DG82 micro plug-in/pcb automotive relay • Industry Standard micro-ISO plug-in relay • Up to 120A 12VDC inrush capability • PCB Mounting option • Cost effective • RoHS Compliant Contacts Contact number & arrangement SPST-NO (1 Form A); SPDT (1 Form C) Contact material AgNi0.15; AgNi90/10; AgSnOInO; AgCdO Max. switching voltage DC 16VDC (current dependent - see Fig 3) Rated load (max. continuous current) Max. switching current3 DC1 40A/12VDC (Normally open); 30A/12VDC (Normally closed) Make 90A (120A:AgSnOInO) (Normally open); 45A (Normally closed) Break 40A (Normally open contact) / 30A (Normally closed contact) Minimum load AgNi0.15: 0.1A/12VDC, AgSnOInO: 05A/12VDC Initial resistance 50mΩ, max. at 0.1A/6VDC Coil Rated voltage Must release voltage Operating range of supply voltage Rated power consumption DC 6...24V ≥0.1Un See coil table 1 DC Approx. 1.2W (SPST-NO) / 1.5W (SPDT); 1.81W with resistor Insulation Insulation resistance 100MΩ at 500VDC, 50%RH Dielectric strength coil to contact 500Vrms, 1min contact to contact 500Vrms, 1min General Data Operating time (typical) ms 9 Release time (typical) ms 7 Electrical Life2 ops 2 x 105 Mechanical life ops 1 x 107 Dimensions Weight L x W x H 23.5 x 15.7 x 26.0 mm (excluding terminals) Plug-in: 21g / PCB: 19g approx. Ambient temperature storage -40 to 155°C operating -40 to 125°C (Derate above 85°C - consult factory) Shock resistance Functional: 20g 11ms; Destructive: 100g Vibration resistance DA 1.27mm 10-40Hz / 40-70Hz:5g / DA 0.5mm 100-500Hz: 10g Page 1 of 3 Ref: DG82 102315JHM www.aecsensors.com Sales Department Tel: (888) 847-6552 Specifications are liable to change without notice. E&OE. DG82 micro plug-in/pcb automotive relay Coil Data Table 1 Coil Resistance (Ω) ±10% Coil Voltage Code Nominal Voltage (VDC) 1006 6 32 1012 12 123 1024 24 483 1 Form A 1 Form C Must Operate Voltage Max. (VDC) 25 Allowable Voltage (VDC)* 1 Form A 1 Form C Must release voltage min. (VDC) Parallel Resistor (optional) (Ω) 170 3.6 10.4 9.2 0.6 97 7.2 20.4 18.1 1.2 680 384 14.4 40.4 36.0 2.4 2720 * At ambient temperature of 85’C, maximum allowable voltage should be reduced by 28% Ordering codes Contact material Type D G 8 2 Contact arrangement - Cover protection and mounting - Coil code Options - - Contact material 10 - AgCdO 20 - AgNi 90/10 70 - AgSnOInO 80 - AgNi 0.15 See coil table 1 Contact arrangement 11 - SPDT (1 C/O, 1 Form C) 21 - SPST-NO (1N/O, 1 Form A) Cover protection category 3 - in cover, sealed - IP67 7 - in cover, dust cover - IP54 Connection mode 5 - for PCB 6 - Flat Blades Coil Options Nil - UL Class F coil insulation H - UL Class H insulation for higher ambient temperatures - consult factory. Parallel Component Options Nil - No option R - Resistor (see Table 1 for values) D - Diode (+85 / -86) DR - Diode reversed (-85 / + 86) - standard BD - Bidirectional diode Page 2 of 3 Ref: DG82 102315JHM www.aecsensors.com Sales Department Tel: (888) 847-6552 Specifications are liable to change without notice. E&OE. DG82 micro plug-in/pcb automotive relay Overall Dimensions Fig. 1 Dimensions in mm PCB Mounting Dimensions Wiring Diagrams (Bottom View) Fig. 3 Reference Curves SPDT (1 Form C) Switching Current (A) SPST-NO (1 Form A) Fig. 2 Switching Voltage (VDC) Mounting Holes (Bottom View) Notes: 1: All parameters, unless otherwise specified, are measured at ambient temperature of 23ºC. 2: Electrical life obtained at resistive or inductive load at 40A, 15VDC with suitable arc suppression circuit attached and with operating frequency of 1 op/sec. 3: Maximum make current refers to lamp load inrush current. Page 3 of 3 Ref: DG82 102315JHM American Electronic Components Inc., 1101 Lafayette St. Elkhart, IN46516 www.aecsensors.com Sales Department Tel: (888) 847-6552 Specifications are liable to change without notice. E&OE.