AUTOMOTIVE SignalSure 30 Low power solution SignalSure 30 is a compact, surface-mount, low power LED signaling solution that delivers an elevated standard of light output, flux density, and color uniformity. SignalSure’s robust design structure, coupled with high performance specifications, ensures high quality and reliability. SignalSure 30 is AEC-Q101D qualified. SignalSure 30 is available in the following color wavelengths: –– Red Orange (615nm) –– Super Red (630nm) –– Super Red (635nm) Features and BENEFITS Primary Applications Higher drive current capability for increased flux performance Mirror/Side Repeater Low thermal resistance for better hot lumen performance Stop/Tail Economic package for high quantity Tail Lamp solutions –– CHMSL Available in 615nm, 630nm and 635nm colors for increased design options AEC-Q101D qualified RoHS COMPLIANT DS147 SignalSure 30 Product Datasheet ©2016 Lumileds Holding B.V. All rights reserved. Table of Contents General Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Part Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Environmental Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Optical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Electrical and Thermal Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Absolute Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Characteristic Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Spectral Power Distribution Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Light Output Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Forward Current Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Radiation Pattern Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Operating Limits Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Permissible Pulse Handling Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Product Bin and Labeling Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Designing with SignalSure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Decoding Product Bin Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Luminous Flux Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Color Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Forward Voltage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Mechanical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Reflow Soldering Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 JEDEC Moisture Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Solder Pad Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Packaging Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Pocket Tape Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Reel Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Product Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. i General Product Information Product Test Conditions SignalSure 30 LEDs are tested and binned using a 20ms monopulse (MP) at 30mA drive current, junction temperature, Tj, of 25ºC. Part Number Nomenclature Part numbers for SignalSure 30 follow the convention below: A 1 D T – B C C C L 1 1 D E F G 0 0 Where: B – designates color (O=Red Orange and S=Super Red) C C C– designates minimum dominant wavelength (612=612nm, 627=627nm and 632=632nm) D – designates minimum flux bin (see Product Bin and Labeling section) E – designates the flux bin range (3=3 subsequent flux bins including the minimum bin) F G – designates forward voltage range in which F is the minimum Vf bin and G is the maximum Vf bin (see Product Bin and Labeling Definitions section) Therefore, the following part number is used for a SignalSure 30 Super Red, 632nm minimum wavelength, luminous flux range of 1.5 lumens to 2.6 lumens and forward voltage range of 2.00 volts to 2.45 volts: A 1 D T – S 6 3 2 L 1 1 1 3 A C 0 0 Environmental Compliance Lumileds LLC is committed to providing environmentally friendly products to the solid-state lighting market. SignalSure 30 is compliant to the European Union directives on the restriction of hazardous substances in electronic equipment, namely the RoHS Directive 2011/65/EU and REACH Regulation (EC) 1907/2006. Lumileds LLC will not intentionally add the following restricted materials to its products: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) or polybrominated diphenyl ethers (PBDE). DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. 2 Performance Characteristics Product Selection Guide Table 1. Product selection for SignalSure 30 at 20ms MP, 30mA, Tj=25°C. COLOR DOMINANT WAVELENGTH [1,2] (nm) Part Number Red Orange 615 A1DT - O612L Super Red 630 A1DT - S627L Super Red 635 A1DT - S632L Notes for Table 1: 1. Dominant wavelength is derived from the CIE 1931 Chromaticity diagram and represents perceived color. 2. Lumileds maintains a tolerance of ±1nm for dominant wavelength measurements. Optical Characteristics Table 2. Typical optical characteristics for SignalSure 30 at 20ms MP, 30mA, Tj=25°C. Part Number Typical Total Included Angle [1] θ0.90V Typical Viewing Angle [2] 2θ1/2 A1DT - O612L 140° 120° A1DT - S627L 140° 120° A1DT - S632L 140° 120° Notes for Table 2: 1. Total angle at which 90% of total luminous flux is captured. 2. Viewing angle is the off axis angle from lamp center line where the luminous intensity is ½ of the peak value. Electrical and Thermal Characteristics Table 3. Typical electrical and thermal characteristics for SignalSure 30 at 20ms MP, 30mA, Tj=25°C. Parameter Performance Forward Voltage, Vf 2.1V Electrical Thermal Resistance, Rth j-c electr [1] (Maximum) 100°C/W Real Thermal Resistance, Rth j-c real [2] (Maximum) 125°C/W Temperature Coefficient of Vf , If = 30mA, 10°C ≤ Tj ≤ 110°C -3.0mV/°C Notes for Table 3: 1. Rth j-c electr: Electrical thermal resistance (junction to case). 2. Rth j-c real: Real thermal resistance (junction to case) with wall plug efficiency included. Reference JESD51-51, JESD51-14, 4.1.3. DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. 3 Absolute Ratings Table 4. Absolute ratings for SignalSure 30. Parameter Performance Minimum DC Forward Current 3mA Maximum DC Forward Current Maximum Junction Temperature 60mA [1] 125°C Operating Case Temperature at Test Current [1] -40°C to 110°C Operating Case Temperature at Maximum Current [1] -40°C to 110°C LED Storage Temperature -40°C to 110°C Soldering Temperature JEDEC 020c 260°C Allowable Reflow Cycles 3 Minimum ESD performance [2] 2kV HBM (Class 2), 1kV CDM (Class III) Reverse Voltage (Vr) -10V Notes for 4: 1. Proper current derating must be observed to maintain junction temperature below the maximum, so that the LED is maintained below the maximum rated operating case temperature. SignalSure LEDs driven at or above the maximum rated operating case temperature may have shorter lifetime. 2. Measured using human body model (per ANSI/ESDA/JEDEC JS-001-2010) and charged device model (per JESD22-C101F). Characteristic Curves Spectral Power Distribution Characteristics Figure 1. Typical normalized power vs. wavelength for SignalSure 30 at 20ms MP, 30mA, Tj=25ºC. DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. 4 Light Output Characteristics Figure 2. Typical normalized light output vs. junction temperature for SignalSure 30 at 20ms MP, 30mA. Figure 3. Typical normalized light output vs. forward current for SignalSure 30 at Tj=25ºC. DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. 5 Forward Current Characteristics Figure 4a. Typical forward current vs. forward voltage for SignalSure 30 at Tj=25ºC. Figure 4b. Typical forward voltage shift vs. junction temperature for SignalSure 30 at 20ms MP, specified test current. DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. 6 Radiation Pattern Characteristics Figure 5. Typical radiation pattern for SignalSure 30 at 20ms MP, 30mA. Operating Limits Characteristics Figure 6. Maximum forward current vs. case temperature for SignalSure 30. DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. 7 Permissible Pulse Handling Characteristics Figure 7. Permissible pulse handling capability for SignalSure 30. DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. 8 Product Bin and Labeling Definitions Designing with SignalSure Flux bins supportable for car programs depend on product color and program start- and end-of-production date. Flux roadmaps by year and product color are maintained and available from the sales representative. Please contact a local sales representative to request the flux bin range with best supportability for program timing. Decoding Product Bin Labeling In the manufacturing of semiconductor products, there are variations in performance around the average values given in the technical datasheets. For this reason, Lumileds bins the LED components for luminous flux or radiometric power, color point, peak or dominant wavelength and forward voltage. SignalSure 30 LEDs are labeled using a 3-digit alphanumeric CAT code following the format below: A B C Where: A – designates luminous flux bin (example: 4=2.6 lumens to 3.0 lumens) B – designates color code (example: 3=612nm to 618nm) C – designates forward voltage bin (example: B=2.15V to 2.30V) Therefore, a SignalSure 30 with a lumen range of 2.6 to 3.0, color code of 3 and a forward voltage of 2.15V to 2.30V has the following CAT code: 43B Luminous Flux Bins Table 5 lists the standard luminous flux bins for SignalSure 30 LEDs. Product availability in a particular bin varies by color and platform start-of-production date. Contact your local sales representative for best supportability of programs. Table 5. Luminous flux bin definitions for SignalSure 30 at 20ms MP, 30mA, Tj=25°C. Bin Luminous Flux (lm) Minimum Maximum 1 1.5 1.8 2 1.8 2.1 3 2.1 2.6 4 2.6 3.0 5 3.0 3.6 A 3.6 4.3 B 4.3 5.1 C 5.1 6.1 Notes for Table 5: 1. Lumileds maintains a tolerance of ±10% on luminous flux measurements. DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. 9 Color Codes Table 6. Color code definitions for SignalSure 30 at 20ms MP, 30mA, Tj=25°C. DOMINANT WAVELENGTH (nm) CODE Minimum Maximum 3 612 618 4 627 632 5 632 638 Notes for Table 6: 1. Lumileds maintains a tolerance of ±1nm on dominant wavelength measurements. Forward Voltage Bins Table 7. Forward voltage bin definitions for SignalSure 30 at 20ms MP, 30mA, Tj=25°C. Forward Voltage (Vf) Bin Minimum Maximum A 2.00 2.15 B 2.15 2.30 C 2.30 2.45 Notes for Table 7: 1. Lumileds maintains a tolerance of ±0.06V on forward voltage measurements. Mechanical Dimensions Cathode mark Figure 8. Mechanical dimensions for SignalSure 30. Notes for Figure 8: 1. Drawings are not to scale. 2. All dimensions are in millimeters. DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. 10 Reflow Soldering Guidelines Figure 9. Visualization of the acceptable reflow temperature profile as specified in Table 8. Table 8. Reflow profile characteristics for SignalSure 30. PROFILE FEATURE Lead Free Assembly Preheat Minimum Temperature (Tsmin) 150°C Preheat Maximum Temperature (Tsmax) 200°C Preheat Time (tsmin to tsmax) 60 to 120 seconds Ramp-Up Rate (TL to Tp) 3°C / second maximum Liquidus Temperature (TL) 217°C Time Maintained Above Temperature TL (tL) 60 to 150 seconds Peak / Classification Temperature (Tp) 260°C Time Within 5°C of Actual Temperature (tp) 20 to 40 seconds Ramp-Down Rate (Tp to TL) 6°C / second maximum Time 25°C to Peak Temperature 8 minutes maximum Notes for Table 8: 1. All temperatures refer to the application Printed Circuit Board (PCB), measured on the surface adjacent to the package body. JEDEC Moisture Sensitivity Table 9. Moisture sensitivity levels for SignalSure 30. level 2 Floor Life [1] Soak Requirements Standard TIme Conditions Time Conditions 1 Year ≤30°C / 60% RH 168 Hours + 5 / - 0 85°C / 60% RH Notes for Table 9: 1. Shelf life 2 years DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. 11 Solder Pad Design Figure 10. Recommended PCB solder pad layout for SignalSure 30. Notes for Figure 10: 1. The drawing shows the recommended SignalSure 30 layout on Printed Circuit Board (PCB). 2. All dimensions are in millimeters. DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. 12 Packaging Information Pocket Tape Dimensions Figure 11. Pocket Tape dimensions for SignalSure 30. Reel Dimensions Figure 12. Reel dimensions for SignalSure 30. Notes for Figures 11 and 12: 1. Drawings are not to scale. 2. All dimensions are in millimeters. DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. 13 Product Labeling SignalSure 30 LEDs are packaged in moisture barrier bags on reels. Both moisture barrier bag and reels have printed information providing part numbers with CAT codes that indicate luminous flux, color and forward voltage bins. Figure 13. Example of a moisture barrier bag label. Figure 14. Example of a product reel label. DS147 SignalSure 30 Product Datasheet 20160508 ©2016 Lumileds Holding B.V. All rights reserved. 14 About Lumileds Lumileds is the global leader in light engine technology. The company develops, manufactures and distributes groundbreaking LEDs and automotive lighting products that shatter the status quo and help customers gain and maintain a competitive edge. With a rich history of industry “firsts,” Lumileds is uniquely positioned to deliver lighting advancements well into the future by maintaining an unwavering focus on quality, innovation and reliability. To learn more about our portfolio of light engines, visit lumileds.com. ©2016 Lumileds Holding B.V. All rights reserved. LUXEON is a registered trademark of the Lumileds Holding B.V. in the United States and other countries. lumileds.com DS147 SignalSure 30 Product Datasheet 20160508 Neither Lumileds Holding B.V. nor its affiliates shall be liable for any kind of loss of data or any other damages, direct, indirect or consequential, resulting from the use of the provided information and data. Although Lumileds Holding B.V. and/or its affiliates have attempted to provide the most accurate information and data, the materials and services information and data are provided “as is,” and neither Lumileds Holding B.V. nor its affiliates warrants or guarantees the contents and correctness of the provided information and data. Lumileds Holding B.V. and its affiliates reserve the right to make changes without notice. You as user agree to this disclaimer and user agreement with the download or use of the provided materials, information and data.