Fujitsu FBR522ND09-W1 Compact power twin relay 1 pole x 2-30a (dual relay) (for automotive applications) Datasheet

COMPACT POWER TWIN RELAY
1 POLE x 2 — 30A (Dual relay)
(FOR AUTOMOTIVE APPLICATIONS)
FBR512, 522 SERIES
n FEATURES
l
l
l
l
l
l
l
Two independent relays mounted in a single package
Miniature size
(54% of the volume of the FBR160 relays)
High current contact capacity
(carrying current: 35 A/10 minutes, 25 A/1 hour)
High resistance to vibration and shock
Improved heat resistance and extended operating range
Two contact gap options
(FBR510: 0.3 mm, FBR520: 0.6 mm)
Two types of contact materials
n ORDERING INFORMATION
[Example]
FBR512 N D12 – W1 **
(a)
(b) (c) (d) (e)
(a)
Series Name
(b)
Enclosure
(c)
Nominal Voltage
FBR512 : Standard type (contact gap 0.3 mm)
FBR522 : Wider contact gap type (contact gap 0.6 mm)
N
: Plastic sealed type
D06
D09
D10
D12
: 6 VDC
: 9 VDC
: 10 VDC
: 12 VDC
: Silver-tin oxide indium (high power type)
(d)
Contact Material
W1
(e)
Custom Designation
To be assigned custom specification
FBR512, 522 SERIES
n SPECIFICATIONS
Item
Specifications
W1 contact
Contact
Arrangement
1 form C × 2 (SPDT × 2)
Material
Silver-tin oxide indium
(high power type)
Maximum 100 mV (at 1 A 12 VDC)
Voltage Drop (Resistance)
Rating
14 VDC 25 A
(locked motor load)
Maximum Carrying Current*1
35 A/10 minutes, 30 A/1 hour
(25°C, 100% rated coil voltage)
Max. Inrush Current (Reference)
60 A
Max. Switching Current (Reference)
35 A 16 VDC
Min. Switching Load*2 (Reference)
1 A 6 VDC
Operating Temperature
–40°C to + 85°C (no frost)
Storage Temperature
–40°C to +100°C (no frost)
Operate (at nominal voltage)
Maximum 10 ms
Release (at nominal voltage)
Maximum 5 ms
Mechanical
1 ×107 operations minimum
Coil
Time Value
Life
2 ×105 operations minimum
14 VDC 25 A
(locked motor load)
Electrical
Other
Vibration Resistance
10 to 55 Hz (double amplitude of 1.5 mm)
Shock
Resistance
Misoperation
100 m/s2
Endurance
1,000 m/s2
Weight
Approximately 13 g
*1 Need to consider the head from PCB when max. current is more than 10A.
*2 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment.
The minimum switching load varies with the switching frequency and operating environment.
n COIL DATA CHART
1. FBR512 SERIES
MODEL
W1 contact
Nominal
voltage
Coil
resistance
(±10%) (at 20°C)
FBR512ND06-W1 6 VDC 60 Ω
Must operate
voltage*
3.6 VDC (at 20°C)
4.5 VDC (at 85°C)
5.4 VDC (at 20°C)
FBR512ND09-W1 9 VDC
135 Ω
6.8 VDC (at 85°C)
6.3 VDC (at 20°C)
FBR512ND10-W1
10 VDC
180 Ω
7.9 VDC (at 85°C)
FBR512ND12-W1
12 VDC
240 Ω
Thermal
resistance
73°C/W
7.3 VDC (at 20°C)
9.2 VDC (at 85°C)
* Pulse drive
FBR512, 522 SERIES
2. FBR522 SERIES
MODEL
W1 contact
Nominal
voltage
Coil
resistance
(±10%) (at 20°C)
FBR522ND06-W1 6 VDC 45 Ω
Must operate
voltage*
3.6 VDC (at 20°C)
4.5 VDC (at 85°C)
5.4 VDC (at 20°C)
FBR522ND09-W1 9 VDC
100 Ω
6.8 VDC (at 85°C)
6.3 VDC (at 20°C)
FBR522ND10-W1
10 VDC
135 Ω
7.9 VDC (at 85°C)
FBR522ND12-W1
12 VDC
180 Ω
Thermal
resistance
65°C/W
7.3 VDC (at 20°C)
9.2 VDC (at 85°C)
* Pulse drive
n SUITABLE APPLICATIONS
Normal load current
Application
Description
(12 VDC system)
Recommended
model (example)
For 16 V or less
motor load voltage
For instantaneous
20 V or more load voltage
Power Windows
20 to 25 A
(switching at motor locking)
forward and reverse
motor control
FBR512Nn -W1 FBR522Nn -W1
Automatic Door Lock
18 to 25 A
(switching at motor locking)
forward and reverse
motor control
FBR512Nn -W1 FBR522Nn -W1
Automatic Antenna
8 to 12 A (INRUSH)
break 2 A maximum
(motor-free)
forward and reverse
Intermittent Wipers
(Front and Rear)
15 to 30 A break 2 to 8 A
forward only
(motor-free)
Tilt-Lock Wheel
20 A
(switching at motor locking)
forward and reverse
motor control
FBR512Nn -W1 FBR522Nn -W1
Power Seat
20 to 30 A
(switching at motor locking)
forward and reverse
motor control
FBR512Nn -W1 FBR522Nn -W1
20 to 30 A
(switching at motor locking)
forward and reverse
motor control
FBR512Nn -W1 FBR522Nn -W1
Sunroof
motor control
FBR512Nn -W1
FBR512Nn -W1 FBR522Nn -W1
• For the load condition where higher voltage would be encountered during contact break, FBR522 series with wider contact
gap is recommended.
FBR512, 522 SERIES
n CHARACTERISTIC DATA
1. MAXIMUM BREAK CAPACITY
2. LIFE
14 VDC Motor locked load
40
35
30
Number of operations (x104)
Contact switching current (A)
50
25
Locked motor
load
20
15
12
10
30
20
10
High power type
(ÐW1)
5
10
10
15 20 25 30 35 40 50
Voltage between contacts (VDC)
Standard
type
(ÐW)
15 20 25 30 35 40 50
Locked motor current (A)
3. LIFE TEST (EXAMPLE)
• Shift of pick-up and drop-out voltage
• Test item
14 V DC-20 A
100
Motor lock
200,000 operations minimum
80
(FBR512 -W type)
• Test circuit
60
RL-1
N.O.
N.C.
M
N.O.
40
DROP-OUT
20
N.C.
RL-2
0
• Current wave form
(RL-1)
20 A
PICK-UP
1
Initial
10
• Shift of contact resistance
1000
100
(measured at 6 V-1 A)
20 sec
Break
Make
100
0A
(RL-2)
20 A
0A
10
0.3 sec
10 sec
0.3 sec
Initial
1
10
100
No. of operations (x104)
FBR512, 522 SERIES
% of rated coil voltage
• Shift of pick-up and drop-out voltage
• Test item
100
14 V DC-25 A
Motor lock
200,000 operations minimum
80
(FBR512 -W1 type)
• Test circuit
60
RL-1
N.O.
N.C.
M
N.O.
PICK-UP
40
DROP-OUT
20
N.C.
RL-2
0
Contact resistance
0A
(RL-2)
25 A
0A
0.3 sec
100
Break
Make
10
0.3 sec
4. COIL TEMPERATURE RISE
10
No. of operations (x104)
100
5. OPERATING COIL VOLTAGE RANGE (EXAMPLE)
[ FBR512ND09-W ]
0.8 W
0.6 W
(3) carrying current : 20 A
applied coil power
80
(2) carrying current : 10 A
applied coil power
0.8 W
0.6 W
60
0.8 W
0.6 W
(1) carrying current : 0 A
applied coil power
40
20
at 20°C
0
10
20
30
Applied time (minutes)
(V)
Applied voltage to the coil
100
[ FBR512ND12-W ]
NOTE : Intermittent coil operation is
required in this region at 20 A or more
carrying current.
(V)
15
15
10
CONTINUOUSLY
APPLICABLE COIL
VOLTAGE RANGE
5
–30
0
50
100
Operating temperature (°C)
Applied voltage to the coil
(°C) 120
Coil temperature rise
100
(measured at 6 V-1 A)
1
0
10
1000
20 sec
10 sec
No. of operations (x104)
• Shift of contact resistance
• Current wave form
(RL-1)
25 A
1
10
NOTE : Intermittent coil
operation is required in this
region at 20 A or more
CONTINUOUSLY
APPLICABLE COIL
VOLTAGE RANGE
5
–30
0
50
100
Operating temperature (°C)
FBR512, 522 SERIES
6. VIBRATION RESISTANCE CHARACTERISTICS
Dual amplitude (mm)
Acceleration
(m/s2)
100
50
5
44 m/s
2
1
0.5
0.1
0.01
Frequency : 10~2000 Hz
Acceleration : 100 m/s2 maximum
Vibration direction : see diagram
Detection Level : chatter > 100 µs
Automotive
electronic standard
Range where chattering occurs
N.O. contact
coil not energized
on X-direction
Z
10
10
50
100
500
1000
FBR512
2000
X
Y
Frequency (Hz)
7. SHOCK RESISTANCE CHARACTERISTICS
Shock level
(m/s2) 1,000
Shock application time : 11 ms, half-sine wave
Test material : coil, energized and de-energized
Shock direction: see diagram
Detection Level : chatter > 100 µs
800
600
400
Y2
200
0
Y1
Z2
X1
X2
Y1
Y2
Z1
Shock direction
Z2
FBR512
: N.C. contact
(coil de-energized)
: N.C. contact
(coil energized)
Z1
X1
X2
n REFERENCE DATA
Operate
Release
60
40
20
0
FBR522
n = 100
Operate
Release
80
Distribution (%)
Distribution (%)
FBR522
n = 100
60
40
0
100
FBR522
n = 100
80
20
0 10 20 30 40 50 60 70 80
Nominal voltage multiplying factor (%)
Distribution of contact resistance
Distribution of operate and release time
100
Distribution (%)
Distribution of operate and release voltage
80
60
40
20
0
1
2
3 4 5
Time (ms)
6
7
8
0
0
10 20 30 40 50 60 70 80
Contact resistance (mΩ)
FBR512, 522 SERIES
n DIMENSIONS
24.0+0.3
Ø1.4
+0.1
Ð0.05
5±0.1
5.15±0.1 5.15±0.1
9
9327
14.1+0.4
Terminal No.5, 9 0.3 t x 1.0 W
(N.C. Contact)
Terminal No.3, 8 0.3 t x 1.0 W (Coil)
Terminal No.4 0.6 t x 1.0 W
(common coil)
Terminal No.2, 7 0.4 t x 1.0 W
(N.C. contact)
3.5
Terminal No.1, 6 0.4 t x 1.0 W
(N.O. contact)
(1.65)
5
5.15
5.15
5
2.5
5
7.6
(1.85)
3
7
6-Ø1.3
+0.1
Ð0.05
5
4
3
7.6±0.1
F&T
8
16.2+0.3
522ND12-W
5±0.1
2
6
1
5±0.1
5±0.1
2.5±0.1
� PC board mounting hole layout
(BOTTOM VIEW)
3±0.1
� Dimensions
�Schematic
(BOTTOM VIEW)
Unit: mm
*N.C. TERMINAL
8
COM
9
N.C.
7
4
COM
5
3
N.C.
2
6
N.O.
1
N.O.
� Tube carrier
601 Maximum
20.3 Max.
19.0 Max.
20 pieces/tube
Unit: mm
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©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective
owners.
Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our
products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice.
Rev. January 3, 2008.
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