CD63__15A TM POW-R-BLOK Dual SCR Isolated Module 150 Amperes / Up to 1600 Volts Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 Description: Powerex Dual SCR Modules are designed for use in applications requiring phase control and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. TM POW-R-BLOK has been tested and recognized by the Underwriters Laboratories. OUTLINE DRAWING A D F E B F 7 6 5 4 G S 1 2 3 M F "K" (2) "J" (3) R N C P Q H CD63__15A Dual SCR Isolated TM POW-R-BLOK Module 150 Amperes / Up to 1600 Volts 4 5 3 - + ~1 2 6 7 CONNECTION DIAGRAM CD63_15A Outline Dimensions Dimension Inches Millimeters A 3.70 94 B 1.38 35 C 1.18 30 D 3.15 80 E 0.67 17 F 0.91 23 G 0.57 14.5 H 0.35 9 J M6 M6 K 0.26 6.5 M .020 5 N 0.28 7 P 1.10 28 Q 1.14 29 R 0.03 0.8 S 0.11 2.8 Select the complete nine digit module part number from the table below. Example: CD631615A is a 1600Volt, 150 Ampere Dual SCR Isolated TM POW-R-BLOK Module CD63 TElectrically Isolated Heatsinking TDBC Alumina (Al2O3) Insulator T Glass Passivated Chips T Metal Baseplate T Low Thermal Impedance for Improved Current Capability T Quick Connect Gate Terminal with Provision for Keyed Mating Plug T UL Recognized (E78240) Benefits: Ordering Information: Type Features: Voltage Volts (x100) Current Amperes (x 10) 08 12 14 16 15 TNo Additional Insulation Components Required TEasy Installation TNo Clamping Components Required T Reduce Engineering Time Applications: TBridge Circuits TAC & DC Motor Drives TBattery Supplies TPower Supplies TLarge IGBT Circuit Front Ends TLighting Control THeat & Temperature Control TWelders Note: Dimensions are for reference only. Revision Date: 12/04/2002 CD63__15A Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 TM POW-R-BLOK Dual SCR Isolated Module 150 Amperes / Up to 1600 Volts Absolute Maximum Ratings Characteristics Conditions Symbol Units Repetitive Peak Forward and Reverse Blocking Voltage VDRM & VRRM up to 1600 V Non-Repetitive Peak Reverse Blocking Voltage (t < 5 msec) VRSM VRRM + 100 V 180° Conduction, TC=85°C IT(RMS) 250 A 180° Conduction, TC=85°C (AC Switch) IT(RMS) 355 A 180° Conduction, TC=85°C IT(AV) 160 A 180° Conduction, TC=90°C IT(AV) 150 A 60 Hz, 100% VRRM reapplied, Tj=125°C ITSM 4300 A 60 Hz, No VRRM reapplied, Tj=125°C ITSM 5100 A 50 Hz, 100% VRRM reapplied, Tj=125°C ITSM 4100 50 Hz, No VRRM reapplied, Tj=125°C ITSM 4870 A A 60 Hz, 100% VRRM reapplied, Tj=125°C ITSM 3250 A 50 Hz, 100% VRRM reapplied, Tj=125°C ITSM 3150 A ITSM 2650 A ITSM 2550 RMS Forward Current Average Forward Current Peak One Cycle Surge Current, Non-Repetitive Peak Three Cycle Surge Current, Non-Repetitive Peak Ten Cycle Surge Current, Non-Repetitive 2 I t for Fusing for One Cycle 60 Hz, 100% VRRM reapplied, Tj=125°C 50 Hz, 100% VRRM reapplied, Tj=125°C A 8.3 ms, 100% VRRM reapplied, Tj=125°C 2 It 76,700 A sec 8.3 ms, No VRRM reapplied, Tj=125°C 2 It 108,000 A sec 10 ms, 100% VRRM reapplied, Tj=125°C 2 It 84,000 A sec 10 ms, No VRRM reapplied, Tj=125°C 2 It 119,000 A sec Tj=125°C, VD= VDRM (Rated), ITM=400A , IG=0.5 A, Tr < 0.25µs, tp > 6µs di/dt 300 A/µs Peak Gate Power Dissipation Tp < 5 ms, Tj = 125°C PGM 12 W Average Gate Power Dissipation F = 50 Hz, Tj = 125°C PG(AV) 3 W Peak Forward Gate Current Tp < 5 ms, Tj = 125°C IGFM 3 A Peak Reverse Gate Voltage Tp < 5 ms, Tj = 125°C VGRM 10 V Maximum Rate-of-Rise of On-State Current, Non Repetitive 2 2 2 2 Operating Temperature TJ -40 to +125 °C Storage Temperature Tstg -40 to +150 °C 35 - 50 4-6 35 - 50 4-6 200 in.-Lb. Nm in.-Lb. Nm g 7.1 oz. 3500 V Max. Mounting Torque, M6 Mounting Screw on Terminals Max. Mounting Torque, Module to Heatsink Module Weight, Typical V Isolation @ 25C Vrms Revision Date: 12/04/2002 CD63__15A TM POW-R-BLOK Dual SCR Isolated Module 150 Amperes / Up to 1600 Volts Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 Electrical Characteristics, TJ=25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Repetitive Peak Forward Leakage Current IDRM Up to 1600V, TJ=125°C Repetitive Peak Reverse Leakage Current IRRM Peak On-State Voltage VTM Threshold Voltage, Low-level Slope Resistance, Low-level Threshold Voltage, High-level Slope Resistance, High-level Units 50 mA Up to 1600V, TJ=125°C 50 mA ITM=500A 1.54 V V(TO)1 rT1 TJ = 125°C, I = 16.7% x πIT(AV) to πIT(AV) 0.80 1.67 V mΩ V(TO)2 rT2 TJ = 125°C, I = πIT(AV) to ITSM 0.98 1.38 V mΩ VTM Coefficients, Full Range TJ = 125°C, I = 15% x IT(AV) to ITSM VTM = A+ B Ln I +C I + D Sqrt I Minimum dV/dt Max. A= B= C= D= 0.5926 -1.10E-03 1.03E-03 0.0241 dV/dt Exponential to 2/3 VDRM Tj=125°C, Gate Open 1000 Turn-On Time (Typical) ton ITM = 300A, VD = 2/3 VDRM dIg/dt =1A/µs 3 (Typical) µs Turn-Off Time (Typical) t off TJ = 125°C, IT= 300A, Rgk = 100Ω 50 - 200 (Typical) µs V/µs Vr = 50V, -dI/dt=15 A/µs Re-Applied dV/dt = 20V/µs, Linear to 2/3 VDRM Gate Trigger Current IGT Tj= -40°C, VD=6V, Ra=1Ω, Resistive Load Tj= 25°C, VD=6V, Ra=1Ω, Resistive Load Tj=125°C, VD=6V, Ra=1Ω, Resistive Load Gate Trigger Voltage VGT 270 mA 150 mA 80 mA 4.0 Volts 2.5 Volts Tj=125°C, VD=6V, Ra=1Ω, Resistive Load 1.7 Volts Tj= -40°C, VD=6V, Ra=1Ω, Resistive Load Tj= 25°C, VD=6V, Ra=1Ω, Resistive Load Non-Triggering Gate Voltage VGDM Tj=125°C, VD=VDRM 0.30 Volts Non-Triggering Gate Current IGDM Tj=125°C, VD=VDRM 10 mA Thermal Characteristics Characteristics Symbol Thermal Resistance, Junction to Case DC Operation RΘJ-C Per Module, both conducting Per Junction, both conducting Thermal Impedance Coefficients ZΘJ-C ZQJ-C= K1 (1-exp(-t/τ 1)) (Per Junction) + K2 (1-exp(-t/τ 2)) + K3 (1-exp(-t/τ 3)) Thermal Resistance, Case to Sink Lubricated RΘC-S + K4 (1-exp(-t/τ 4)) Per Module Max. Units 0.08 0.16 °C/W °C/W K1 =5.45334E-3 τ 1 =4.511E-5 K2 =3.8509E+1 τ 2 =1.3558E-1 K3 = -3.5154E+1 τ 3 =1.3311E-1 K4 = -3.20 τ 4=1.5936E-1 0.05 °C/W Revision Date: 12/04/2002 CD63__15A TM POW-R-BLOK Dual SCR Isolated Module 150 Amperes / Up to 1600 Volts Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 Maximum Transient Thermal Impedance Maximum On-State Forward Voltage Drop (Junction to Case) ( Tj = 125 °C ) 0.180 5 0.140 Thermal Impedance - Rjc - °C/W On-State Voltage - Vtm - Volts 0.160 4 3 2 1 0.120 0.100 0.080 0.060 0.040 0.020 0 10 100 1000 0.000 0.01 10000 0.1 1 Instantaneous On-State Current - Itm - Amperes Maximum Allowable Case Temperature Maximum On-State Power Dissipation (Sinusoidal Waveform) (Sinusoidal Waveform) 240 125 120° 220 180° 90° 200 Max. Case Temperature - Tcase -°C_ Max. Power Dissipation Per SCR - Watts_ 10 Time - t - Seconds 60° 180 160 30° 15° 140 120 100 80 60 180 0 40 360 CONDUCTION ANGLE 120 115 180 0 110 105 15° 100 30° 60° 95 90° 90 180° 120° 20 85 0 0 20 40 60 80 100 120 140 160 0 180 20 40 60 80 100 120 140 160 180 Average On-State Current - It(av) - Amperes Average On-State Current - It(av) - Amperes Maximum Allowable Case Temperature Maximum On-State Power Dissipation (Rectangular Waveform) (Rectangular Waveform) 125 320 300 280 260 240 220 200 180 160 140 120 100 80 60 40 20 0 270° 360° 120 180° Max. Case Temperature - Tcase -°C_ Max. Power Dissipation Per SCR - Watts_ 360 CONDUCTION ANGLE 120° 90° 60° 15° 30° 180 0 360 115 100 15° 95 30° 60° 90 90° 120° 85 180° 270° 75 0 20 40 60 80 100 120 140 160 180 200 220 Average On-State Current - It(av) - Amperes 240 260 360 CONDUCTION ANGLE 105 80 CONDUCTION ANGLE 180 0 110 0 20 40 60 80 100 120 140 160 180 200 360° 220 240 260 Average On-State Current - It(av) - Amperes Revision Date: 12/04/2002 CD63__15A TM POW-R-BLOK Dual SCR Isolated Module 150 Amperes / Up to 1600 Volts Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 1500 1500 1400 1400 1300 1300 1200 1200 0.05 1100 1100 1000 0.06 1000 1000 1400 1300 0.025 0.03 0.02 Rth S-A (C/W) 0.04 Total Power Dissipation (W) 1200 1100 900 600 500 900 800 800 700 700 600 600 500 500 0.08 800 700 900 0.10 0.12 0.15 400 0.20 400 400 300 0.30 300 300 200 200 100 100 0.40 200 0.50 100 0.60 0 0 10 30 50 70 90 Ambient Temperature (C) 110 130 0 50 100 150 200 250 300 350 400 Total Power Dissipation (W) Total Power Dissipation vs Maximum Rated Output Current Powerex CD63--15 Pow-R-Blok 6-Pulse Bridge 1500 0 450 Maximum Bridge Output Current (A) Six-Pulse Bridge Circuit Total Power Dissipation & Maximum Rated Output Current With Sink to Ambient Resistance of Heatsink as a Parameter. Revision Date: 12/04/2002