DCMPPW10 SERIES Up to 10 Watts Medical DC/DC Power Converters Rev E FEATURES • 2µA Patient Leakage Current • Clearance and Creepage Distance: 8.0mm/2MOPP • Single & Dual Outputs • Short Circuit, Over Voltage, and Over Load • High Efficiency up to 89% Size: 1.25 x 0.80 x 0.40 inches Applications: • Medical Equipment • Telecom/Datacom • Semiconductor Equipment • Industry Control Systems • PV Power Systems • IGBT Gate Drivers Protection • 4:1 Ultra Wide Input Voltage Ranges • CE Marked • Built-in EMI Class A Filter • Compliant to RoHS II & REACH • Up to 10 Watts Output Power • ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd • 5000VAC I/O 2MOPP Isolation Edition, UL60950-1, EN60950-1, & IEC60950-1 • Reinforced Insulation for 250VAC Working Safety Approvals • Optional Remote On/Off Control and Trim Pin Voltage DESCRIPTION The DCMPPW10 series of medical DC/DC power converters provides up to 10 Watts of output power in a 1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 4:1 ultra wide input voltage ranges of 9-36VDC and 18-75VDC. Some features include high efficiency up to 89%, 5000VAC I/O (2 MOPP) isolation, and -40°C to +105°C operating temperature range. These converters are also protected against short circuit, over voltage, and over load conditions. All models are RoHS compliant and have ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition, UL60950-1, EN60950-1, and IEC60950-1 safety approvals. Remote on/off and Trim functions are also available for this series. MODEL SELECTION TABLE Model Number (1) DCMPPW10-24S33x DCMPPW10-24S05x DCMPPW10-24S12x DCMPPW10-24S15x DCMPPW10-24S24x DCMPPW10-48S33x DCMPPW10-48S05x DCMPPW10-48S12x DCMPPW10-48S15x DCMPPW10-48S24x Model Number (1) DCMPPW10-24D05x DCMPPW10-24D12x DCMPPW10-24D15x DCMPPW10-48D05x DCMPPW10-48D12x DCMPPW10-48D15x 02/04/2016 Input Voltage 24VDC (9 - 36 VDC) 48 VDC (18 - 75 VDC) Input Voltage 24 VDC (9 - 36 VDC) 48 VDC (18 - 75 VDC) Output Voltage 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC Output Voltage ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC SINGLE OUTPUT MODELS Output Output Current Ripple & Noise 2500mA 30mVp-p 2000mA 30mVp-p 830mA 40mVp-p 670mA 40mVp-p 416mA 50mVp-p 2500mA 30mVp-p 2000mA 30mVp-p 830mA 40mVp-p 670mA 40mVp-p 416mA 50mVp-p DUAL OUTPUT MODELS Output Output Current Ripple & Noise ±1000mA 30mVp-p ±416mA 40mVp-p ±333mA 40mVp-p ±1000mA 30mVp-p ±416mA 40mVp-p ±333mA 40mVp-p No Load Input Current 6mA 6mA 6mA 6mA 6mA 4mA 4mA 4mA 4mA 4mA Output Power 8.25W 10W 10W 10W 10W 8.25W 10W 10W 10W 10W No Load Input Current 6mA 6mA 6mA 4mA 4mA 4mA Output Power 10W 10W 10W 10W 10W 10W Efficiency 83% 86.5% 89% 89% 89% 82.5% 86.5% 89% 89% 88.5% Efficiency 85% 89% 88% 85% 88% 88% Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Maximum Capacitive Load 3000µF 2500µF 430µF 350µF 125µF 3000µF 2500µF 430µF 350µF 125µF Maximum Capacitive Load ±1440µF ±250µF ±180µF ±1440µF ±250µF ±180µF Page 1 of 5 DCMPPW10 SERIES Up to 10 Watts Medical DC/DC Power Converters Rev E TECHNICAL SPECIFICATIONS: DCMPPW10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 9 18 24 48 36 75 9 18 Unit INPUT SPECIFICATIONS Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (3sec, max.) 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models No Load Input Current Input Filter Remote On/Off Control Referenced to –INPUT pin (Only for “B” type pin connection models) Input Current of CTRL Pin Nominal Vin Remote Off Input Current Nominal Vin OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Low line to high line at full load Load Regulation No load to full load Cross Regulation Asymmetrical load 25%/100% FL VDC 8 16 DC/DC ON DC/DC OFF -0.5 Single Output Models Dual Output Models Single Output Models Dual Output Models Dual Output Models 3.3V, 5V, 12V Output Models 15V, 24V Output Models ±5V, ±12V, ±15V Output Models Single Output Models Voltage Adjustability (Only for “B” type pin connection models) Dual Output Models Output Power Output Current Maximum Capacitive Load Minimum input and constant resistive load Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models Ripple & Noise (20MHz BW) Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models Measured with a 4.7µF/50V X7R MLCC 24V Output Models Transient Response Recovery Time 25% load step change Power Up Start-Up Time Constant resistive load Remote On/Off Temperature Coefficient PROTECTION Short Circuit Protection Over Load Protection % of rated Iout; hiccup mode 3.3V Output Models 5V Output Models Single Output Models 12V Output Models 15V Outputs Models Over Voltage Protection 24V Output Models 5V Output Models Dual Output Models 12V Output Models 15V Output Models GENERAL SPECIFICATIONS Efficiency Nominal input voltage and full load Switching Frequency Isolation Voltage (Input to Output) 1 minute Isolation Capacitance Leakage Current 240VAC, 60Hz Clearance/Creepage 02/04/2016 VDC -1.0 -0.2 -0.5 -0.2 -1.0 -5.0 -10 -10 -10 -0.02 VDC 50 100 See Table Pi type Open or 0 ~ 1.2VDC 2.2 ~ 12 VDC 1 2.5 See Table +1.0 +0.2 +0.5 +0.2 +1.0 +5.0 +10 +20 +10 See Table See Table See Table 30 40 50 250 30 30 +0.02 VDC mA mA % % % % % % mVp-p µs ms %/°C Continuous, automatic recovery 150 % 3.7 5.0 5.6 7.0 13.5 16.0 VDC 18.3 22.0 29.1 34.5 5.6 7.0 13.5 18.2 VDC 17.0 22.0 270 5000 See Table 300 330 12 8 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] 17 2 kHz VAC pF µA mm Page 2 of 5 Rev E DCMPPW10 SERIES Up to 10 Watts Medical DC/DC Power Converters TECHNICAL SPECIFICATIONS: DCMPPW10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Storage Temperature Range Thermal Impedance Relative Humidity Thermal Shock Vibration MTBF PHYSICAL SPECIFICATIONS Weight Without derating With derating -40 +77 -55 Natural convection (20LFM) 18 5 MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment) ESD Radiated Immunity Fast Transient (See Note 3) Surge (See Note 3) Conducted Immunity Power Frequency Magnetic Field 95 MIL-STD-810F MIL-STD-810F 3,849,000 hours °C °C °C/W % RH 0.48oz (14g) 1.25x0.80x0.40 inches (31.8x20.3x10.2mm) Non-conductive black plastic Non-conductive black plastic Silicon (UL94-V0) Dimensions (L x W x H) Case Material Base Material Potting Material SAFETY & EMC CHARACTERISTICS Safety Approvals (pending) EMI (See Note 2) +77 +105 +125 ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1, UL60950-1, EN60950-1, IEC60950-1 EN55011, EN55022, and FCC Part 18 Class A, Class B Air ±8kV EN61000-4-2 Perf. Criteria A Contact ±6kV EN61000-4-3 10 V/m Perf. Criteria A EN61000-4-4 ±2kV Perf. Criteria A EN61000-4-5 ±2kV Perf. Criteria A EN61000-4-6 10 Vrms Perf. Criteria A EN61000-4-8 100A/m continuous; 1000A/m 1 second Perf. Criteria A NOTES 1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See mechanical drawings on page 4 for more information. 2. The DCMPPW10 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components added. Please contact factory for more information. 3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. • For 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in parallel. • For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in parallel. 4. Remote On/Off control is optional and is only available for “B” type pin connection models. To order the converter with remote on/off add the suffix “-P” to the model number (Ex: DCMPPW10-48S12B-P). 5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the model number (Ex: DCMPPW10-48S12B-T). CAUTION: This power module is not internally fused. An input line fuse must always be used. *Due to advances in technology, specifications subject to change without notice. CHARACTERISTIC CURVES DCMPP10-48S05A Derating Curve 02/04/2016 DCMPP10-48S05A Efficiency vs Input Voltage DCMPP10-48S05A Efficiency vs Output Load Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 DCMPPW10 SERIES Up to 10 Watts Medical DC/DC Power Converters Rev E MECHANICAL DRAWINGS A Type Pin Connection (Suffix “A”) PIN CONNECTIONS PIN SINGLE DUAL 1 11 12 13 15 23 24 +Vin NO PIN -Vout +Vout NO P IN -Vin -Vin +Vin COMMON NO PIN -Vout +Vout -Vin -Vin 1. Dimensions in inch (mm) 2. Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin Pitch Tolerance: ±0.01 (±0.25) Pin Dimension Tolerance: ±0.004 (±0.1) B Type Pin Connection (Suffix “B”) PIN CONNECTIONS PIN SINGLE DUAL 1 2 10 11 14 16 22 23 CTRL (Optional)/ No Pin* -Vin TRIM (Optional)/No Pin* **NO PIN/NC +Vout -Vout +Vin +Vin CTRL (Optional)/No Pin* -Vin TRIM (Optional)/No Pin* -Vout +Vout COMMON +Vin +Vin * If Ctrl of Trim options are not chosen then there is “No Pin” on the corresponding pin number. ** Pin 11 is “No Pin” for *Pin 11 is “NC” for DCMPP10-XXSXXB-T DCMPP10-XXSXXB DCMPP10-XXSXXB-PT DCMPP10-XXSXXB-P 1. Dimensions in inch (mm) 2. Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin Pitch Tolerance: ±0.01 (±0.25) 4. Pin Dimension Tolerance: ±0.004 (±0.1) External Output Trimming Output can be externally trimmed by using the method shown below. ( ) for dual output trim. 02/04/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 DCMPPW10 SERIES Up to 10 Watts Medical DC/DC Power Converters Rev E MODEL NUMBER SET DCMPPW Series Name 10 - Output Power 10: 10 Watts 48 S 05 B Input Voltage Output Quantity Output Voltage Pin Connection 24: 24 VDC S: Single Output 33: 3.3 VDC A: A Type 48: 48 VDC 05: 5 VDC B: B Type P (1) T (1) Remote ON/OFF Option Trim Option - No Remote ON/OFF P: Remote ON/OFF None: None No Trim : T: Trim 12: 12 VDC 15: 15 VDC 24: 24 VDC D: Dual Output 05: ±5 VDC 12: ±12 VDC 15: ±15 VDC (1) Remote On/Off Control and Trim options are only available for “B” type pin connection models. COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 02/04/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5