7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151629 -1 DESCRIPTION B 2151629 -2 FINE CRIMP HEIGHT ADJUST B 2151629 -5 MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2151629 -7 B FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT 1338685-1 - 2119949-1 PNEUMATIC FEED 1338685-1 2119950-1 - 1338685-1 - - - - - - - - - - - 2161326-1 MECHANICAL FEED NONE 2161326-1 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST B B SERVO LATCH PLATE PNEUMATIC - - 5-18022-5 8- 2151629 -5 8- 2151629 -4 5-18022-5 8- 2151629 -5 8- 2151629 -4 5-18022-5 5-18022-5 - 2119641-1 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119641-1 - 2119799-1 CRIMP WIRE INSUL SIZE 1-1752354-7 - - 1-1752354-7 - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - - - (QUANTITY 2) - - - - - - - 6 - TYPE - F F 1.50 mm [.059] 1.40 mm [.055] APPLICATOR INSTRUCTIONS 408-10389 - - - HIROSE TERMINAL TERMINAL DATA: TERMINAL TERMINAL NAME: WIRE STRIP LENGTH n 1.68-2.44 mm [.066-.096 IN] C TERMINAL APPLICATION SPECIFICATION (A)CL543-0235-3 Rev 2 - WIRE STRIP LENGTH - - - TERMINAL APPLICATION SPECIFICATION HIROSE TERMINAL (A) DF3-22-SCF C1__DWG_PN_1_0 C1__DWG_PN_1_1 (B)CL543-0861-0 Rev 2 - - INSULATION DIAMETER RANGE - 1.20-1.60 mm [.047-.063 IN] - - - - - - - TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL (A) 1949204-1 n 1.68-2.44 mm [.066-.096 IN] 1.20-1.45 mm [.047-.057 IN] - HIROSE CRIMP SPECIFICATION TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE - HIROSE TERMINAL TERMINAL DATA: HIROSE CRIMP SPECIFICATION C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 HIROSE TERMINAL TE TERMINAL C1__DWG_PN_4_0 (B) 1949204-2 C1__DWG_PN_2_1 HIROSE TERMINAL C2__DWG_PN_1_0 (B) DF3-22-SCFC C2__DWG_PN_1_1 C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 - HIROSE TERMINAL - C2__DWG_PN_4_0 6 C2__DWG_PN_2_1 - WIRE SIZE 22 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 0.64+/-0.04 [.025+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 WIRE SIZE 9 6.6 W1__FA_SETTING_1 22 AWG CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 0.60+/-0.04 [.024+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 6.9 - 9 - W2__FA_SETTING_1 - - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 10 A 11 12 - 2151629 2151629 2151629 2151629 - -4 -4 -5 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. 1 1 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 1 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 1 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF A 1 1 1 1 1 1 1 1 REF 1 1 1 1 1 2 1 3 1 1 4 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - 66 P LTR DESCRIPTION DATE DWN APVD A RELEASED 16JUN2014 LG TE B ECR-15-016803 17NOV2015 XZ TE 1 - 1 - - DIMENSIONS: ATLANTIC VERSION mm & 4 of 4) MATERIAL - -1 PART NO - 2 1 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 1 - 1 1 - - 1 - - 1 1 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 1-455888-2 5-547505-2 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 21028-2 1338685-1 2168400-1 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-4 2119085-1 2119092-1 2-1752356-3 2079383-5 2161328-1 1320908-6 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1633861-3 1803334-3 2119780-4 2-238011-0 1-1803326-5 455888-1 1803324-5 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 4 1 - 1 1 4 - - 1 1 4 - 1 1 - - 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - - 1 1 1 - - 1 1 - - REF REF 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 - - -77 -7 5.16 . REVISIONS DIST 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2151629 -6 7- 2151629 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT SHEAR, FLOATING ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE DWN 11-Jun-14 CHK 11-Jun-14 APVD 11-Jun-14 R.KNEPPER T.ELBIN M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-4 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 1-455888-2 1 SIMP_5-547505-2 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 21028-2 1 1338685-1 4 2168400-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 2119085 1 2119092-1 1 2-1752356-3 2 2079383-5 1 2161328 1 1320908-6 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1633861-3 1 1803334-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119780-4 1 2-238011-0 1 1-1803326-5 1 455888-1 1 1803324-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119640-1 260 252 250 249 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 117 82 77 74 71 67 66 63 62 60 59 58 56 54 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 8-21084-0_GATD DESCRIPTION PRODUCT SPEC - 1 2119957-2 Ocean Side Feed Applicator - DRAWING NO 2151629 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D - - - 62 247 246 39 56 2 260 44 7 252 245 35 244 7 249 63 A APVD 37 38 59 250 DWN 40 239 PNEUMATIC DATE 238 D 2 2 2 2 243 166 8 242 2 6 163 8 59 82 1 136 REF 0.4 1 0.5 34 REF 137 C 2 172 C 3 56 TERMINAL SUPPORT LOCATION 1 4 SERVO LATCH PLATE 240 133 4 5 41 135 198 66 A 2 164 33 24 SERVO FEEDER NOT INCLUDED B 28 67 11 213 A 58 74 19 10 30 117 REF 77 B 20 21 9 29 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 20 46 32 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 11-Jun-14 CHK 11-Jun-14 APVD 11-Jun-14 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151629 SCALE 1:2 RESTRICTED TO SHEET 1 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151629 -1 DESCRIPTION B 2- 2151629 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST 2- 2151629 -7 B FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT 2119950-1 1338685-1 2161326-1 - SERVO LATCH PLATE 2119951-1 MECHANICAL FEED 2119949-1 SMART APPLICATOR SERVO LATCH PLATE 1338685-1 - 2161326-1 MECHANICAL FEED - 2119949-1 PNEUMATIC FEED 1338685-1 2119950-1 - - - 2119951-1 SMART APPLICATOR 4 CRIMP WIRE INSUL SIZE 1338685-1 - - - - - 5-18022-5 2119641-2 2119799-1 1.40 mm [.055] APPLICATOR INSTRUCTIONS 408-10389 8- 2151629 -5 1901094-3 1-1752354-7 5-18022-5 2119653-2 - 8- 2151629 -4 8- 2151629 -5 8- 2151629 -4 5-18022-5 5-18022-5 - - - 1901094-3 - 2119653-2 2119641-2 - - - 1-1752354-7 - 2168400-6 2168400-6 - 2119799-1 - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - 6 - - TYPE - - - TERMINAL TERMINAL NAME: WIRE STRIP LENGTH n 1.68-2.44 mm [.066-.096 IN] C TERMINAL APPLICATION SPECIFICATION (A)CL543-0235-3 Rev 2 - WIRE STRIP LENGTH - - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL (A) 1949204-1 HIROSE TERMINAL (A) DF3-22-SCF C1__DWG_PN_1_1 (B)CL543-0861-0 Rev 2 - - INSULATION DIAMETER RANGE - 1.20-1.60 mm [.047-.063 IN] - - - - - TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 n 1.68-2.44 mm [.066-.096 IN] 1.20-1.45 mm [.047-.057 IN] - HIROSE CRIMP SPECIFICATION TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE - HIROSE TERMINAL TERMINAL DATA: HIROSE CRIMP SPECIFICATION C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 HIROSE TERMINAL TE TERMINAL (B) 1949204-2 C1__DWG_PN_4_0 C1__DWG_PN_2_1 HIROSE TERMINAL (B) DF3-22-SCFC C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 HIROSE TERMINAL - C2__DWG_PN_4_0 - C2__DWG_PN_2_1 - WIRE SIZE 22 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 0.64+/-0.04 [.025+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 6.6 WIRE SIZE 9 W1__FA_SETTING_1 22 AWG CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 0.60+/-0.04 [.024+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 6.9 - 9 - W2__FA_SETTING_1 - 6 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151629 -4 2151629 -4 2151629 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. 8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 9 A SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 - 1 1 1 - 1 1 1 1 - 1 1 - 1 DESCRIPTION DATE SEE SHEET 1 - - 1 - 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 1-455888-2 5-547505-2 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 21028-2 1338685-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-4 2-1752356-3 2079383-5 2161328-1 1320908-6 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1633861-3 1803334-3 2119780-4 2-238011-0 1-1803326-5 455888-1 1803324-5 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 - - 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - REF 1 - - 1 - - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 DWN APVD - - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT SHEAR, FLOATING ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 10 - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. 7 LTR - - - HIROSE TERMINAL P (QUANTITY 2) - TERMINAL DATA: 66 2063440-1 F F 1.50 mm [.059] A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2151629 -5 B CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151629 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 DWN 11-Jun-14 CHK 11-Jun-14 APVD 11-Jun-14 R.KNEPPER T.ELBIN M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-22279-3_SIMP 1 2119082-4 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 1-455888-2 1 SIMP_5-547505-2 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 21028-2 1 1338685-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 2-1752356-3 2 2079383-5 1 2161328 1 1320908-6 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1633861-3 1 1803334-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119780-4 1 2-238011-0 1 1-1803326-5 1 455888-1 1 1803324-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079988_GATD 251 250 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 82 77 74 71 67 66 63 62 59 58 56 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 1 2119782 Ocean Side Feed Applicator - DRAWING NO 2151629 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 140 152 7 56 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 8 63 249 166 242 2 6 238 A 0.4 REF 8 0.5 163 34 59 82 136 1 137 C 1 REF TERMINAL SUPPORT LOCATION 172 2 56 C 3 1 4 SERVO LATCH PLATE 28 5 41 240 133 4 135 198 164 66 2 11 A 67 33 SERVO FEEDER NOT INCLUDED 58 19 74 20 10 30 77 213 A 24 B DWN 251 MECHANICAL D DATE 9 21 117 REF B 1 12 29 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 11-Jun-14 CHK 11-Jun-14 APVD 11-Jun-14 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151629 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B