5mm Pitch Miniature Potting Connector for Secondary Power Supply DF5 Series ■Features 1. Potting Product This connector is capable of potting 9mm maximum, and Single row type 22.5mm mounting height is a low profile. (Figure 1). 2. Prevent Mis-insertion When the socket and pin header are mated, this connector is equipped with a mechanism to prevent reverse insertion or dissimilar contact insertion. 3. Means to Prevent Solder Cracks The pin header employs glass enforced resin, and takes Figure 1-1 countermeasures to prevent solder cracks due to heat shrinkage. 4. Prevent Reverse Insertion in Printed Board Double row type Boss is added to the pin header, and prevents reverse insertion in the printed board. 5. Full Lock Mechanism The outer lock system employs full lock mechanism. 6. Current Capacity of 8A Power can be supplied at 8 A maximum. Specification will change according to applicable cable, number of contacts, Figure 1-2 number of rows. For further information, refer to product specifications as listed on next page. ■Applications Business machines, industrial equipment, consumer appliances (hot water supply, washing machines, refrigerator) etc. B85 ■Product Specifications No. of rows Single row Rating Current rating Double row No. of contacts 2 to 10 4 6 8 10 12 14 16 Voltage rating Item 1. Insulation Resistance 2. Withstanding voltage 3. Contact Resistance 4. Single Insertior/ Extraction Force 5. Vibration 6. Humidity (Steady state) 7. Temperature Cycle 8. Durability (Mating/un-mating) 9.Resistance to Soldering heat AWG#18 AWG#20 AWG#22 8A 6A 5A 8A 6A 5A 8A 6A 5A 7A 6A 5A 7A 6A 5A 7A 6A 4A 7A 5A 4A 7A 5A 4A 500V AC Operating Temperature Range Operating Moisture Range –35 to +85ç(Note 1) 20 to 80% Storage Temperature Range Storage Humidity Range –10 to +60ç(Note 2) 40 to 70%(Note 2) Specification 1000M ohms min. No flashover or insulation breakdown. 30m ohms max. 500V DC 1500V AC/1 minute 100mA Condition 0.3N (30gt) min., 4.5N (450gt) max. Measured with 1.14±0.002mm steel pin No electrical discontinuity of 10µs or more Contact resistance: 30m ohms max., Insulation resistance: 500M ohms min. Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions. 96 hours at temperature of 40ç and humidity of 90% to 95% (–55ç: 30 minutes➝15 to 35ç: 10 minutes➝85ç: 30 minutes➝5 to 35ç: 10 minutes ) 5 cycles 30 cycles Flow: 260ç for 10 seconds Manual soldering: 300ç for 3 seconds No damage, cracks, or parts looseness. Contact resistance: 30m ohms max. No deformation of components affecting performance. Note 1: Includes temperature rise caused by current flow. Note 2: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non conducting condition of installed connectors in storage, shipment or during transportation. ■Material Product Part Material Finish Remarks Crimping Socket Insulator Polyamide White UL94V-0 Crimping Contact for Socket Pin header Contact Phosphor bronze Tin plated -------------------- Insulator Polyamide Beige UL94V-0 Contact Brass Tin plated -------------------- Note: Hirose's tin plating process takes measures against whisker. ■Ordering Information ●Connector DF5A - *S - 5 C 1 1 2 3 ●Contact 2 Series Name: DF 5A Number of contacts: Single row: 2 to 10 Double row: 4 to 10 Connector type S : Single row socket DS : Double row socket P : Single row header DP : Double row header 4 5 4 5 Contact Pitch: 5mm Contact type C : Crimping Socket DSA : Straight pin header DF5A - 1822 SCF 1 1 2 B86 3 Applicable cable type None: UL 1007 A: UL 1015 Applicable cable size 1822: AWG#18~#22 2 3 3 packaging type SCF : Socket contact, reel packaging SC : Socket contact, bag packaging ■Single Row Socket Contact Inserted Product No CL No. Number of Contacts A B DF5A- 2S-5C 676-0007-8 2 5.0 10.5 DF5A- 3S-5C 676-0008-0 3 10.0 15.5 DF5A- 4S-5C 676-0009-3 4 15.0 20.5 DF5A- 5S-5C 676-0010-2 5 20.0 25.5 DF5A- 6S-5C 676-0011-5 6 25.0 30.5 DF5A- 7S-5C 676-0012-8 7 30.0 35.5 DF5A- 8S-5C 676-0013-0 8 35.0 40.5 DF5A- 9S-5C 676-0014-3 9 40.0 45.5 DF5A-10S-5C 676-0015-6 10 45.0 50.5 Note: A packaging quantity is delivered by the bag unit (100 pcs.). ■Single Row Pin Header Contact Inserted Part Number CL No. Number of Contacts C D DF5A- 2P-5DSA 676-0016-9 2 5.0 12.5 DF5A- 3P-5DSA 676-0017-1 3 10.0 17.5 DF5A- 4P-5DSA 676-0018-4 4 15.0 22.5 DF5A- 5P-5DSA 676-0019-7 5 20.0 27.5 DF5A- 6P-5DSA 676-0020-6 6 25.0 32.5 DF5A- 7P-5DSA 676-0021-9 7 30.0 37.5 DF5A- 8P-5DSA 676-0022-1 8 35.0 42.5 DF5A- 9P-5DSA 676-0023-4 9 40.0 47.5 DF5A-10P-5DSA 676-0024-7 10 45.0 52.5 Note: A packaging quantity is delivered by the bag unit (100 pcs.). B87 ■Double Row Socket Contact Inserted Part Number CL No. Number of Contacts E F DF5A- 4DS-5C 676-0025-0 DF5A- 6DS-5C 676-0026-2 4 5.0 10.5 6 10.0 15.5 DF5A- 8DS-5C 676-0027-5 8 15.0 20.5 DF5A-10DS-5C 676-0028-8 10 20.0 25.5 DF5A-12DS-5C 676-0036-6 12 25.0 30.5 DF5A-14DS-5C 676-0037-9 14 30.0 35.5 DF5A-16DS-5C 676-0038-1 16 35.0 40.5 Note: A packaging quantity is delivered by the bag unit (100 pcs.). ■Double Row Pin Header B88 Part Number CL No. Number of Contacts G H DF5A- 4DP-5DSA 676-0029-0 4 5.0 12.5 DF5A- 6DP-5DSA 676-0030-0 6 10.0 17.5 DF5A- 8DP-5DSA 676-0031-2 8 15.0 22.5 DF5A-10DP-5DSA 676-0032-5 10 20.0 27.5 DF5A-12DP-5DSA 676-0033-8 12 25.0 32.5 DF5A-14DP-5DSA 676-0034-0 14 30.0 37.5 DF5A-16DP-5DSA 676-0035-3 16 35.0 42.5 Note: A packaging quantity is delivered by the bag unit (100 pcs.). BPCB mounting pattern (Board thickness = 1.6±0.1) DF5A-*P-5DSA DF5A-*DP-5DSA Note 1. For C and G sizes, please refer to pages where individual product patterns are shown. BApplication Pattern ■Socket Crimping Contact Part Number HRS. No. DF5-1822SCF(51) 676-0001-1-51 DF5-1822SC(51) 676-0002-4-51 DF5A-1822SCF(51) 676-0003-7-51 DF5A-1822SC(51) 676-0004-0-51 Applicable Cable UL style Jacket dia. AWG size Contact construction 1007 Packaging Type 1.5 to 2.2 AWG#18 43 cores/0.16mm AWG#20 21 cores/0.18mm 1015 2.2 to 3.2 AWG#22 17 cores/0.16mm Quantity Reel 5,000 Bag 100 Reel 5,000 Bag 100 J K 2.8 3 3.8 4 Note 1. The applicable cable conductor is a tin plated and annealed copper wire. Note 2. If other cables are used instead of the applicable cable, contact the HRS Sales Department. BApplicable Crimping Tools Type Item Press unit Automatic Applicator Manual Manual crimping tool ----- Extraction tool CL No. Applicable Contact CM-105 Part Number 901-0005-4 ------------------------------ AP105-DF5-1822S 901-4542-5 DF5-1822SCF(51) AP105-DF5A-1822S 901-4546-6 DF5A-1822SCF(51) DF5-1822/CR-HT 550-0264-0 DF5-1822SC(51) DF5A-1822/CR-HT 550-0265-2 DF5A-1822SC(51) RP13-PC-TP 150-0021-5 DF5/DF5A-1822SCF(51) Note: If any trouble has been caused due to other tools, which are not designated by Hirose, Hirose won't guarantees any product. B89 BPrecautions 1. Recommended soldering condition Flow: 250ç for 5 seconds Manual soldering: 290ç for 3 seconds 2. Cleaning condition Refer to the "Nylon Connector Use Hand book" 3. Connecting condition Refer to the "Nylon Connector Use Hand book" 4. Cautions ■The color phase of this product may be slightly differ from that of the formed product according to the manufacturing lot, and consequent storage condition, however, the difference affects no performance. B90