.0 9.5 935 810 99 115 25.3 2.9 350 305 120 250 26.5 6.6 760 660 115 350 27.3 9.6 1030 895 108 500 28.4 14.2 1415 1230 100 115 25.3 2.9 395 340 136 250 26.5 6.6 850 735 128 350 27.3 9.6 1150 1000 120 500 28.4 14.2 1580 1375 111 115 16.9 1.9 270 235 139 250 17.7 4.4 580 505 131 350 18.2 6.4 790 685 124 500 19.0 9.5 1085 940 115 115 25.3 2.9 395 340 136 250 26.5 6.6 850 735 128 350 27.3 9.6 1150 1000 120 500 28.4 14.2 1580 1375 111 Notes for Table 2: 9. Values in bold correspond to rated test currents from Table 1. Alternate values are provided for reference only and are not guaranteed. Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 8 of 24 Flux Characteristics Table 3: Flux Characteristics [2] Part Number [1] CCT (Kelvin) CRI [3] Test [5] Current (mA) Minimum [5] Flux (lm) Minimum [10] Flux (lm) Typical [6] Flux (lm) Typical [11] CBCP (cd) Tj = 25ºC Tcase = 85ºC Tcase = 85ºC Tj = 25ºC BXRA-27E0540-A-03 2700 80 350 520 455 505 185 BXRA-27E0740-A-03 2700 80 350 750 655 740 270 BXRA-27G0540-A-03 2700 90 350 430 370 415 155 BXRA-27G0740-A-03 2700 90 350 640 555 625 230 BXRA-30E0540-A-03 3000 80 350 560 490 550 200 BXRA-30E0740-A-03 3000 80 350 810 705 800 295 BXRA-30G0540-A-03 3000 90 350 480 415 460 170 BXRA-30G0740-A-03 3000 90 350 690 600 680 250 BXRA-40E0600-A-03 4000 80 350 600 520 590 215 BXRA-40E0810-A-03 4000 80 350 910 790 895 330 BXRA-50C1000-A-xx 5000 70 350 1020 885 1000 365 BXRA-56C0700-A-xx 5600 70 350 700 605 685 250 BXRA-56C1000-A-xx 5600 70 350 1020 885 1000 365 Notes for Table 3: 10. Minimum flux values at elevated temperatures are provided for reference only and are not guaranteed by 100% production testing. Based on Bridgelux test setup, values may vary depending on the thermal design of the luminaire and/or the environment in which the product is operated. 11. Center beam candle power is a calculated value based on a Lambertian radiation pattern at the rated test current. Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 9 of 24 Electrical Characteristics Table 4: Electrical Characteristics Part Number [1] Minimum Typical Maximum Typical Coefficient of Forward [13] Voltage (mV/ºC) ∆Vf/∆Tj Operating Voltage [5, 12] Tj = 25°C (V) Test [5] Current (mA) Typical Thermal Resistance Junction to Case (ºC/W) Rθj-c BXRA-27E0540-A-03 350 16.4 18.2 20.0 -6 to -18 2.6 BXRA-27E0740-A-03 350 24.6 27.3 30.0 -9 to -27 1.7 BXRA-27G0540-A-03 350 16.4 18.2 20.0 -6 to -18 2.6 BXRA-27G0740-A-03 350 24.6 27.3 30.0 -9 to -27 1.7 BXRA-30E0540-A-03 350 16.4 18.2 20.0 -6 to -18 2.6 BXRA-30E0740-A-03 350 24.6 27.3 30.0 -9 to -27 1.7 BXRA-30G0540-A-03 350 16.4 18.2 20.0 -6 to -18 2.6 BXRA-30G0740-A-03 350 24.6 27.3 30.0 -9 to -27 1.7 BXRA-40E0600-A-03 350 16.4 18.2 20.0 -6 to -18 2.6 BXRA-40E0810-A-03 350 24.6 27.3 30.0 -9 to -27 1.7 BXRA-50C1000-A-xx 350 24.6 27.3 30.0 -9 to -27 1.7 BXRA-56C0700-A-xx 350 16.4 18.2 20.0 -6 to -18 2.6 BXRA-56C1000-A-xx 350 24.6 27.3 30.0 -9 to -27 1.7 Notes for Table 4: 12. Bridgelux maintains a tester tolerance of ± 0.10 V on forward voltage measurements. Voltage minimum and maximum values at the rated test current are guaranteed by 100% test. 13. Typical Coefficient of Forward Voltage maintains a tolerance of ±0.1 from nominal current. Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 10 of 24 Absolute Maximum Ratings Table 5: Maximum Current and Reverse Voltage Ratings [2] CCT (Kelvin) 2700K 3000K 4000K 5000K 5600K Part Number [1] [18] DC Forward Current for [4,5,6] LM-80 (mA) Maximum Peak Pulsed Current [14, 16] (mA) Maximum Reverse Voltage [15] (Vr) BXRA-27E0540-A-03 350 700 -30 BXRA-27G0540-A-03 350 700 -30 BXRA-27E0740-A-03 350 700 -45 BXRA-27G0740-A-03 350 700 -45 BXRA-30E0540-A-03 350 700 -30 BXRA-30G0540-A-03 350 700 -30 BXRA-30E0740-A-03 350 700 -45 BXRA-30G0740-A-03 350 700 -45 BXRA-40E0600-A-03 350 700 -30 BXRA-40E0810-A-03 350 700 -45 BXRA-50C1000-A-xx 350 700 -45 BXRA-56C0700-A-xx 350 700 -45 BXRA-56C1000-A-xx 350 700 -45 Notes for Table 5: 14. Bridgelux recommends a maximum duty cycle of 10% when operating LED Arrays at the maximum peak pulsed current specified. 15. Light emitting diodes are not designed to be driven in reverse voltage. 16. Maximum peak pulsed currents are values at which the LED Array can be driven without catastrophic failures. 17. DC Forward Current for LM-80 are the maximum drive currents for which LM-80 data is currently available. 18. Lumen maintenance (L70) and lifetime predictions are valid for drive current and case temperature conditions used for LM-80 testing as included in the applicable LM-80 test report for these arrays. 19. Arrays may be driven at higher currents but lumen maintenance may be reduced Table 6: Maximum Ratings Parameter Maximum Rating LED Junction Temperature Storage Temperature Operating Case Temperature 150°C -40°C to +105°C 105°C Soldering Temperature [1] 350°C or lower for a maximum of 3.5 seconds Note for Table 6: 1. Refer to Bridgelux Application Note AN15: Reflow Soldering of Bridgelux LED Arrays for solder procedure (www.Bridgelux.com Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 11 of 24 Forward Current versus Voltage Characteristics Figure 2: Typical Current vs. Voltage BXRA-xxx0540-A, BXRA-40E0600-A, BXRA-XXC0700-A 0.7 MIN Vf Tc=25°C 0.6 MAX Vf Tc=25°C Current (A) 0.5 0.4 0.3 TYP Vf Tc=25°C MIN Vf Tc=70°C MIN MAX TYP MIN Tc=70 0.2 0.1 0.0 13.0 15.5 18.0 20.5 23.0 Forward Voltage (V) Figure 3: Typical Current vs. Voltage BXRA-xxx0740-A, BXRA-40E0810-A, BXRA-XXC1000-A 0.7 0.6 MIN Vf Tc=25°C Current (A) 0.5 0.4 MAX Vf Tc=25°C TYP Vf Tc=25°C MIN Vf Tc=70°C 0.3 MIN MAX TYP MIN Tc=70 0.2 0.1 0.0 20.0 22.5 25.0 27.5 30.0 32.5 35.0 Forward Voltage (V) Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 12 of 24 Typical Relative Luminous Flux vs. Current, Tj=25°C Typical performance at any drive current can be derived from the current versus voltage characteristics shown in Figures 2, and 3 and the flux versus current characteristics shown in Figures 4 and 5. Figure 4: Typical Flux vs. Current BXRA-xxE0540-A, BXRA-xxE0600-A, BXRA-XXC0700-A 2.0 Normalized Flux 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Current (mA) Figure 5: Typical Flux vs. Current BXRA-xxE0740-A, BXRA-40E0810-A, BXRA-XXC1000-A 2.0 1.8 1.6 Normalized Flux 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Current (mA) Note: Bridgelux does not recommend driving high power LED Arrays at low currents. Doing so may produce unpredictable results. Pulse width modulation (PWM) is recommended for dimming effects. Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 13 of 24 Typical Chromaticity Characteristics vs. Temperature Figure 6: Typical Flux vs. Junction Temperature Figure 9: Typical Flux vs. Junction Temperature 1.2 Normalized Luminous Flux Neutral White 1.0 0.8 Warm White Cool White 0.6 Warm White 0.4 Cool White Neutral White 0.2 0.0 -10 0 10 20 30 40 50 60 70 80 Junction Temperature, °C 90 100 110 120 130 Note for figures 6, 7 and 8: 1. Characteristics shown for Warm White 3000K 80CRI 2. Characteristics shown for Neutral White 4000K 80CRI 3. Characteristics shown for Neutral White 4000K 80CRI Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 14 of 24 Typical Chromaticity Characteristics versus Temperature (continued) Figure 7: Typical ccy Shift vs. Junction Temperature 0.02 Neutral White 0.01 Warm White 0.00 Δy -0.01 -0.02 Cool White -0.03 Warm White Cool White -0.04 Neutral White -0.05 -0.06 -10 0 10 20 30 40 50 60 Junction Temperature, °C 70 80 90 100 110 Figure 8: Typical ccx Shift vs. Junction Temperature 0.02 Neutral White 0.01 Warm White 0.00 Δx -0.01 Cool White -0.02 -0.03 Warm White -0.04 Cool White -0.05 Neutral White -0.06 -10 0 10 20 30 40 50 60 Junction Temperature, °C Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) 70 80 90 100 110 Page 15 of 24 Typical Radiation Pattern Figure 9: Typical Spatial Radiation Pattern 100% 90% Relative Intensity (%) 80% 70% 60% 50% 40% 30% 20% 10% 0% -90° -80° -70° -60° -50° -40° -30° -20° -10° 0° 10° 20° 30° 40° 50° 60° 70° 80° 90° Angular Displacement (°) Notes for figure 9: 1. Typical viewing angle is 120⁰. 2. Viewing angle is defined as the off axis angle from the centerline where vertical intensity is ½ of the peak intensity value. Figure 10: Typical Polar Radiation Pattern Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 16 of 24 Typical Radiation Pattern Figure 11: Typical Color Spectrum Relative Intensity (%) 3000K 4000K 5000K 110% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 400 450 500 550 600 650 700 750 800 Wavelength (nm) Notes for Figure 11: 1. 2. 3. 4. Color spectra measured at rated current and Tj = 25°C. Color spectrum shown for warm white is 3000K and 80 CRI. Color spectrum shown for neutral white is 4000K and 80 CRI. Color spectrum shown for cool white is 5000K and 70 CRI. Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 17 of 24 Mechanical Dimensions Figure 12: Drawing for ES Star Arrays Notes for Figure 12: 1. Mounting holes are for M2.5 or #4 screws. 2. Solder pads are labeled “+” and “-“ to denote positive and negative, respectively. 3. It is not necessary to provide electrical connections to both sets of solder pads. Either set may be used depending on application specific design requirements. 4. Drawings are not to scale. 5. Drawing dimensions are in millimeters. 6. Unless otherwise specified, tolerances are ± 0.10mm. 7. The optical center of the LED Array is nominally defined by the mechanical center of the array. The light emitting surface (LES) is centered on the mechanical center of the array to a tolerance of ± 0.45 mm 8. Bridgelux maintains a flatness of 0.1 mm across the mounting surface of the array. Refer to Application Notes AN10 and AN11 for product handling, mounting and heat sink recommendations. Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 18 of 24 Color Binning Information Figure 13: Graph of Warm White Test Bins in xy Color Space Note: 3SDCM bins are shown inside standard ANSI bins for comparison purposes. Table 7: Warm White xy Bin Coordinates and Associated Nominal CCT Bin Code x y X3 (3SDCM) 0.4148 0.4047 0.4012 0.4098 0.4000 0.3950 0.3841 0.3883 CCT (K) Bin Code x y 3500 X3 (3SDCM) 0.4413 0.4325 0.4274 0.4350 0.4107 0.4075 0.3958 0.3984 Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) CCT (K) Bin Code x y CCT (K) 3000 X3 (3SDCM) 0.4665 0.4557 0.4500 0.4595 0.4175 0.4145 0.4026 0.4050 2700 Page 19 of 24 Color Binning Information (continued) Figure 14: Graph of Neutral White Test Bins in xy Color Space Note: 3SDCM bins are shown inside standard ANSI bins for comparison purposes. Table 8: Neutral White xy Bin Coordinates and Associated Nominal CCT Bin Code X Y CCT (K) X3 3SDCM 0.3881 0.3791 0.3769 0.3845 0.3879 0.3823 0.3724 0.377 4000 Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 20 of 24 Color Binning Information (continued) Figure 15: Graph of Cool White Test Bins in xy Color Space Note: 4SDCM bins are shown inside standard ANSI bins for comparison purposes. Table 9: Cool White xy Bin Coordinates and Associated Nominal CCT Bin Code G3 G4 H3 H4 X4 (4SDCM) X Y 0.3376 0.3464 0.3452 0.3371 0.3371 0.3452 0.3441 0.3366 0.3464 0.3551 0.3533 0.3452 0.3452 0.3533 0.3515 0.3441 0.3499 0.3412 0.3407 0.3481 0.3616 0.3688 0.3558 0.3493 0.3493 0.3558 0.3428 0.3369 0.3688 0.376 0.3624 0.3558 0.3558 0.3624 0.3487 0.3428 0.3657 0.3585 0.3461 0.3520 ANSI CCT (K) Bin Code 5000 E3 5000 E4 5000 F3 5000 F4 5000 X4 (4SDCM) Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) X Y 0.3215 0.3293 0.3292 0.3207 0.3222 0.3294 0.3293 0.3215 0.3292 0.3293 0.3371 0.3376 0.3294 0.3366 0.3371 0.3293 0.3332 0.3247 0.3255 0.3327 0.3353 0.3423 0.3539 0.3462 0.3243 0.3306 0.3423 0.3353 0.3539 0.3423 0.3493 0.3616 0.3306 0.3369 0.3493 0.3423 0.3517 0.3440 0.3330 0.3393 ANSI CCT (K) 5600 5600 5600 5600 5600 Page 21 of 24 Color Control Options ES Star LED Series Arrays are available in the following color control options. Table 10: Color Control Options Product CCT CRI 3SDCM Part Number 4SDCM Part Number 7SDCM Part Number ES Star 2700K 80 BXRA-27E0540-A-03 Not Available Not Available ES Star 2700K 90 BXRA-27G0540-A-03 Not Available Not Available ES Star 2700K 80 BXRA-27E0740-A-03 Not Available Not Available ES Star 2700K 90 BXRA-27G0740-A-03 Not Available Not Available ES Star 3000K 80 BXRA-30E0540-A-03 Not Available Not Available ES Star 3000K 90 BXRA-30G0540-A-03 Not Available Not Available ES Star 3000K 80 BXRA-30E0740-A-03 Not Available Not Available ES Star 3000K 90 BXRA-30G0740-A-03 Not Available Not Available ES Star 4000K 80 BXRA-40E0600-A-03 Not Available Not Available ES Star 4000K 80 BXRA-40E0810-A-03 Not Available Not Available ES Star 5600K 70 Not Available BXRA-56C0700-A-04 BXRA-56C0700-A-00 ES Star 5600K 70 Not Available BXRA-56C1000-A-04 BXRA-56C1000-A-00 Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 22 of 24 Design Resources Bridgelux has developed a comprehensive set of application notes and design resources to assist customers in successfully designing with Bridgelux LED Array products. Included below is a list of available resources which can be downloaded from the Bridgelux web site under the Design Resources section. These documents are updated regularly as new information becomes available, including complimentary infrastructure products such as commercially available secondary optics and electronic driver solutions. Application Notes AN10: AN11: AN12: AN14: AN15: AN16: Effective Thermal Management of Bridgelux LED Arrays Assembly Considerations for Bridgelux LED Arrays Electrical Drive Considerations for Bridgelux LED Arrays Reliability Data Sheet for Bridgelux LED Arrays Reflow Soldering of Bridgelux LED Arrays Optical Considerations for Bridgelux LED Arrays Optical Source Models Optical source models and ray set files are available for all Bridgelux LED Array products, and can be downloaded directly from the Bridgelux web site. The list below contains the formats currently available. If you require a specific format not included in this list, please contact your Bridgelux sales representative for assistance. Zemax ASAP IESNA LightTools LucidShape OPTIS SPEOS PHOTOPIA TracePro Radiant Imaging Source Model 3D CAD Models Three dimensional CAD models depicting the product outline of all Bridgelux LED Arrays are available in both SAT and STEP formats. These CAD files can be downloaded directly from the Bridgelux web site. Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 23 of 24 About Bridgelux Bridgelux is a leading developer and manufacturer of technologies and solutions transforming the $40 billion global lighting industry into a $100 billion market opportunity. Based in Livermore, California, Bridgelux is a pioneer in solid-state lighting (SSL), expanding the market for light-emitting diode (LED) technologies by driving down the cost of LED lighting systems. Bridgelux’s patented light source technology replaces traditional technologies (such as incandescent, halogen, fluorescent and high intensity discharge lighting) with integrated, solid-state lighting solutions that enable lamp and luminaire manufacturers to provide high performance and energy-efficient white light for the rapidly growing interior and exterior lighting markets, including street lights, commercial lighting and consumer applications. With more than 550 patent applications filed or granted worldwide, Bridgelux is the only vertically integrated LED manufacturer and developer of solid-state light sources that designs its solutions specifically for the lighting industry. For more information about the company, please visit www.bridgelux.com © 2013 Bridgelux, Inc. All rights reserved. Product specifications are subject to change without notice. Bridgelux ES Star Array Series Product Data Sheet DS23 (8/30/2013 rev2) Page 24 of 24