Filters for Power Lines 16 to 150 A, 100 dB from 14 kHz Series/Type: B84299*B003/B84299*E003 Date: January 2004 EPCOS AG 2004. Reproduction, publication and dissemination of this data sheet, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited. Purchase orders are subject to the General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry recommended by the ZVEI (German Electrical and Electronic Manufacturers' Association), unless otherwise agreed. Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 2- and 4-line-filters 16 to 150 A Multi-stage Stopband attenuation 14 kHz to 40 GHz Features General-purpose use through design with separate lines without intercoupling Use of single chokes. Thus the insertion loss values are not reduced under all operating current conditions and not when operated with artificial mains networks (AMN) or other equipment with high leakage currents. Insertion loss to CISPR 17 Design The electrical components are incorporated in an RF-tight case of stainless steel. The cables enter through glands. The RF-tight termination of the openings is produced by specially shaped lids. The conductors and equipment grounding conductor are connected by threaded bolts. The surface around the fixing holes is left as bare metal (unpainted) to ensure good RF contact with metal surfaces (chassis, ground). Protective measures (grounding) The high capacitances between the lines and ground require special protective measures. If there are no product-specific requirements, protection with a secondary ground wire (cross section min. 10 mm2) in accordance with EN 50178 is necessary. For this purpose the filter case have connecting bolts at each end. Resistors are incorporated in the filter to discharge capacitors after turn-off. Scope of supply Filters are supplied complete with all parts required for RF-tight installation (fixing screws, flanges, RF gaskets, cable glands) and installation instructions. Installation No welding is needed on the shielding wall, so any subsequent installation is quite simple. Accessories and special versions RF-tight flexible connector fittings are available for installation spaced away from the shielding wall. Filters with an EMP protection add-on for surge currents up to 100 kA per line are available on request. To match requirements, filters can be supplied with different kinds of EMC or shielding cable glands. Tests All filters are 100% tested and the results are archived under a filter's serial number. If required, a test report can be generated for the serial number. 2 Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Circuit diagrams 2-line filters 16 and 32 A 63 A 100 A 3 Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 4-line filters 16 and 32 A 63 A 100 and 150 A 4 Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Insertion loss αe (typical values at Z = 50 Ω) Asymmetrical measurement circuit to MIL-STD-220A General technical data Rated voltage 2-line filters VR 250 V Line/line Line/case Rated voltage 4-line filters VR 440 250 V V Line/line Line/case Rated frequency fR 50/60 Hz Rated current See characteristics 75 IR for 50 ms 10 IR for 1 s 2 IR for 1 min 1.4 IR for 15 min 1200 VDC, 2 s 1200 VDC, 2 s Maximum admissible overcurrent Iover Test voltage Vtest Voltage drop/phase ∆V <1 Maximum DC resistance Rmax See characteristics Referred to +40 °C ambient temperature Line/line Line/case % Of VR at 50 Hz and IR 5 Per line Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 General technical data (continued) Power dissipation PD See characteristics At rated current IR Capacitive reactive current/line Ireactive See characteristics Max. permissible harmonic distortion (THD) Permissible ambient temperature TA At 400/230 V and 50 Hz (typical value) 8 % To EN 50160 25/+40 °C Climatic category (EN 60068-1) 25/085/56 25 °C/+85 °C/56 days damp heat test Mechanical version C Cable glands at both ends or flexible connector fitting D Direct connection to shielding wall Characteristics and ordering codes IR A Mechanical Rmax version mΩ 2-line filters 16 C 16 D 32 C 32 D 63 C 63 D 100 C 100 D 4-line filters 16 C 16 D 32 C 32 D 63 C 63 D 100 C 100 D 150 C 150 D PD W Ireactive Dimensional Page Approx. Ordering code drawing weight A kg < 50 < 50 < 20 < 20 < 6.0 < 6.0 < 3.5 < 3.5 < 30 < 30 < 40 < 40 < 50 < 50 < 70 < 70 1.2 1.2 2.7 2.7 4.9 4.9 6.5 6.5 1 2 3 4 5 6 7 8 7 8 9 10 11 12 13 14 12 12 20 20 36 36 60 60 B84299C2160B003 B84299D2160B003 B84299C2320B003 B84299D2320B003 B84299C1630B003 B84299D1630B003 B84299C1101B003 B84299D1101B003 < 50 < 50 < 20 < 20 < 6.0 < 6.0 < 3.5 < 3.5 < 2.0 < 2.0 < 30 < 30 < 40 < 40 < 70 < 70 < 100 < 100 < 140 < 140 1.2 1.2 2.7 2.7 4.9 4.9 6.5 6.5 6.5 6.5 9 10 11 12 5 6 7 8 13 14 15 16 17 18 11 12 13 14 19 20 24 24 30 30 40 40 60 60 95 95 B84299C2160E003 B84299D2160E003 B84299C2320E003 B84299D2320E003 B84299C1630E003 B84299D1630E003 B84299C1101E003 B84299D1101E003 B84299C1151E003 B84299D1151E003 6 Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawings Dimensional drawing 1 (cable glands at both ends) 2 x 16 A B84299C2160B003 ➀ Input end: ➁ Shielded end: Cable gland PG 21 (mounted) Cable gland PG 29/21 (cable gland PG 29, PG 21 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 29 PG 21 17 to 19 mm 9 to 11 mm 20 to 22 mm 12 to 14 mm 23 to 25 mm 15 to 17 mm RF-tight connection to shielding wall with connector fitting, see page 21. 7 26 to 28 mm 18 to 20 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawing 2 (direct connection to shielding wall) 2 x 16 A B84299D2160B003 ➀ Input end: ➁ Shielded end: Cable gland PG 21 (mounted) Cable gland PG 29/21 (cable gland PG 29, PG 21 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 29 PG 21 17 to 19 mm 9 to 11 mm 20 to 22 mm 12 to 14 mm RF-tight connection to shielding wall, see page 21. 8 23 to 25 mm 15 to 17 mm 26 to 28 mm 18 to 20 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawing 3 (cable glands at both ends) 2 x 32 A B84299C2320B003 ➀ Input end: ➁ Shielded end: Cable gland PG 21 (mounted) Cable gland PG 29/21 (cable gland PG 29, PG 21 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 29 PG 21 17 to 19 mm 9 to 11 mm 20 to 22 mm 12 to 14 mm 23 to 25 mm 15 to 17 mm RF-tight connection to shielding wall with connector fitting, see page 21. 9 26 to 28 mm 18 to 20 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawing 4 (direct connection to shielding wall) 2 x 32 A B84299D2320B003 ➀ Input end: ➁ Shielded end: Cable gland PG 21 (mounted) Cable gland PG 29/21 (cable gland PG 29, PG 21 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 29 PG 21 17 to 19 mm 9 to 11 mm 20 to 22 mm 12 to 14 mm RF-tight connection to shielding wall, see page 21. 10 23 to 25 mm 15 to 17 mm 26 to 28 mm 18 to 20 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawing 5 (cable glands at both ends) 2 x 63 A / 4 x 63 A B84299C1630B003, ...E003 ➀ Input end: Cable gland PG 29/21 (PG 29 mounted, PG 21 and reducer ring in accessory bag) ➁ Shielded end: Cable gland PG 29/21 (cable gland PG 29, PG 21 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 29 PG 21 17 to 19 mm 9 to 11 mm 20 to 22 mm 12 to 14 mm 23 to 25 mm 15 to 17 mm RF-tight connection to shielding wall with connector fitting, see page 21. 11 26 to 28 mm 18 to 20 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawing 6 (direct connection to shielding wall) 2 x 63 A / 4 x 63 A B84299D1630B003, ...E003 ➀ Input end: Cable gland PG 29/21 (PG 29 mounted, PG 21 and reducer ring in accessory bag) ➁ Shielded end: Cable gland PG 29/21 (cable gland PG 29, PG 21 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 29 PG 21 17 to 19 mm 9 to 11 mm 20 to 22 mm 12 to 14 mm RF-tight connection to shielding wall, see page 21. 12 23 to 25 mm 15 to 17 mm 26 to 28 mm 18 to 20 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawing 7 (cable glands at both ends) 2 x 100 A / 4 x 100 A B84299C1101B003, ...E003 ➀ Input end: Cable gland PG 42/29 (PG 42 mounted, PG 29 and reducer ring in accessory bag) ➁ Shielded end: Cable gland PG 42/29 (cable gland PG 42, PG 29 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 42 PG 29 29 to 31 mm 17 to 19 mm 32 to 34 mm 20 to 22 mm 35 to 37 mm 23 to 25 mm RF-tight connection to shielding wall with connector fitting, see page 21. 13 38 to 40 mm 26 to 28 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawing 8 (direct connection to shielding wall) 2 x 100 A / 4 x 100 A B84299D1101B003, ...E003 ➀ Input end: Cable gland PG 42/29 (PG 42 mounted, PG 29 and reducer ring in accessory bag) ➁ Shielded end: Cable gland PG 42/29 (cable gland PG 42, PG 29 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 42 PG 29 29 to 31 mm 17 to 19 mm 32 to 34 mm 20 to 22 mm RF-tight connection to shielding wall, see page 21. 14 35 to 37 mm 23 to 25 mm 38 to 40 mm 26 to 28 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawing 9 (cable glands at both ends) 4 x 16 A B84299C2160E003 ➀ Input end: ➁ Shielded end: Cable gland PG 21 (mounted) Cable gland PG 29/21 (cable gland PG 29, PG 21 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 29 PG 21 17 to 19 mm 9 to 11 mm 20 to 22 mm 12 to 14 mm 23 to 25 mm 15 to 17 mm RF-tight connection to shielding wall with connector fitting, see page 21. 15 26 to 28 mm 18 to 20 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawing 10 (direct connection to shielding wall) 4 x 16 A B84299D2160E003 ➀ Input end: ➁ Shielded end: Cable gland PG 21 (mounted) Cable gland PG 29/21 (cable gland PG 29, PG 21 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 29 PG 21 17 to 19 mm 9 to 11 mm 20 to 22 mm 12 to 14 mm RF-tight connection to shielding wall, see page 21. 16 23 to 25 mm 15 to 17 mm 26 to 28 mm 18 to 20 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawing 11 (cable glands at both ends) 4 x 32 A B84299C2320E003 ➀ Input end: ➁ Shielded end: Cable gland PG 21 (mounted) Cable gland PG 29/21 (cable gland PG 29, PG 21 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 29 PG 21 17 to 19 mm 9 to 11 mm 20 to 22 mm 12 to 14 mm 23 to 25 mm 15 to 17 mm RF-tight connection to shielding wall with connector fitting, see page 21. 17 26 to 28 mm 18 to 20 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawing 12 (direct connection to shielding wall) 4 x 32 A B84299D2320E003 ➀ Input end: ➁ Shielded end: Cable gland PG 21 (mounted) Cable gland PG 29/21 (cable gland PG 29, PG 21 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 29 PG 21 17 to 19 mm 9 to 11 mm 20 to 22 mm 12 to 14 mm RF-tight connection to shielding wall, see page 21. 18 23 to 25 mm 15 to 17 mm 26 to 28 mm 18 to 20 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawing 13 (cable glands at both ends) 4 x 150 A B84299C1151E003 ➀ Input end: Cable gland PG 42/29 (PG 42 mounted, PG 29 and reducer ring in accessory bag) ➁ Shielded end: Cable gland PG 42/29 (cable gland PG 42, PG 29 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 42 PG 29 29 to 31 mm 17 to 19 mm 32 to 34 mm 20 to 22 mm 35 to 37 mm 23 to 25 mm RF-tight connection to shielding wall with connector fitting, see page 21. 19 38 to 40 mm 26 to 28 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 Dimensional drawing 14 (direct connection to shielding wall) 4 x 150 A B84299D1151E003 ➀ Input end: Cable gland PG 42/29 (PG 42 mounted, PG 29 and reducer ring in accessory bag) ➁ Shielded end: Cable gland PG 42/29 (cable gland PG 42, PG 29 and reducer ring in accessory bag) Paint color: RAL 7035 (light gray, semigloss) Fixing dimensions The cable glands (with cutout sealing ring) are suitable for the following overall cable diameter: PG 42 PG 29 29 to 31 mm 17 to 19 mm 32 to 34 mm 20 to 22 mm RF-tight connection to shielding wall, see page 21. 20 35 to 37 mm 23 to 25 mm 38 to 40 mm 26 to 28 mm Filters for power lines B84299*B003 16 to 150 A, 100 dB from 14 kHz B84299*E003 RF-tight connection to shielding wall with connector fitting (mechanical version C) Cable gland PG 29 PG 42 Connector fitting (must be ordered separately) Nominal width 25 mm Nominal width 40 mm Ordering code B84298A0042L*** B84298A0044L*** Hole in shielding wall ∅ 37 +0.5 mm ∅ 54 +0.5 mm Bare metal area on shielding wall ∅ 55 +5 mm ∅ 70 +5 mm (***: add required length in cm (see also chapter "Installation accessories"). RF-tight connection to shielding wall (mechanical version D) Cable gland Parts for RF-tight mounting (in accessory bag) Required hole in shielding wall Bare metal area on shielding wall PG 21 Suitable cable gland with long thread, RF gasket ∅ 37 +0.5 mm ∅ 55 +5 mm PG 29 PG 42 and check nut. ∅ 54 +0.5 mm ∅ 70 +5 mm 21