DCMOP10 SERIES Up to 10 Watts Medical DC/DC Power Converters Rev B FEATURES Size: 1.25 x 0.80 x 0.40 inches (31.8 x 20.3 x 10.2 mm) Applications: • Medical Equipment • Telecom/Datacom • Industry Control Systems • Semiconductor Equipment • PV Power Systems • IGBT Gate Drivers • 2µA Patient Leakage Current • Reinforced Insulation for 300VAC Working Voltage • Single & Dual Outputs • Clearance and Creepage Distance: 6.6mm/2MOOP • Under Voltage Protection • 3000VAC Input to Output 2MOOP Isolation • High Efficiency up to 89% • Short Circuit, Over Voltage, and Over Load Protection • 2:1 Wide Input Voltage Ranges • CE Marked • Built-in EMI Class A Filter • Compliant to RoHS II & REACH • Low Stand-by Power • ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition, UL60950-1, EN60950-1 & IEC60950-1 Safety Approvals Consumption • Up to 10 Watts Output Power • Optional Remote ON/OFF Control and Trim Pin DESCRIPTION The DCMOP10 series of medical DC/DC power converters provides up to 10 Watts of output power in a 1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 2:1 wide input voltage ranges of 4.5-9VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 89%, 3000VDC I/O (2 MOOP) isolation, and low stand-by power consumption. These converters are also protected against under voltage, short circuit, over voltage, and over load conditions. All models are RoHS compliant and have ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition, UL60950-1, EN60950-1, and IEC60950-1 safety approvals. Remote ON/OFF and Trim functions are also available for this series. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number (1) DCMOP10-5S33x DCMOP10-5S05x DCMOP10-5S12x DCMOP10-5S15x DCMOP10-5S24x DCMOP10-12S33x DCMOP10-12S05x DCMOP10-12S12x DCMOP10-12S15x DCMOP10-12S24x DCMOP10-24S33x DCMOP10-24S05x DCMOP10-24S12x DCMOP10-24S15x DCMOP10-24S24x DCMOP10-48S33x DCMOP10-48S05x DCMOP10-48S12x DCMOP10-48S15x DCMOP10-48S24x Input Voltage Range 5 VDC (4.5 - 9 VDC) 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) 48 VDC (36 - 75 VDC) Output Voltage Output Current 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 2500mA 2000mA 830mA 670mA 416mA 2500mA 2000mA 830mA 670mA 416mA 2500mA 2000mA 830mA 670mA 416mA 2500mA 2000mA 830mA 670mA 416mA Output Ripple & Noise 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p No Load Input Current 10mA 10mA 20mA 20mA 20mA 10mA 10mA 10mA 10mA 10mA 6mA 6mA 6mA 6mA 6mA 4mA 4mA 4mA 4mA 4mA Output Power Efficiency 8.25W 10W 10W 10W 10W 8.25W 10W 10W 10W 10W 8.25W 10W 10W 10W 10W 8.25W 10W 10W 10W 10W 80% 84% 86.5% 87% 85.5% 83% 85.5% 88% 89% 89% 83% 86.5% 89% 89% 89% 82.5% 86.5% 89% 89% 88.5% Output Power Efficiency 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 83% 85.5% 86.5% 84% 89% 88% 85% 89% 88% 85% 88% 88% Maximum Capacitive Load 3000µF 2500µF 430µF 350µF 125µF 3000µF 2500µF 430µF 350µF 125µF 3000µF 2500µF 430µF 350µF 125µF 3000µF 2500µF 430µF 350µF 125µF DUAL OUTPUT MODELS Model Number (1) DCMOP10-5D05x DCMOP10-5D12x DCMOP10-5D15x DCMOP10-12D05x DCMOP10-12D12x DCMOP10-12D15x DCMOP10-24D05x DCMOP10-24D12x DCMOP10-24D15x DCMOP10-48D05x DCMOP10-48D12x DCMOP10-48D15x 02/03/2016 Input Voltage Range 5 VDC (4.5 - 9 VDC) 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) 48 VDC (36 - 75 VDC) Output Voltage Output Current ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±1000mA ±416mA ±333mA ±1000mA ±416mA ±333mA ±1000mA ±416mA ±333mA ±1000mA ±416mA ±333mA Output Ripple & Noise 30mVp-p 40mVp-p 40mVp-p 30mVp-p 40mVp-p 40mVp-p 30mVp-p 40mVp-p 40mVp-p 30mVp-p 40mVp-p 40mVp-p No Load Input Current 25mA 25mA 25mA 10mA 10mA 10mA 6mA 6mA 6mA 4mA 4mA 4mA Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Maximum Capacitive Load ±1440µF ±250µF ±180µF ±1440µF ±250µF ±180µF ±1440µF ±250µF ±180µF ±1440µF ±250µF ±180µF Page 1 of 5 Rev B DCMOP10 SERIES Up to 10 Watts Medical DC/DC Power Converters SPECIFICATIONS: DCMOP10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 4.5 9 18 36 5 12 24 48 9 18 36 75 4.5 9 18 36 Unit INPUT SPECIFICATIONS Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (3sec, max.) Input Current Input Filter Remote ON/OFF Control 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models No Load Referenced to –INPUT pin Input Current of CTRL Pin Remote OFF Input Current Nominal Vin Nominal Vin VDC 4 8 16 33 VDC 16 25 50 100 See Table Pi type Open or 0 ~ 1.2VDC DC/DC ON (Only for “B” type pin connection models) VDC DC/DC OFF VDC 2.2 ~ 12 VDC -0.5 1 2.5 mA mA OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Minimum input and constant resistive load Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models Measured with a 4.7µF/50V X7R MLCC 24V Output Models See Table +1.0 +0.2 +0.5 +0.2 +1.0 +5.0 +10 +20 +10 See Table See Table See Table 30 40 50 Transient Response Recovery Time 25% load step change 250 µs Start-Up Time Constant resistive load 30 30 ms Line Regulation Low line to high line at full load Load Regulation No load to full load Cross Regulation Voltage Adjustability Asymmetrical load 25%/100% FL Single Output Models (Only for “B” type pin connection models) Dual Output Models Output Power Output Current Maximum Capacitive Load Ripple & Noise (20MHz BW) Single Output Models Dual Output Models Single Output Models Dual Output Models Dual Output Models 3.3V, 5V, 12V Output Models 15V, 24V Output Models ±5V, ±12V, ±15V Output Models -1.0 -0.2 -0.5 -0.2 -1.0 -5.0 -10 -10 -10 Power Up Remote On/Off Temperature Coefficient -0.02 +0.02 % % % % % % mVp-p %/°C PROTECTION Short Circuit Protection Over Load Protection Continuous, automatic recovery % of rated Iout; hiccup mode Single Output Models Over Voltage Protection Continuous clamp Dual Output Models 02/03/2016 150 3.3V Output Models 5V Output Models 12V Output Models 15V Outputs Models 24V Output Models 3.7 5.6 13.5 18.3 29.1 5.6 13.5 17.0 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] % 5 7.0 16 22.0 34.5 7.0 18.2 22.0 VDC Page 2 of 5 Rev B DCMOP10 SERIES Up to 10 Watts Medical DC/DC Power Converters SPECIFICATIONS: DCMOP10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit GENERAL SPECIFICATIONS Efficiency Switching Frequency Isolation Voltage Isolation Capacitance Leakage Current Clearance/Creepage Nominal input voltage and full load 1 minute Input to Output 270 3000 See Table 300 330 12 240VAC, 60Hz 17 2 6.6 kHz VAC pF µA mm ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Storage Temperature Range Thermal Impedance Relative Humidity Thermal Shock Vibration MTBF Without derating With derating -40 +77 -55 Natural convection (20LFM) +77 +105 +125 18 5 MIL-HDBK-217F Full Load 95 MIL-STD-810F MIL-STD-810F 3,849,000 hours °C °C °C/W % RH PHYSICAL SPECIFICATIONS Weight 0.48oz (14g) 1.25x0.80x0.40 inches (31.8x20.3x10.2mm) Non-conductive black plastic Non-conductive black plastic Silicon (UL94-V0) Dimensions (L x W x H) Case Material Base Material Potting Material SAFETY & EMC CHARACTERISTICS Safety Approvals (pending) EMI (See Note 2) ESD Radiated Immunity Fast Transient (See Note 3) Surge (See Note 3) Conducted Immunity Power Frequency Magnetic Field ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1, UL60950-1, EN60950-1, IEC60950-1 EN55011, EN55022, and FCC Part 18 Class A, Class B Air ±8kV EN61000-4-2 Perf. Criteria A Contact ±6kV EN61000-4-3 10 V/m Perf. Criteria A EN61000-4-4 ±2kV Perf. Criteria A EN61000-4-5 ±2kV Perf. Criteria A EN61000-4-6 10 Vrms Perf. Criteria A EN61000-4-8 100A/m continuous; 1000A/m 1 second Perf. Criteria A NOTES 1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See mechanical drawings on page 4 for more information. 2. The DCMOP10 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components added. Please contact factory for more information. 3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. • For 5VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 1000µF/25V) and a reverse diode (Vishay V10P45) in parallel. • For 12VDC & 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in parallel. • For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in parallel. 4. Remote ON/OFF control is optional and is only available for “B” type pin connection models. To order the converter with remote ON/OFF add the suffix “-P” to the model number (Ex: DCMOP10-48S12B-P). 5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the model number (Ex: DCMOP10-48S12B-T). CAUTION: This power module is not internally fused. An input line fuse must always be used. *Due to advances in technology, specifications subject to change without notice. 02/03/2016 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 DCMOP10 SERIES Up to 10 Watts Medical DC/DC Power Converters Rev B CHARACTERISTIC CURVES DCMOP10-48S05A Derating Curve DCMOP10-48S05A Efficiency vs Input Voltage DCMOP10-48S05A Efficiency vs Output Load MECHANICAL DRAWINGS A Type Pin Connection (Suffix “A”) PIN PIN CONNECTIONS SINGLE DUAL 1 11 12 13 15 23 24 +INPUT NO PIN -OUTPUT +OUTPUT NO PIN -INPUT -INPUT +INPUT COMMON NO PIN -OUTPUT +OUTPUT -INPUT -INPUT 1. Dimensions in inch (mm) 2. Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin Pitch Tolerance: ±0.01 (0.25) Pin Dimension Tolerance: ±0.004 (0.1) B Type Pin Connection (Suffix “B”) PIN CONNECTIONS PIN 1 2 10 11 14 16 22 23 SINGLE CTRL (Optional) -INPUT TRIM (Optional) **NO PIN/NC +OUTPUT -OUTPUT +INPUT +INPUT DUAL CTRL (Optional) -INPUT TRIM (Optional) -OUTPUT +OUTPUT COMMON +INPUT +INPUT **For single output models, Pin 11 is “NO PIN” with the trim pin option (Suffix “-T”) and “NC” without the trim pin option. 1. Dimensions in inch (mm) 2. Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin Pitch Tolerance: ±0.01 (0.25) 4. Pin Dimension Tolerance: ±0.004 (0.1) EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. ( ) for dual output trim 02/03/2016 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 DCMOP10 SERIES Up to 10 Watts Medical DC/DC Power Converters Rev B MODEL NUMBER SET DCMOP 10 Series Name - 48 S 05 B Output Power Input Voltage Output Quantity Output Voltage Pin Connection 10: 10 Watts 5: 5 VDC S: Single Output 33: 3.3 VDC A: A Type 12: 12 VDC 05: 5 VDC B: B Type 24: 24 VDC 12: 12 VDC 48: 48 VDC 15: 15 VDC P (1) T (1) Remote ON/OFF Option Trim Option - No Remote ON/OFF P: Remote ON/OFF None: None No Trim : T: Trim 24: 24 VDC D: Dual Output 05: ±5 VDC 12: ±12 VDC 15: ±15 VDC (1) Remote ON/OFF Control and Trim options are only available for “B” type pin connection models. COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 02/03/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5