7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-2 ALL RIGHTS RESERVED. PART NUMBER REVISION 2150195 -2 DESCRIPTION A 2150195 -5 2150195 -6 A NON-CRIMP HEIGHT ADJUST 2150195 -7 A FINE CRIMP HEIGHT ADJUST CONVERT TO SERVO LATCH PLATE 4 - - - - - - - - - - - - 2119641-1 - - - - - - - - - 2119792-2 - - 8- 2150195 -4 - 2119950-1 - 8- 2150195 -5 - - PNEUMATIC FEED - 1901697-1 2161326-1 - NONE - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 11 CRIMP TOOLING KIT - SERVO LATCH PLATE 4 CRIMP WIRE INSUL SIZE - - - - APPLICATOR INSTRUCTIONS 408-10390 TE TERMINAL TERMINAL DATA: 6.3 FASTIN-FASTON TAB TERMINAL NAME: WIRE STRIP LENGTH n 4.80-5.60 mm [.189-.220 IN] C TERMINAL APPLICATION SPECIFICATION 114-18022 - TERMINALS APPLIED TE TERMINAL 928962-1 928962-2 928962-3 928962-4 WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 1 B 2 TE CRIMP SPECIFICATION - 2168400-7 - - - (QUANTITY 2) - - 2063440-2 - - 6 - - 928962-5 928962-6 C1__DWG_PN_1_1 C1__DWG_PN_1_2 928962-7 C1__DWG_PN_1_3 928962-8 C1__DWG_PN_1_4 INSULATION DIAMETER RANGE - - W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 TERMINAL APPLICATION SPECIFICATION - TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 929902-1 929902-2 1.65+/-0.05 [.065+/-.002] TE TERMINAL C1__DWG_PN_4_0 929902-5 929902-6 C1__DWG_PN_3_2 - 444152-1 444152-2 C1__DWG_PN_4_1 C1__DWG_PN_4_2 C2__DWG_PN_1_2 - - 10 444152-3 444152-4 C2__DWG_PN_1_1 2.10-2.90 mm [.083-.114 IN] - TE TERMINAL C2__DWG_PN_1_0 INSULATION DIAMETER RANGE C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_2_1 C2__DWG_PN_2_2 444152-7 444152-8 C2__DWG_PN_3_0 TE TERMINAL 6 C2__DWG_PN_4_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C1__DWG_PN_3_3 929902-4 1.77+/-0.05 [.070+/-.002] TE TERMINAL C1__DWG_PN_3_1 929902-3 1.95+/-0.05 [.077+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 WIRE SIZE 9 6.0 W1__FA_SETTING_1 8.2 2.00mm2 W1__FA_SETTING_2 9.5 2.50mm2 1.50mm2 W1__FA_SETTING_3 GREASE BEARING SURFACES LIGHTLY APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.95+/-0.05 [.077+/-.002] 1.77+/-0.05 [.070+/-.002] 1.65+/-0.05 [.065+/-.002] 9 CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 6.0 W2__FA_SETTING_1 8.2 W2__FA_SETTING_2 9.5 W2__FA_SETTING_3 6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 114-18022 TERMINALS APPLIED C1__DWG_PN_2_0 n 4.80-5.60 mm [.189-.220 IN] - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 WIRE STRIP LENGTH 2.10-3.10 mm [.083-.122 IN] TE CRIMP SPECIFICATION FASTIN-FASTON .250 TAB TERMINAL NAME: 10 TE TERMINAL C1__DWG_PN_1_0 TE TERMINAL TERMINAL DATA: 2150195 -4 2150195 -5 2150195 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 180. 1 & 180. & 252. 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT 1 - 1 - 1 - 1 - 1 1 1 -77 -7 -6 -5 -2 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI PART NO DESCRIPTION 260 252 250 249 ITEM NO 1 1 DIMENSIONS: mm & 4 of 4) 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 3 1 4 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - - - 1 - 1 - 1 1 - 1 - 1 1 - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 2 2 - - - - 1 - - 1 1 - - REF REF - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - 2 - 1 1 1 1 - REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - - 1 - 2 2 2 2 - 1 1 1 1 - 1 - 1 1 - 3 - 3 3 - 1 1 1 1 - 4 4 4 4 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - - 1 - - - - 1 - 1 1 1 1 - 1 - 1 1 - 1 1 1 1 - 1 - 1 1 - 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 - 8 8 8 8 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 4 4 4 4 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 TERMINAL LUBRICANT IS RECOMMENED. AMP 4805 REV 31MAR2000 P LTR DESCRIPTION DATE DWN APVD RELEASED 17OCT2014 KH UG ECR-16-005314 13APR2016 RS LZ - F OV 3.56 mm [.140] 66 A1 TYPE 2.79 mm [.110] A REVISIONS DIST A 6 APPLICATOR DATA LOC 1 PART NUMBERS REQUIRED - PNEUMATIC FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 7- 2150195 -7 D 6 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: PART NO DWN 03SEP2014 CHK 03SEP2014 APVD 03SEP2014 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION APPLICATION SPEC - 248 247 246 245 244 243 242 240 238 213 183 180 177 176 175 174 172 166 164 163 137 135 133 84 82 73 71 70 67 66 65 63 62 60 57 56 55 54 53 52 51 49 46 44 41 40 39 38 37 35 33 31 29 27 25 24 22 20 19 18 17 13 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN,TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG BLOCK, FRONT DEPRESSOR SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 2119641-1 2119798-1 1-22279-3 2119759-1 2119082-7 2079764-1 2119083-1 2168400-7 2063440-2 2119740-2 1901697-1 1752354-2 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 2119955-2 455888-5 2119791-9 2119956-2 2-18032-2 2119740-1 2168078-1 1976052-1 2119793-1 992763-5 2079383-4 2168400-4 2168083-9 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 18023-9 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 1-18028-2 2168083-9 2168083-2 240639-1 1320906-1 1-1752371-6 2-22281-3 1752373-4 1-1901696-8 1-1901695-8 1-2079383-1 1752360-1 1-240644-7 5-690482-0 2-1333219-1 1-2217206-0 1803203-1 7-240641-0 2-238011-1 1633964-4 455888-9 1-456422-0 Ocean End Feed Applicator - DRAWING NO 2150195 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 6 40 44 245 REF 62 6 38 D D 39 18.2 0.5 247 260 246 252 7 245 35 7 44 180 REF 243 HOLDDOWN SET-UP 6 2 244 166 242 2 2 1 2 56 FEED TYPE 7 2 PNEUMATIC 5 8 177 63 2 250 82 1 238 249 1 C 3 137 A 2 C 1 163 4 2 73 2 6 2 41 176 172 70 175 54 174 51 55 52 65 6 10 180 2 A 164 SERVO LATCH PLATE 20 19 57 33 67 18 213 B B 66 84 CAM POSITION 4 30mm STROKE 29 248 SERVO FEEDER NOT INCLUDED A 33 27 8 1 46 60 31 13 9 1 11 1 17 53 33 25 22 135 133 183 240 REF 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 03SEP2014 CHK 03SEP2014 APVD 03SEP2014 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150195 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-2 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2150195 -2 DESCRIPTION A 2- 2150195 -5 7- 2150195 -7 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST A CONVERT TO PNEUMATIC FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2- 2150195 -7 D 6 CRIMP TOOLING KIT - - - - SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150195 -5 - - SMART APPLICATOR 2161326-1 - 8- 2150195 -4 - - 2168400-7 (QUANTITY 2) - - - - - - - PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-2 - 2063440-2 - - - - - - - - - - - - - 6 6 CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.79 mm [.110] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-10390 TE TERMINAL TERMINAL DATA: 6.3 FASTIN-FASTON TAB TERMINAL NAME: WIRE STRIP LENGTH n 4.80-5.60 mm [.189-.220 IN] C TERMINAL APPLICATION SPECIFICATION 114-18022 - TERMINALS APPLIED TE TERMINAL 928962-1 928962-2 928962-3 928962-4 WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 TE CRIMP SPECIFICATION 928962-5 928962-6 C1__DWG_PN_1_1 C1__DWG_PN_1_2 928962-7 C1__DWG_PN_1_3 928962-8 C1__DWG_PN_1_4 - - - TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 929902-1 929902-2 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.65+/-0.05 [.065+/-.002] TE TERMINAL C1__DWG_PN_4_0 929902-5 929902-6 444152-1 C1__DWG_PN_4_1 444152-2 C1__DWG_PN_4_2 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - 444152-3 C2__DWG_PN_1_1 444152-4 C2__DWG_PN_1_2 - - - - 10 TE TERMINAL C2__DWG_PN_1_0 2.10-2.90 mm [.083-.114 IN] C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_2_1 C2__DWG_PN_2_2 444152-7 C2__DWG_PN_3_0 TE TERMINAL C2__DWG_PN_4_0 C2__DWG_PN_3_1 444152-8 C2__DWG_PN_3_2 C1__DWG_PN_3_4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.0 8.2 9.5 6 WIRE SIZE 9 W1__FA_SETTING_1 2.50mm2 2.00mm2 W1__FA_SETTING_2 1.50mm2 W1__FA_SETTING_3 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.95+/-0.05 [.077+/-.002] 1.77+/-0.05 [.070+/-.002] 1.65+/-0.05 [.065+/-.002] W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 9 6.0 W2__FA_SETTING_1 8.2 W2__FA_SETTING_2 9.5 W2__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. B 1 114-18022 INSULATION DIAMETER RANGE C1__DWG_PN_3_3 929902-4 1.77+/-0.05 [.070+/-.002] TE TERMINAL C1__DWG_PN_3_2 929902-3 1.95+/-0.05 [.077+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED C1__DWG_PN_2_0 n 4.80-5.60 mm [.189-.220 IN] 10 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 2.10-3.10 mm [.083-.122 IN] TE CRIMP SPECIFICATION FASTIN-FASTON .250 TAB TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150195 -4 2150195 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 10 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 1 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 12 & 180. & 153. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENED. AMP 4805 REV 31MAR2000 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - - - 66 PART NUMBERS REQUIRED - NONE A REVISIONS DIST - - 4 LOC 1 - 1 - 1 - 1 1 -77 -27 -25 -22 1 1 2119782-1 2119640-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED DESCRIPTION 1 251 250 1 ITEM NO 1 1 1 1 2 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 3 4 2 2 2 2 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 -77 -27 -25 -22 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - 2 - - - 1 - - 1 - 4 4 4 - - REF - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - 2 - 1 1 1 - REF REF REF - - - 1 - 1 1 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - 1 - - REF - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 2 2 2 - 1 - 1 - 2 2 2 - 1 1 1 - 1 1 1 - 3 3 3 - 4 4 4 - 2 2 2 - 2 2 2 - 2 2 2 - 2 2 2 - 1 1 1 - - - 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 8 8 8 - 2 2 2 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: PART NO DWN 03SEP2014 CHK 03SEP2014 APVD 03SEP2014 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION APPLICATION SPEC - 249 246 244 243 242 240 238 213 186 183 180 177 176 175 174 172 166 164 163 153 152 145 144 141 140 139 137 135 133 84 82 73 71 70 67 66 65 63 62 57 56 55 54 53 52 51 49 41 40 39 38 33 31 29 27 25 24 22 20 19 18 13 11 10 9 8 7 6 5 4 3 2 1 BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN,TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG BLOCK, FRONT DEPRESSOR SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 2079988-1 1-22279-3 2119082-7 2079764-1 2119083-1 2168400-7 2063440-2 2119740-2 2079383-9 1901697-1 1752354-2 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 2119955-2 455888-5 2119791-9 2119956-2 2-18032-2 2119740-1 2168078-1 1976052-1 2119793-1 992763-5 2168400-4 2168083-9 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 18023-9 2079383-7 2119645-1 2119957-1 2119644-2 1-18028-2 2168083-9 2168083-2 240639-1 1320906-1 1-1752371-6 2-22281-3 1752373-4 1-1901696-8 1-1901695-8 1752360-1 1-240644-7 5-690482-0 2-1333219-1 1-2217206-0 1803203-1 7-240641-0 2-238011-1 1633964-4 455888-9 1-456422-0 Ocean End Feed Applicator - DRAWING NO 2150195 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 40 6 141 62 38 REF 39 D 7 7 18.2 D 145 153 246 139 140 0.5 244 180 REF 243 6 HOLDDOWN SET-UP 2 166 242 8 FEED TYPE 2 2 1 56 PNEUMATIC 7 2 5 177 2 63 238 250 249 A 82 1 C 137 1 163 2 3 4 C 172 1 2 73 2 6 41 2 51 176 70 175 174 55 52 19 65 6 SERVO LATCH PLATE 54 20 10 A 180 2 57 164 33 67 213 B 18 B 66 SERVO FEEDER NOT INCLUDED A 84 4 133 135 240 183 REF CAM POSITION 30mm STROKE 29 152 33 27 8 1 141 144 31 13 9 1 11 1 186 53 33 25 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 03SEP2014 CHK 03SEP2014 APVD 03SEP2014 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150195 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1