Technical Specification ACuQor Single Output Industrial Grade AC/DC Power Supply With PFC 85-264Vrms 12/15/24/28/48V 1100W 1300W 93% Input Voltage Semi-Regulated Output Output Continuous Output Transient Full Load Efficiency 4. 75 " 7" Product Features • High efficiency (93% for 48 VOUT Model at 1100W) • Universal input voltage range • Semi-regulated output for bus stability • Integral fan cooling with speed control • Active PFC; EN61000-3-2 compliant • Low noise; EN55011 / EN55022 Class B compliant Product # AQ1100IUxx Phone 1-888-567-9596 • Over–current, over–voltage, & over–temp protection • DC Power Good / AC Power Good signals • Fan status output / Remote enable input • Small size: 4.75" x 7" x 1.625" (encased) • RoHS 6/6 compliant • 5 V (500 mW) standby output www.SynQor.com Doc.# 005-0005978 Rev. E 10/01/15 Page 1 AC Input: DC Output: Power: Grade: 85-264Vrms 12/15/24/28/48V 1100W Industrial ACuQor 1100W Series Electrical Characteristics All specifications typical with TA = 25 °C, unless otherwise specified. Specifications subject to change without notice. MAIN OUTPUT SPECIFICATIONS Output power (continuous) 85-132/170-264 Vrms (5 s transient) 85-132/170-264 Vrms 132-170 Vrms Nominal DC output 12 Vout voltage (at 800W) 15 Vout (Semi-regulated) 24 Vout 28 Vout 48 Vout Efficiency (see figs. 1 - 10) 12 Vout, 115 Vrms, 1100W 1100W 1300W See Figure 12 12.4 V 15.6 V 25 V 29 V 50 V 89% typ. 24 Vout, 115 Vrms, 1100W 90% typ. 48 12 24 48 Hold-up time (to -20%) 12 24 Maximum load capacitance 12 15 24 28 48 Output ripple voltage Vout, 115 Vrms, Vout, 230 Vrms, Vout, 230 Vrms, Vout, 230 Vrms, / 15 Vout / 28 / 48 Vout Vout Vout Vout Vout Vout 1100W 1100W 1100W 1100W Switching frequency (20 MHz BW) Twice line frequency (at 800W) Turn-on delay Transient response Overvoltage protection Short circuit protection Total regulation Auxiliary Output Thermal protection REMOTE_ENABLE Iout steps from 50-75% At 0.2 A/µs Cyclic restart Cyclic operation Over line, load and temperature Always on (See Note 1) Automatic recovery Input Low Voltage Input High Voltage INPUT SPECIFICATIONS AC input voltage Input frequency Input current Power factor Input surge current Internal input fuses Universal range 115 Vrms @ 1100W 230 Vrms @ 1100W 264 Vrms (cold start) Both AC lines 91% typ. 90.5% typ. 91.5% typ. 92.5% typ. 16 ms @ 1100W 20 ms @ 1100W 48,000 µF 40,500 µF 24,000 µF 19,200 µF 6,000 µF Fundamental ripple freq. Audible noise Weight MTBF Isolation voltage Insulation resistance ISOLATION SPECIFICATIONS Input to output Input to ground Output to ground Output to ground 500 kHz 250 kHz 45 dBA @ 1 m max. 998 g (35.2 oz) 1179 g (41.6 oz) 1179 g (41.6 oz) 533 kHours TBD kHours 3000 Vrms 1500 Vrms 500 Vrms 10 MΩ min. Leakage currents See Note 2 ENVIRONMENTAL CHARACTERISTICS Thermal performance Operating ambient (see Figure 11) Non-operating ambient Relative humidity Non-condensing 0.5% p-p Altitude 5.0% p-p Random vibration 2 s max. Shock 3% typ / 6% max. dev. 100 ms recovery Conducted emissions 110-120% 115% rated Iout Line frequency harmonics ±6.0% 5 V @ 100 mA Voltage fluctuations +125 ºC (PCB Temp) ESD air 0.45 V (max) ESD contact 4.15 V (min) Radiated immunity 85-264 Vrms 47-63 Hz 11 Arms 5.5 Arms >0.98 50 A max. 20 A GENERAL SPECIFICATIONS Input Output Fan speed varies with temp. ( AQ0800xxxxGC ) ( AQ1100xxxxGC ) ( AQ1400xxxxGC ) MIL-217 Demonstrated Operating Non-operating 5-500 Hz Half-sine, 10 ms, 3 axes EMC CHARACTERISTICS EN55011 and EN55022, FCC part15 EN61000-3-2 -40 ºC to +70 ºC -40 ºC to +85 ºC 5-95% RH 10,000 ft max. 30,000 ft max. 0.03 g2/Hz 20 g peak Level B Class A EN61000-3-3 Clause 5b EN61000-4-2 Level 3 EN61000-4-2 Level 3 EN61000-4-3 Level 3 Fast transients EN61000-4-4 Level 3 Line surge immunity EN61000-4-5 Level 3 Conducted immunity EN61000-4-6 Level 3 Power freq. mag. field EN61000-4-8 Voltage dip immunity EN61000-4-11 3 A/m Perf Criteria B, A, B <5% UT 10 ms, 70% UT 500 ms, 40% UT 100 ms NOTES: 1. Derate 2 mA per °C above 50 °C ambient temperature. 2. Leakage currents see page 4. SAFETY AGENCY CERTIFICATIONS CAN/CSA-C22.2 No. 60950-1:2007 UL 60950-1:2007 EN 60950-1/A1:2010 CE Marked Product # AQ1100IUxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0005978 Rev. E 10/01/15 Page 2 AC Input: DC Output: Power: Grade: 85-264Vrms 12/15/24/28/48V 1100W Industrial EFFICIENCY, DERATING, AND VOUT DROOP CURVES 95 13.0 90 12.5 Output Voltage (V) 13.5 Efficiency (%) 100 85 80 75 12.0 11.5 11.0 115 Vrms 230 Vrms 70 10.5 10.0 65 0 200 400 600 800 Output Power (W) 1000 0 1200 Figure 1: 12 VOUT efficiency curves. 40 60 80 100 120 45 60 75 90 Output Load (A) Figure 2: 12 VOUT droop characteristic. 17.0 95 16.5 90 16.0 Output Voltage (V) 100 Efficiency (%) 20 85 80 75 15.5 15.0 14.5 115 Vrms 230 Vrms 70 14.0 13.5 65 0 200 400 600 800 Output Power (W) 1000 0 1200 30 Output Load (A) Figure 4: 15 VOUT droop characteristic. Figure 3: 15 VOUT efficiency curves. 100 27 95 26 Output Voltage (V) 90 Efficiency (%) 15 85 80 75 115 Vrms 24 23 22 230 Vrms 70 25 21 65 0 200 400 600 800 Output Power (W) 1000 Figure 5: 24 VOUT efficiency curves. Product # AQ1100IUxx Phone 1-888-567-9596 0 1200 12 24 36 Output Load (A) 48 60 Figure 6: 24 VOUT droop characteristic. www.SynQor.com Doc.# 005-0005978 Rev. E 10/01/15 Page 3 AC Input: DC Output: Power: Grade: 100 12/15/24/28/48V 1100W Industrial 31 95 30 Output Voltage (V) 90 Efficiency (%) 85-264Vrms 85 80 75 115 Vrms 28 27 26 230 Vrms 70 29 25 65 0 200 400 600 800 Output Power (W) 1000 0 1200 Figure 7: 28 VOUT efficiency curves. 10 20 30 40 Output Load (A) 50 Figure 8: 28 VOUT droop characteristics. 100 53 52 95 51 Output Voltage (V) Efficiency (%) 90 85 80 75 49 48 47 46 115 Vrms 230 Vrms 70 50 45 44 65 0 200 400 600 800 Output Power (W) 1000 0 1200 Figure 9: 48 VOUT efficiency curves. 5 10 15 Output Load (A) 20 25 30 Figure 10: 48 VOUT droop characteristics. AC Leakage Current from Input to Earth AC Line Connection Normal Open Neutral Condition Fault ACuQor Typical at 110% nominal input voltage 60 Hz 240 V L-N, 1 phase 400 µA 800 µA 208 V L-L, 120 V L-N, 1 of 3 phases 200 µA 400 µA 240 V L-N-L, 120 V L-N, split phase 200 µA 400 µA Table 1: Leakage Currents Product # AQ1100IUxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0005978 Rev. E 10/01/15 Page 4 AC Input: DC Output: Power: Grade: 1300 1500 1200 1400 12/15/24/28/48V 1100W Industrial 1300 1100 1200 1000 1100 900 1000 800 Power (W) Power (W) 85-264Vrms 700 600 500 900 800 700 600 500 400 400 300 200 300 Transient 200 Continuous 100 100 0 0 0 10 20 30 40 50 60 70 80 132 85 264 170 Input AC Voltage (VRMS) Ambient / Case Temperature (ºC) Figure 11: Continuous power derating curve in natural convection. Figure 12: Rated output power vs Input AC Voltage. OUTPUT DATA CONNECTOR PINOUT Pin 1 Reserved Reserved for future use. Pin 2 Reserved Reserved for future use. Pin 3 VOUT(–) Pin 4 REMOTE_ENABLE Pin 5 FAN_GOOD Pin 6 AC_POWER_GOOD Pin 7 DC_POWER_GOOD Negative Output Voltage Logic input. See Figure B. Pull high to enable main output. Open collector with internal 5 V pullup. See Figure A. Pulsed low on fan failure, 100 ms, 50% duty. Open collector with internal 5 V pullup. See Figure A. Pulled low on AC power dropout. Open collector with internal 5 V pullup. See Figure A. Pulled low during startup ramp and within 5ºC of temperature shutdown threshold. Pin 8 5V_STANDBY Pin 1 VOUT(+) Positive Output Voltage Pin 2 VOUT(–) Negative Output Voltage Pin 3 VOUT(+) Positive Output Voltage Pin 4 VOUT(–) Negative Output Voltage Pin 5 VOUT(+) Positive Output Voltage Pin 6 VOUT(–) Negative Output Voltage Pin 7 VOUT(+) Positive Output Voltage Pin 8 VOUT(–) Negative Output Voltage Figure A: Power good and fan good interface circuitry. 5 V @ 100 mA available whenever AC power is applied. OUTPUT POWER CONNECTOR PINOUT 1 3 INPUT CONNECTOR PINOUT Pin 1 Ground Pin 2 AC Neutral Pin 3 AC Line Product # AQ1100IUxx Figure B: Remote enable interface circuitry. Phone 1-888-567-9596 MATING CONNECTORS Connector Type Contact OUTPUT (Power) Positronic PLA08M7 Positronic MS112N OUTPUT (Data) Molex 43025-0800 Molex 43030-0008 INPUT Hirose DF22B-3S-7.92C Hirose DF22A-1012SC www.SynQor.com Doc.# 005-0005978 Rev. E 10/01/15 Page 5 AC Input: DC Output: Power: Grade: 85-264Vrms 12/15/24/28/48V 1100W Industrial MECHANICAL DRAWINGS .19 PLASTIC RIVET OD. [ 4,8 ] 6-32 SELF CLINCHING INSERT MOUNTING SCREW SHALL NOT PROTRUDE 3/8" INTO THE CHASSIS x4 7.00 [177,8] 6.60 [167,6 ] 6.63 [168,3] 4.30 [109,2 ] .75 [19,1 ] 2.28 4.75 4.84 [57,8 ] .16 [4,1 ] .20 [5,1 ] .25 [6,4 ] 4.25 [108 ] [120,7] [123 ] FRONT VIEW BACK VIEW 1.03 .04 [26,1 1 ] .62 .03 [15,8 0,7 ] .51 .03 [13 0,7 ] 1.63 [41,3 ] 1.31 .03 [33,3 0,7 ] OUTPUT POWER PIN 1 .89 .03 [ 22,5 0,7 ] INPUT PIN 1 3.47 .03 [88,2 0,7 ] OUTPUT DATA PIN 1 NOTES 1. Recommended screw tightening torque of 6in.. lbs. 2. Undimensioned components are shown for visual reference only 3. All dimensions in inches [mm] Tolerances: x.xx in ± 0.02 x.xxx in ± 0.010 Product # AQ1100IUxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0005978 Rev. E 10/01/15 Page 6 AC Input: DC Output: Power: Grade: 85-264Vrms 12/15/24/28/48V 1100W Industrial INSTALLATION INSTRUCTIONS GENERAL INFORMATION: ACuQor AC/DC power supplies are intended for use as components in medical and industrial equipment. ACuQor units must be properly installed within end use equipment before they can be safely applied as described in this document. The suitability of the ACuQor/equipment combination must be verified through end product investigation. MOUNTING: Refer to the Mechanical Drawings section. ACuQor units are provided with threaded stainlesssteel stand-offs or inserts for mounting. This mounting hardware is internally connected to the input connector protective-earth terminal for functional-earth EMC control. Any orientation (vertical, horizontal, etc.) may be used. Adequate air space should be provided over the fan intake (top) and exhaust (sides) to allow for exchange of cooling air. ACuQor is designed for a pollution degree 2 environment. A minimum of 5 mm electrical clearance should be allowed from the connector ends of encased models. INPUT: Refer to the Connector Details section for input connector wiring. ACuQor products require a single phase AC power source of 100-240V 50/60Hz nominal. Refer to nameplate label for input current ratings. A protectiveearth connection is also required. Minimum wire size of 14 AWG (2.5mm2) is recommended. Both sides of the AC line are internally fused (see table for specific models). These fuses are not user replaceable. MODEL AQ0800 AQ1100 AQ1400 Input Fuses (in Both AC Lines) Cooper Bussmann 20A 250V GBB-20 Cooper Bussmann 20A 250V GBB-20 Cooper Bussmann 20A 250V GBB-20 OUTPUT: Refer to the Connector Details section for the output connector wiring and signal I/O functionality. Refer to nameplate label for output current ratings. Main DC output (Vout+, Vout-) pins should use 12 AWG (4.0mm2) wire size. Individual main output pins should not be loaded to more than 30 A. For currents greater than 30 A, multiple main output pins/wires must be used in parallel. All signal I/O pins are referenced to Vout-. EMC: ACuQor products have been tested to the EMC specifications listed in the section of the datasheet titled Electrical Characteristics, on page two. However, end use equipment must be tested to verify EMC compliance. HIPOT TESTING: ACuQor products are rated for Hipot testing levels of 1500 Vac input to protective-earth, 500 Vac output to protective-earth, and 3000 Vac input to output. When performing the 3000 Vac input to output test, the test voltage must be balanced evenly 1500 Vac input and output to protective-earth. Two oppositely phased test voltage sources or a single test voltage source with external balancing impedances (capacitors) may be used to prevent overstressing input or output to protective-earth insulation per IEC/EN 60950-1. Fuses Total 2 2 2 Table 2: AC line fuse for specific ACuQor Industrial Models Product # AQ1100IUxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0005978 Rev. E 10/01/15 Page 7 AC Input: DC Output: Power: Grade: 85-264Vrms 12/15/24/28/48V 1100W Industrial PART NUMBERING SYSTEM The part numbering system for SynQor’s ACuQor AC/DC power supplies follows the format shown in the table below. Not all combinations make valid part numbers, please contact SynQor for availability. Family AQ: ACuQor series of AC-DC semi-regulated output power supplies Output Power 0800: 800W 1100: 1100W 1400: 1400W Grade Range M: (Medical) I: (Industrial) U: Universal (85-264 VRMS) Output Voltage 12: 12V 15: 15V 24: 24V 28: 28V 48: 48V Package Type G: 1 unit (5"x7") Thermal Design C: Encased Options Medical Grade B: B isolation rating BF: BF isolation rating CF: CF isolation rating CFD: CF isolation rating defibrillator proof IND: Industrial Grade Example: AQ1100IU24GCIND ACCESSORIES SynQor offers a series of assemblies that can be ordered according to the table below. Mechanical drawings for these accessories are available for download in pdf format from the SynQor website. Part Number AQ-CBL-INPUT1CG AQ-CBL-OUT1CDG Description Input mating cable with pre-stripped wire ends (36” long) Output mating cables (Signal and Power) with pre-stripped wire ends (18” long) APPLICATION NOTES A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website. Online Application Notes Online Library of Technical White Papers SynQor website. Contact SynQor for further information and to order: Phone: 978-849-0600 Toll Free: 888-567-9596 Fax: 978-849-0602 E-mail: [email protected] Web: http://www.synqor.com/ Address: 155 Swanson Road Boxborough, MA 01719 USA Product # AQ1100IUxx Phone 1-888-567-9596 PATENTS SynQor holds numerous U.S. patents, one or more of which apply to most of its power converter products. Any that apply to the product(s) listed in this document are identified by markings on the product(s) or on internal components of the product(s) in accordance with U.S. patent laws. SynQor’s patents include the following: 5,999,417 6,222,742 6,545,890 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027 9,143,042 Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. www.SynQor.com Doc.# 005-0005978 Rev. E 10/01/15 Page 8