FTR-K1 SERIES COMPACT HIGH POWER RELAY 1 POLE - 40A (For Automotive Applications) FBR53-HW Series FEATURES Small 40A relay High temperature grade (-40˚C to 125˚C) Contact arrangement Form U (form A) Surface mount compatible (reflow capability) Inrush current 80A Coil wire temperature class: H PARTNUMBER INFORMATION [Example] FBR53 (a) N (b) D12 (c) - Y (d) HW (e) (a) Relay type FBR53 : FBR53 Series (b) Enclosure N : Plastic sealed (c) Coil rated voltage D12 : 9....12VDC Coil rating table at page 3 (d) Contact material Y : Silver-tin oxide (e) Contact rating HW : 40A Actual marking does not carry the type name: "FBR" E.g.: Ordering code: FBR53ND12-Y -HW Actual marking: 53ND12-Y-HW 1 FTR-K1SERIES SERIES FBR53-HW SPECIFICATION Item Contact Data FBR53-HW Configuration Form U Material Silver-tin oxide (AgSnO2) Voltage drop Max. 100 mV at 1A, at 12V open contact voltage Average 1.2mΩ at 7A, 12VDC Contact rating 40A , 14VDC (resistive load) Max. carrying current 40A Max. inrush current 80A inrush Min. switching load * 6 VDC, 1A Mechanical Min. 10 x 106 operations (without contact load) Electrical Min. 100 x 103 operations (14VDC, 20A resistive load) Rated power 860 mW Operate power 310 mW Operating temperature range -40 °C to +125 °C (no frost) Coil wire temperature class H Timing Data Operate (at nominal voltage) Max. 10 ms Release (at nominal voltage) Max. 10 ms (no diode) Insulation Resistance (initial) Min. 100 M Ω Life Coil Data Dielectric strength Other Vibration resistance Shock Terminal Open contacts 500 VAC (50/60 Hz) 1min. Contacts to coil 500 VAC (50/60 Hz) 1min. Misoperation 10 to 55Hz double amplitude 1.5mm, direction X, Y, Z Endurance 10 to 100Hz double amplitude 1.5mm, direction X, Y, Z No damage (mechanical and electrical) after test. Coil energizing: 1 hr each direction, Coil not energized: 1 hr each direction Misoperation 100m/s² (11ms), direction X, Y, Z Endurance 1,000m/s² (11ms), direction X, Y, Z, each 6 shocks No damage (mechanical and electrical) after test. Coil energizing: 3 shocks Coil not energized: 3 shocks, total 36 shocks Solderability At 270 ± 10°C for 3 ± 0.5sec. Strength 9.8N (1 Kgf) Pull force, longitudinal during 10 sec. Weight Approximately 6 g Sealing Plastic sealed cat III * Minimum switching loads mentioned above are reference values. Please perform the confirmation test with actual load before production since reference values may vary according to switching frequencies, environmental contions and expected reliability levels. 2 FTR-K1SERIES SERIES FBR53-HW COIL RATING Coil Code D09 Rated Coil Coil Resistance +/- 10% Voltage (VDC) (Ohm) 9 94 D10 10 177 D12 12 167 Must Operate Voltage (VDC) * Must Release Voltage (VDC) * 5.4 0.7 7.7 (at 125 °C) 1.0 (at 125 °C) 6.3 0.8 9 (at 125 °C) 1.2 (at 125 °C) 7.3 1.0 10.4 (at 125 °C) 1.5 (at 125 °C) Note: All values in the table are valid for 20°C and zero contact current, unless otherwise indicated. * Specified operate values are valid for pulse wave voltage. REFERENCE DATA 3 FBR53-HW FTR-K1SERIES SERIES DIMENSIONS Dimensions Mounting hole layout (BOTTOM VIEW) Schematics (BOTTOM VIEW) Tube dimensions Unit: mm 4 FTR-K1SERIES SERIES FBR53-HW RoHS Compliance and Lead Free Information 1. General Information All automotive relays produced by Fujitsu Components are compliant with RoHS directive 2002/95EC including amendments. Cadmium as used in electrical contacts is exempted from the RoHS directives on October 21st, 2005. (Amendment to Directive 2002/95/EC) All our automotive relays are lead-free. Lead free solder plating on relay terminals is Sn-3.0Ag-0.5Cu, unless otherwise specified. This material has been verified to be compatible with PbSn assembly process. 2. Recommended Lead Free Solder Profile Recommended solder Sn-3.0Ag-0.5Cu. Flow Solder condition: Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C solder bath Solder by Soldering Iron: Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec. We highly recommend that you confirm your actual solder conditions 3. Moisture Sensitivity Moisture Sensitivity Level standard is not applicable to through hole mounted electromechanical relays, unless otherwise indicated. 4. Tin Whiskers Dipped SnAgCu solder is known as presenting a low risk to tin whisker development. No considerable length whisker was found by our in house test. 5 FTR-K1SERIES SERIES FBR53-HW Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: emea.fujitsu.com/components/ North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: http://us.fujitsu.com/components Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] Web: http://www.fujitsu.com/sg/services/micro/components/ ©2011 Fujitsu Components Europe B.V. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. The contents, data and information in this datasheet are provided by Fujitsu Component Ltd. as a service only to its user and only for general information purposes. The use of the contents, data and information provided in this datasheet is at the users’ own risk. Fujitsu has assembled this datasheet with care and will endeavor to keep the contents, data and information correct, accurate, comprehensive, complete and up to date. Fujitsu Components Europe B.V. and affiliated companies do however not accept any responsibility or liability on their behalf, nor on behalf of its employees, for any loss or damage, direct, indirect or consequential, with respect to this datasheet, its contents, data, and information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Nor do Fujitsu Components Europe B.V. and affiliated companies accept on their behalf, nor on behalf of its employees, any responsibility or liability for any representation or warrant of any kind, express or implied, including warranties of any kind for merchantability or fitness for particular use, with respect to these datasheets, its contents, data, information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Rev. January 11, 2011 6