SPECIFICATION CONTROL DRAWING Product Name I.D.* a min b max Prod. Rev: Crimp Splicer øA øB 2.16 (0.085) 1.27 (0.050) 2.03 (0.080) 0.64 (0.025) 1.14 (0.045) 1.91 (0.075) 2.79 (0.110) 1.75 (0.069) 2.70 (0.106) D-200-83 A 0.64 (0.025) 1.63 (0.064) 2.57 (0.101) 4.32 (0.170) 2.60 (0.102) 3.89 (0.153) D-200-84 A 0.64 (0.025) 2.46 (0.097) 3.73 (0.147) * I.D: a- As received; b- After unrestricted recovery thru meltable insert. D-200-82 A Product Name D-200-82 D-200-83 D-200-84 MIL Spec Equivalent Size M81824/1-1 M81824/1-2 M81824/1-3 C D 12.95 (0.510) 12.45 (0.490) 14.86 (0.585) 14.35 (0.565) 14.86 (0.585) 14.35 (0.565) 6.22 (0.245) 5.72 (0.225) 7.11 (0.280) 6.60 (0.260) 7.11 (0.280) 6.60 (0.260) Wire Range 26-20 20-16 16-12 E max 0.38 (0.015) 0.51 (0.020) 1.27 (0.050) Color Code Red Blue Yellow Wgt. Lbs/Mpc max 1.02 1.61 2.72 MATERIALS 1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified fluoropolymer. 2. MELTABLE RINGS: Environment resistant modified thermoplastic fluoroelastomer. Color: light blue. 3. CRIMP SPLICER: Base Metal: Copper Alloy 101 or 102 per ASTM B75. Plating: Nickel per SAE AMS-QQ-N-290. Color Code: See table. Tyco Electronics Corporation 300 Constitution Drive, Menlo Park, CA. 94025, U.S.A. TITLE: Raychem DOCUMENT NO.: Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets] TOLERANCES: 0.00 N/A 0.0 N/A 0 N/A PREPARED BY: mforonda IN-LINE SPLICE SEALING SYSTEM, 1 TO 1 NICKEL PLATED CRIMP, 200deg.C D-200-82/-83/-84 Tyco Electronics reserves the right to amend this drawing at any time. Users should evaluate the suitability of the product for their ROUGHNESS IN application. MICRON DCR NUMBER: REPLACES: ANGLES: N/A D050442 --- © 2005 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision. PROD. REV.: SEE TABLE CAGE CODE : 06090 DOC. ISSUE: DATE: 1 07-Nov-05 SCALE: SIZE: --- A SHEET: 1 of 2 SPECIFICATION CONTROL DRAWING APPLICATION 1. These parts are designed to provide an immersion resistant in-line splices of 1 to 1 wires falling within the size range listed, and having nickel-plated conductors and insulations rated for at least 135°C. 2. Parts will meet all performance requirements of SAE AS-81824 when installed as outlined below with the following modifications: -Heat ageing test temperature of 200ºC. -Thermal shock maximum temperature of 200ºC. 3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of SAE AS-81824. 4. Packing and packaging shall be in accordance with Section 5, Level C, of SAE AS-81824. 5. This document takes precedence over documents referenced herein. ASSEMBLY PROCEDURE: 1. Slide sealing sleeve onto one of the wires to be spliced. 2. Strip wires 7.95 [5/16”] to 8.73 [11/32”]. 3. Insert one wire into barrel of crimp splicer and crimp using a Raychem AD-1377 crimp tool. Repeat for the other wire. 4. Center sealing sleeve over the splice. 5. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied until insert melts and flows axially along the wire. Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets] DOCUMENT NO.: DCR NUMBER: PROD. REV.: D-200-82/-83/-84 D050442 SEE TABLE © 2005 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision. DOC. ISSUE: 1 DATE: 7-Nov-05 SHEET: 2 of 2