7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151321 -1 DESCRIPTION B 2151321 -2 FINE CRIMP HEIGHT ADJUST B 2151321 -5 2151321 -7 B FINE CRIMP HEIGHT ADJUST A 4 NONE CRIMP TOOLING KIT - 1338683-8 SMART APPLICATOR 2161326-1 - 2119951-1 PNEUMATIC FEED - - - - - - - 2119653-1 1901094-3 - 2119653-1 5-18022-5 - - - 5-18022-5 1338683-8 - 8- 2151321 -4 1901094-3 8- 2151321 -4 1338683-8 2119950-1 2119799-1 8- 2151321 -5 - 2119949-1 2119641-1 5-18022-5 - 2161326-1 5-18022-5 8- 2151321 -5 1338683-8 2119951-1 MECHANICAL FEED 4 - 2119949-1 SMART APPLICATOR SERVO LATCH PLATE 12 NON-CRIMP HEIGHT ADJUST 2119950-1 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST B PNEUMATIC FEED MECHANICAL FEED PNEUMATIC CRIMP WIRE INSUL SIZE 2119641-1 - - - - - - - - - - - - - - 2168400-6 2168400-6 - 2119799-1 - - - - - - (QUANTITY 2) - - - - - 2063440-1 - - (QUANTITY 2) - - - - - 6 - - TYPE - F F 3.56 mm [.140] 4.57 mm [.180] APPLICATOR INSTRUCTIONS 408-10389 - - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 4.57-4.60 mm [.180-.181 IN] C TERMINAL APPLICATION SPECIFICATION 114-1007 - INSULATION DIAMETER RANGE - - - - 925712-2 925712-4 WIRE SIZE 10 AWG 12 AWG 14 AWG C1__DWG_PN_1_1 925713-1 C1__DWG_PN_1_2 925713-2 C1__DWG_PN_1_3 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 925713-4 C1__DWG_PN_2_2 C1__DWG_PN_2_3 925713-7 W1__DWG_WGAUGE_2 350200-1 W1__DWG_WGAUGE_3 2.54+/-0.05 [.100+/-.002] 2.08+/-0.05 [.082+/-.002] 1.78+/-0.05 [.070+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY C1__DWG_PN_3_0 n .171-.186 IN [4.34-4.72 mm] TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_3_1 TE TERMINAL 350200-2 CRIMP HEIGHT REFERENCE SETTING 987654-3 (B) C1__DWG_PN_4_3 9 6.8 W1__DWG_CRIMP_HT_2 987654-2 (B) C1__DWG_PN_4_2 2.0 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_3 C1__DWG_PN_4_1 350201-2 C1__DWG_PN_3_3 TE TERMINAL 987654-1 (B) C1__DWG_PN_4_0 350201-1 C1__DWG_PN_3_2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - 114-1007 - - INSULATION DIAMETER RANGE - .120-.125 IN [3.05-3.18 mm] - - - - - - - TERMINALS APPLIED TE TERMINAL 925712-5 C1__DWG_PN_1_0 TE CRIMP SPECIFICATION WIRE STRIP LENGTH 2.54-4.57 mm [.100-.180 IN] - PIN, .140 PIN & SOCKET CONN. TERMINAL NAME: TERMINALS APPLIED TE TERMINAL 925712-1 B n TE TERMINAL TERMINAL DATA: PIN, .140 PIN & SOCKET CONN. TERMINAL NAME: 10.1 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 STABILIZER SETTINGS 7 4 1 WIRE SIZE 10 AWG 12 AWG 14 AWG C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 TE TERMINAL 987654-4 (B) C2__DWG_PN_2_0 C2__DWG_PN_2_1 987654-5 (B) C2__DWG_PN_2_2 987654-6 (B) C2__DWG_PN_2_3 TE SEAL 987654-7 (B) C2__DWG_PN_3_0 C2__DWG_PN_3_1 987654-8 (B) C2__DWG_PN_3_2 987654-9 (B) CRIMP HEIGHT mm [INCH] C2__DWG_PN_3_3 TE SEAL 1-987654-0 (B) 1-987654-1 (B) 1-987654-2 (B) 6 C2__DWG_PN_4_0 2.0 6.8 2.08+/-0.05 [.082+/-.002] 10.1 1.78+/-0.05 [.070+/-.002] - C2__DWG_PN_4_3 W2__FA_SETTING_1 W2__FA_SETTING_2 W2__FA_SETTING_3 - STABILZER SETTINGS 7 4 1 - - - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 7 8 9 10 11 A 12 2151321 2151321 2151321 2151321 - -4 -4 -5 -6 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. 1 & 252. 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - - 1 1 1 1 1 1 1 2 2 1 1 -77 -7 3.26 . -6 1 1 1 2 1 -5 1 1 1 2 1 -2 1 2119957-2 1803078-3 2119787-3 2119348-2 2079844-1 2119347-1 -1 PART NO 1 1 1 2 APPLICATOR SHIM PACK SPACER, PRECISION CRIMPER, STABILIZER O PREMIUM SNAIL CAM, STABILIZER CRIMP ADJUSTMENT SPRING PLUNGER, M4 KNOB, STABILIZER CRIMP ADJUSTMENT DESCRIPTION 1 2119957-2 1 1803078-3 1 2119787-3 1 2119348-2 2 2079844 1 2119347 260 259 258 256 255 254 ITEM NO 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 REF 1 1 1 2 1 3 1 4 2 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 DIMENSIONS: mm & 4 of 4) 1 1 1 1 1 1 2 1 1 1 1 1 66 P LTR DESCRIPTION DATE DWN APVD A RELEASED 14JAN2015 KS TE B ECR-16-004345 23MAR2016 XZ TE 1 1 - - 1 1 1 1 - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 2 1 - - - - - 1 1 1 - - 1 - - - - 2 1 PART NO - 1 1 -1 - 1 - 1 1 1 - 18032-1 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2161314-1 2119082-7 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-3 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338683-8 2168400-1 2168083-5 1-457754-0 2-240641-1 18023-9 2119652-1 2119653-1 2119656-9 2161311-1 1-2079383-5 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 2280562-1 2079383-5 2161328-1 1320908-7 2119959-1 2119797-1 1320928-2 2168083-2 1-18028-2 2119533-3 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1633926-7 2119349-2 2-238011-9 2119794-1 2119797-2 456411-7 1 - 1 1 REF REF REF REF - - 1 - 1 - REF REF 1 1 REF REF 1 1 2 1 4 2 1 1 - - 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 -6 - 1 1 - 1 - - - - - - - 1 1 1 - 1 1 2 1 2 1 2 1 3 1 3 1 3 1 - 1 1 - 1 1 4 1 4 2 4 2 1 2 1 1 1 1 - 1 1 - 2 - - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - - - - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - C2__DWG_PN_4_2 CRIMP HEIGHT 9 REFERENCE SETTING 2.54+/-0.05 [.100+/-.002] - C2__DWG_PN_4_1 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 REVISIONS DIST 2063440-1 - APPLICATOR DATA A 1 PART NUMBERS REQUIRED SERVO LATCH PLATE SERVO LATCH PLATE 2151321 -6 7- 2151321 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SCR, SET, FLT POINT M3 X 5.0 O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, STEPPED, ATLANTIC, SF, NON-ADJ CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 6.0 TOOL, SIZING SPACER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT TERMINAL SUPPORT SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER, SPECIAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SHEAR DEPRESSOR, STAB. CRIMP ADJ. BLOCK, CRIMPER SPACER CRIMPER, INSUL F PREM, SPECIAL SPACER, CRIMPER, SPECIAL CRIMPER, WIRE PREMIUM DWN 23SEPT2014 CHK 23SEPT2014 APVD 23SEPT2014 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2161314 1 2119082-7 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-3 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338683-8 4 2168400-1 2 2168083-5 1 1-457754-0 1 2-240641-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2161311 1 1-2079383-5 1 2119645 1 2119957-1 1 2119644-2 1 2119085 1 2119092-1 1 2280562 2 2079383-5 1 2161328 1 1320908-7 1 2119959-1 1 2119797-1 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533-3 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1633926-7 .. 1 ITEM_7 .. 1 ITEM_6 1 2119349-2 1 2-238011-9 1 2119794-1 1 2119797-2 1 456411-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119640-1 253 252 250 249 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 117 82 71 67 66 63 62 60 59 56 54 53 52 51 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 8-21084-0_GATD DESCRIPTION PRODUCT SPEC - 1 18032-1 Ocean Side Feed Applicator - DRAWING NO 2151321 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR D 239 247 38 246 39 56 2 260 44 7 252 245 35 244 7 249 166 53 238 A - - - 40 59 250 APVD 62 6 PNEUMATIC DWN 37 6 A DATE SEE SHEET 1 - FEED TYPE MECHANICAL DESCRIPTION 63 D 2 2 2 2 243 8 242 2 6 163 8 REF 3.0 0.5 59 259 136 137 C 34 REF 82 1 52 1 172 56 2 C TERMINAL SUPPORT LOCATION 258 51 3 SERVO LATCH PLATE 240 133 4 4 28 256 255 5 255 135 198 164 A 33 10 41 67 A 213 253 19 30 117 REF 254 66 2 11 24 SERVO FEEDER NOT INCLUDED B 1 B 20 21 9 29 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITIONS 47 11 11 30mm STROKE 30mm STROKE 30mm STROKE 1 30 REF 29 REF 20 46 32 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23SEPT2014 CHK 23SEPT2014 APVD 23SEPT2014 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151321 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2- 2151321 -1 DESCRIPTION B 2- 2151321 -2 FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 2- 2151321 -7 B FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 CRIMP WIRE INSUL SIZE PNEUMATIC FEED - 2119950-1 1338683-8 2161326-1 - 2119951-1 - 2119949-1 8- 2151321 -5 5-18022-5 - 2161326-1 2119949-1 2119950-1 - - - 4.57 mm [.180] APPLICATOR INSTRUCTIONS 408-10389 2168400-6 2119799-1 - - 2168400-6 - - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - 6 - TYPE - - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 4.57-4.60 mm [.180-.181 IN] C TERMINAL APPLICATION SPECIFICATION n 114-1007 - - - - TE TERMINAL 925712-1 925712-2 925712-4 WIRE SIZE 10 AWG 12 AWG 14 AWG 925712-5 925713-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 925713-2 C1__DWG_PN_1_3 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.54+/-0.05 [.100+/-.002] 2.08+/-0.05 [.082+/-.002] 1.78+/-0.05 [.070+/-.002] C1__DWG_PN_3_0 925713-4 925713-7 C1__DWG_PN_3_1 C1__DWG_PN_3_2 350200-1 C1__DWG_PN_3_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - TERMINAL APPLICATION SPECIFICATION 114-1007 - INSULATION DIAMETER RANGE - .120-.125 IN [3.05-3.18 mm] - - - - - - TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 n .171-.186 IN [4.34-4.72 mm] TERMINALS APPLIED - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 2.54-4.57 mm [.100-.180 IN] - PIN, .140 PIN & SOCKET CONN. TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: PIN, .140 PIN & SOCKET CONN. TERMINAL NAME: TE TERMINAL 350200-2 350201-1 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 2.0 6.8 10.1 987654-1 (B) 987654-2 (B) C1__DWG_PN_4_1 C1__DWG_PN_4_2 350201-2 CRIMP HEIGHT REFERENCE SETTING TE TERMINAL C1__DWG_PN_4_0 987654-3 (B) C1__DWG_PN_4_3 9 STABILIZER SETTING 7 4 1 WIRE SIZE 10 AWG 12 AWG 14 AWG C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 TE TERMINAL TE SEAL C2__DWG_PN_2_0 987654-4 (B) 987654-5 (B) 987654-7 (B) 987654-8 (B) C2__DWG_PN_2_1 C2__DWG_PN_2_2 987654-6 (B) C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 987654-9 (B) C2__DWG_PN_2_3 C2__DWG_PN_3_3 TE SEAL 1-987654-0 (B) 1-987654-1 (B) 1-987654-2 (B) CRIMP HEIGHT 9 REFERENCE SETTING CRIMP HEIGHT mm [INCH] 2.0 2.54+/-0.05 [.100+/-.002] 6.8 2.08+/-0.05 [.082+/-.002] 10.1 1.78+/-0.05 [.070+/-.002] - C2__DWG_PN_4_0 - C2__DWG_PN_4_1 - C2__DWG_PN_4_2 - C2__DWG_PN_4_3 - STABILIZER SETTINGS 7 4 1 6 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151321 -4 2151321 -4 2151321 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 1 1 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 - - 1 1 1 2 1 1 1 2 1 1 1 2 1803078-3 2119787-3 2119348-2 2079844-1 1 1 1 2 -77 -27 -25 -22 -21 PART NO SPACER, PRECISION CRIMPER, STABILIZER O PREMIUM SNAIL CAM, STABILIZER CRIMP ADJUSTMENT SPRING PLUNGER, M4 DESCRIPTION 1 1803078-3 1 2119787-3 1 2119348-2 2 2079844 259 258 256 255 ITEM NO 1 1 1 1 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 1 1 1 1 1 1 1 REF 1 - 1 1 4 1 1 1 - 1 1 1 2 1 3 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 - - 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 - - - - - 1 1 1 - - 1 - - - - 2 1 - 1 1 REF REF REF - 1 1 - 1 - 1 1 1 - 1 1 1 1 4 1 4 - 4 - 1 1 1 1 1 1 1 1 1 - 1 1 - REF 1 REF 1 1 - 1 - - - - - - - 1 1 1 - 1 1 2 1 2 1 2 1 3 1 3 - 3 1 - 1 1 2 1 2 1 2 1 1 1 1 - 1 1 - 2 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - - - - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 -77 -27 -25 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 - & 152. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 - 2119641-2 - - - 2119653-2 5-18022-5 - - - 5-18022-5 1338683-8 - - 1901094-3 8- 2151321 -4 1338683-8 2119799-1 2119653-2 8- 2151321 -5 - 2119641-2 1901094-3 8- 2151321 -4 1338683-8 2119951-1 - 5-18022-5 F F 3.56 mm [.140] REVISIONS DIST - - APPLICATOR DATA A 1 PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2151321 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151321 -7 APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 2119347-1 18032-1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-7 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2161312-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-3 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338683-8 2168083-5 1-457754-0 2-240641-1 18023-9 2119652-1 1-2079383-5 2119645-1 2119957-1 2119644-2 2280562-1 2079383-5 2161328-1 1320908-7 2119959-1 2119797-1 1320928-2 2168083-2 1-18028-2 2119533-3 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1633926-7 2119349-2 2-238011-9 2119794-1 2119797-2 456411-7 KNOB, STABILIZER CRIMP ADJUSTMENT SCR, SET, FLT POINT M3 X 5.0 FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 6.0 TOOL, SIZING SPACER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION TERMINAL SUPPORT SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER, SPECIAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SHEAR DEPRESSOR, STAB. CRIMP ADJ. BLOCK, CRIMPER SPACER CRIMPER, INSUL F PREM, SPECIAL SPACER, CRIMPER, SPECIAL CRIMPER, WIRE PREMIUM PART NO DWN 23SEPT2014 CHK 23SEPT2014 APVD 23SEPT2014 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-7 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2161312 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-3 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338683-8 2 2168083-5 1 1-457754-0 1 2-240641-1 3 18023-9 1 2119652 1 1-2079383-5 1 2119645 1 2119957-1 1 2119644-2 1 2280562 2 2079383-5 1 2161328 1 1320908-7 1 2119959-1 1 2119797-1 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533-3 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1633926-7 .. 1 ITEM_7 .. 1 ITEM_6 1 2119349-2 1 2-238011-9 1 2119794-1 1 2119797-2 1 456411-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119782 254 253 251 250 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 82 71 67 66 63 62 59 56 53 52 51 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 18032-1 DESCRIPTION PRODUCT SPEC - 1 2119347 Ocean Side Feed Applicator - DRAWING NO 2151321 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC 1 REVISIONS DIST A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE 6 APVD - - - 62 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 PNEUMATIC 243 250 2 8 249 A 166 242 8 59 34 82 52 1 172 56 TERMINAL SUPPORT LOCATION 1 2 C 258 3 51 SERVO LATCH PLATE 4 1 4 28 256 255 5 135 198 A 164 11 2 255 41 66 67 33 10 24 SERVO FEEDER NOT INCLUDED REF 259 137 133 REF 53 136 240 6 63 163 C 2 3.0 # 0.5 238 B DWN 251 MECHANICAL D DATE A 213 19 254 9 253 1 20 30 B 21 117 REF 12 29 241 13 CAM POSITIONS 30mm STROKE ITEM 30 LOCATED AT FRONT HOLES 11 30 11 REF REF 29 30mm STROKE 30mm STROKE 142 1 141 151 32 34 143 8 1 144 143 10 1 20 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23SEPT2014 CHK 23SEPT2014 APVD 23SEPT2014 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151321 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B