TE C-2150195 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-2
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2150195 -2
DESCRIPTION
A
2150195 -5
2150195 -6
A
NON-CRIMP HEIGHT ADJUST
2150195 -7
A
FINE CRIMP HEIGHT ADJUST
CONVERT TO
SERVO
LATCH PLATE
4
-
-
-
-
-
-
-
-
-
-
-
-
2119641-1
-
-
-
-
-
-
-
-
-
2119792-2
-
-
8- 2150195 -4
-
2119950-1
-
8- 2150195 -5
-
-
PNEUMATIC FEED
-
1901697-1
2161326-1
-
NONE
-
2119951-1
SMART APPLICATOR
SERVO
LATCH PLATE 11
CRIMP TOOLING KIT
-
SERVO LATCH PLATE
4
CRIMP
WIRE
INSUL
SIZE
-
-
-
-
APPLICATOR INSTRUCTIONS
408-10390
TE TERMINAL
TERMINAL DATA:
6.3 FASTIN-FASTON TAB
TERMINAL NAME:
WIRE STRIP LENGTH
n
4.80-5.60 mm [.189-.220 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-18022
-
TERMINALS APPLIED
TE TERMINAL
928962-1
928962-2
928962-3
928962-4
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
1
B
2
TE CRIMP SPECIFICATION
-
2168400-7
-
-
-
(QUANTITY 2)
-
-
2063440-2
-
-
6
-
-
928962-5
928962-6
C1__DWG_PN_1_1
C1__DWG_PN_1_2
928962-7
C1__DWG_PN_1_3
928962-8
C1__DWG_PN_1_4
INSULATION DIAMETER RANGE
-
-
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
TERMINAL
APPLICATION
SPECIFICATION
-
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
929902-1
929902-2
1.65+/-0.05 [.065+/-.002]
TE TERMINAL
C1__DWG_PN_4_0
929902-5
929902-6
C1__DWG_PN_3_2
-
444152-1
444152-2
C1__DWG_PN_4_1
C1__DWG_PN_4_2
C2__DWG_PN_1_2
-
-
10
444152-3
444152-4
C2__DWG_PN_1_1
2.10-2.90 mm [.083-.114 IN]
-
TE TERMINAL
C2__DWG_PN_1_0
INSULATION DIAMETER RANGE
C2__DWG_PN_2_0
TE TERMINAL
C2__DWG_PN_2_1
C2__DWG_PN_2_2
444152-7
444152-8
C2__DWG_PN_3_0
TE TERMINAL
6
C2__DWG_PN_4_0
C2__DWG_PN_3_1
C2__DWG_PN_3_2
C1__DWG_PN_3_3
929902-4
1.77+/-0.05 [.070+/-.002]
TE TERMINAL
C1__DWG_PN_3_1
929902-3
1.95+/-0.05 [.077+/-.002]
C1__DWG_PN_3_0
C1__DWG_PN_3_4
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
WIRE
SIZE
9
6.0
W1__FA_SETTING_1
8.2
2.00mm2
W1__FA_SETTING_2
9.5
2.50mm2
1.50mm2
W1__FA_SETTING_3
GREASE BEARING SURFACES LIGHTLY
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
W2__DWG_WGAUGE_3
1.95+/-0.05 [.077+/-.002]
1.77+/-0.05 [.070+/-.002]
1.65+/-0.05 [.065+/-.002]
9
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
W2__DWG_CRIMP_HT_2
W2__DWG_CRIMP_HT_3
6.0
W2__FA_SETTING_1
8.2
W2__FA_SETTING_2
9.5
W2__FA_SETTING_3
6
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
114-18022
TERMINALS APPLIED
C1__DWG_PN_2_0
n
4.80-5.60 mm [.189-.220 IN]
-
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
WIRE STRIP LENGTH
2.10-3.10 mm [.083-.122 IN]
TE CRIMP SPECIFICATION
FASTIN-FASTON .250 TAB
TERMINAL NAME:
10
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
TERMINAL DATA:
2150195 -4
2150195 -5
2150195 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
11
A
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 180.
1
& 180.
& 252.
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
1
-
1
-
1
-
1
-
1
1
1
-77 -7 -6 -5 -2
1
1
1
1
2119957-2
8-21084-0
2119640-1
2079988-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
PART NO
DESCRIPTION
260
252
250
249
ITEM
NO
1
1
DIMENSIONS:
mm
& 4 of 4)
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
4
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
- - - - 1
- 1 - 1 1
- 1 - 1 1
- - 1 - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 2 2 - - - - 1
- - 1 1 - - REF REF - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - - 2
- 1 1 1 1
- REF REF REF REF
- - - - 1
- - - - 1
- - REF REF - - 1 1 - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - - 1
- 2 2 2 2
- 1 1 1 1
- 1 - 1 1
- 3 - 3 3
- 1 1 1 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- - - - 1
- - - - 1
- 1 1 1 1
- 1 - 1 1
- 1 1 1 1
- 1 - 1 1
- 1 - 1 1
- 1 1 1 1
- 1 1 1 1
- 1 - 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 4 4 4 4
- 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
-77 -7 -6 -5 -2
TERMINAL LUBRICANT IS RECOMMENED.
AMP 4805 REV 31MAR2000
P
LTR
DESCRIPTION
DATE
DWN
APVD
RELEASED
17OCT2014
KH
UG
ECR-16-005314
13APR2016
RS
LZ
-
F
OV
3.56 mm [.140]
66
A1
TYPE
2.79 mm [.110]
A
REVISIONS
DIST
A
6
APPLICATOR DATA
LOC
1
PART NUMBERS REQUIRED
-
PNEUMATIC
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
7- 2150195 -7
D
6
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
PART NO
DWN
03SEP2014
CHK
03SEP2014
APVD
03SEP2014
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
APPLICATION SPEC
-
248
247
246
245
244
243
242
240
238
213
183
180
177
176
175
174
172
166
164
163
137
135
133
84
82
73
71
70
67
66
65
63
62
60
57
56
55
54
53
52
51
49
46
44
41
40
39
38
37
35
33
31
29
27
25
24
22
20
19
18
17
13
11
10
9
8
7
6
5
4
3
2
1
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN,TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 20
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
BLOCK, FRONT DEPRESSOR
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
2119641-1
2119798-1
1-22279-3
2119759-1
2119082-7
2079764-1
2119083-1
2168400-7
2063440-2
2119740-2
1901697-1
1752354-2
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
2119955-2
455888-5
2119791-9
2119956-2
2-18032-2
2119740-1
2168078-1
1976052-1
2119793-1
992763-5
2079383-4
2168400-4
2168083-9
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
18023-9
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
1-18028-2
2168083-9
2168083-2
240639-1
1320906-1
1-1752371-6
2-22281-3
1752373-4
1-1901696-8
1-1901695-8
1-2079383-1
1752360-1
1-240644-7
5-690482-0
2-1333219-1
1-2217206-0
1803203-1
7-240641-0
2-238011-1
1633964-4
455888-9
1-456422-0
Ocean End Feed
Applicator
-
DRAWING NO
2150195
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
37
6
40
44
245
REF
62
6
38
D
D
39
18.2
0.5
247
260
246
252
7
245
35
7
44
180
REF
243
HOLDDOWN SET-UP
6
2
244
166
242
2
2
1
2
56
FEED TYPE
7
2
PNEUMATIC
5
8
177
63
2
250
82
1
238
249
1
C
3
137
A
2
C
1
163
4
2
73
2
6
2
41
176
172
70
175
54
174
51
55
52
65
6
10
180
2
A
164
SERVO
LATCH PLATE
20
19
57
33
67
18
213
B
B
66
84
CAM POSITION
4
30mm STROKE
29
248
SERVO FEEDER
NOT INCLUDED
A
33
27
8
1
46
60
31
13
9
1
11
1
17
53
33
25
22
135
133
183
240
REF
24
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
03SEP2014
CHK
03SEP2014
APVD
03SEP2014
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150195
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-2
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2150195 -2
DESCRIPTION
A
2- 2150195 -5
7- 2150195 -7
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
A
CONVERT TO
PNEUMATIC
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
2- 2150195 -7
D
6
CRIMP TOOLING KIT
-
-
-
-
SERVO LATCH PLATE
2119951-1
1901697-1
8- 2150195 -5
-
-
SMART APPLICATOR
2161326-1
-
8- 2150195 -4
-
-
2168400-7
(QUANTITY 2)
-
-
-
-
-
-
-
PNEUMATIC FEED
2119950-1
2119792-2
-
2119641-2
-
2063440-2
-
-
-
-
-
-
-
-
-
-
-
-
-
6
6
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
OV
2.79 mm [.110]
3.56 mm [.140]
APPLICATOR INSTRUCTIONS
408-10390
TE TERMINAL
TERMINAL DATA:
6.3 FASTIN-FASTON TAB
TERMINAL NAME:
WIRE STRIP LENGTH
n
4.80-5.60 mm [.189-.220 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-18022
-
TERMINALS APPLIED
TE TERMINAL
928962-1
928962-2
928962-3
928962-4
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
TE CRIMP SPECIFICATION
928962-5
928962-6
C1__DWG_PN_1_1
C1__DWG_PN_1_2
928962-7
C1__DWG_PN_1_3
928962-8
C1__DWG_PN_1_4
-
-
-
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
929902-1
929902-2
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.65+/-0.05 [.065+/-.002]
TE TERMINAL
C1__DWG_PN_4_0
929902-5
929902-6
444152-1
C1__DWG_PN_4_1
444152-2
C1__DWG_PN_4_2
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
444152-3
C2__DWG_PN_1_1
444152-4
C2__DWG_PN_1_2
-
-
-
-
10
TE TERMINAL
C2__DWG_PN_1_0
2.10-2.90 mm [.083-.114 IN]
C2__DWG_PN_2_0
TE TERMINAL
C2__DWG_PN_2_1
C2__DWG_PN_2_2
444152-7
C2__DWG_PN_3_0
TE TERMINAL
C2__DWG_PN_4_0
C2__DWG_PN_3_1
444152-8
C2__DWG_PN_3_2
C1__DWG_PN_3_4
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
6.0
8.2
9.5
6
WIRE
SIZE
9
W1__FA_SETTING_1
2.50mm2
2.00mm2
W1__FA_SETTING_2
1.50mm2
W1__FA_SETTING_3
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
W2__DWG_WGAUGE_3
1.95+/-0.05 [.077+/-.002]
1.77+/-0.05 [.070+/-.002]
1.65+/-0.05 [.065+/-.002]
W2__DWG_CRIMP_HT_1
W2__DWG_CRIMP_HT_2
W2__DWG_CRIMP_HT_3
9
6.0
W2__FA_SETTING_1
8.2
W2__FA_SETTING_2
9.5
W2__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
1
114-18022
INSULATION DIAMETER RANGE
C1__DWG_PN_3_3
929902-4
1.77+/-0.05 [.070+/-.002]
TE TERMINAL
C1__DWG_PN_3_2
929902-3
1.95+/-0.05 [.077+/-.002]
C1__DWG_PN_3_0
C1__DWG_PN_3_1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
C1__DWG_PN_2_0
n
4.80-5.60 mm [.189-.220 IN]
10
TE TERMINAL
C1__DWG_PN_1_0
WIRE STRIP LENGTH
2.10-3.10 mm [.083-.122 IN]
TE CRIMP SPECIFICATION
FASTIN-FASTON .250 TAB
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2150195 -4
2150195 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
A
10
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
1
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12
& 180.
& 153.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENED.
AMP 4805 REV 31MAR2000
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
-
-
66
PART NUMBERS REQUIRED
-
NONE
A
REVISIONS
DIST
-
-
4
LOC
1
-
1
-
1
-
1
1
-77 -27 -25 -22
1
1
2119782-1
2119640-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
DESCRIPTION
1
251
250
1
ITEM
NO
1
1
1
1
2
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
4
2
2
2
2
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
-77 -27 -25 -22
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - 2 - - - 1
- - 1 - 4 4 4
- - REF - 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - - 2
- 1 1 1
- REF REF REF
- - - 1
- 1 1 1
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - - 1
- - REF - - 1 - 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 2 2 2
- 1 - 1
- 2 2 2
- 1 1 1
- 1 1 1
- 3 3 3
- 4 4 4
- 2 2 2
- 2 2 2
- 2 2 2
- 2 2 2
- 1 1 1
- - - 1
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 8 8 8
- 2 2 2
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - - - 1 1 1
1 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
1 1 1 1
- 1 1 1
1 1 1 1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
PART NO
DWN
03SEP2014
CHK
03SEP2014
APVD
03SEP2014
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
APPLICATION SPEC
-
249
246
244
243
242
240
238
213
186
183
180
177
176
175
174
172
166
164
163
153
152
145
144
141
140
139
137
135
133
84
82
73
71
70
67
66
65
63
62
57
56
55
54
53
52
51
49
41
40
39
38
33
31
29
27
25
24
22
20
19
18
13
11
10
9
8
7
6
5
4
3
2
1
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN,TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 20
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
BLOCK, FRONT DEPRESSOR
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
2079988-1
1-22279-3
2119082-7
2079764-1
2119083-1
2168400-7
2063440-2
2119740-2
2079383-9
1901697-1
1752354-2
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
2119955-2
455888-5
2119791-9
2119956-2
2-18032-2
2119740-1
2168078-1
1976052-1
2119793-1
992763-5
2168400-4
2168083-9
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
18023-9
2079383-7
2119645-1
2119957-1
2119644-2
1-18028-2
2168083-9
2168083-2
240639-1
1320906-1
1-1752371-6
2-22281-3
1752373-4
1-1901696-8
1-1901695-8
1752360-1
1-240644-7
5-690482-0
2-1333219-1
1-2217206-0
1803203-1
7-240641-0
2-238011-1
1633964-4
455888-9
1-456422-0
Ocean End Feed
Applicator
-
DRAWING NO
2150195
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
251
40
6
141
62
38
REF
39
D
7
7
18.2
D
145
153
246
139
140
0.5
244
180 REF
243
6
HOLDDOWN SET-UP
2
166
242
8
FEED TYPE
2
2
1
56
PNEUMATIC
7
2
5
177
2
63
238
250
249
A
82
1
C
137
1
163
2
3
4
C
172
1
2
73
2
6
41
2
51
176
70
175
174
55
52
19
65
6
SERVO
LATCH PLATE
54
20
10
A
180
2
57
164
33
67
213
B
18
B
66
SERVO FEEDER
NOT INCLUDED
A
84
4
133
135
240
183
REF
CAM POSITION
30mm STROKE
29
152
33
27
8
1
141
144
31
13
9
1
11
1
186
53
33
25
22
24
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
03SEP2014
CHK
03SEP2014
APVD
03SEP2014
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150195
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
Similar pages