DATASHEET – epc600 Time-of-flight range-finder chip General Description Features The epc600 chip is a general purpose, monolithic, fully integrated photoelectric CMOS device for optical distance measurement and object detection. Its working principle is based on the three-dimensional (3D) time-of-flight (TOF) measurement. The system-on-chip (SOC) contains: ■ A full data acquisition path with the driver for the LED, the photoreceiver, the signal conditioning, the A/D converter and the signal processing. ■ An on-chip controller managing the data acquisition and the data communication. ■ A 2-wire interface for the command and data communication. ■ A supply-voltage power management unit. ■ Complete data acquisition system for distance measurement or object detection on chip. Allows for minimum part count designs. ■ On-chip high power LED driver. ■ Easy to use operation in combination with a tiny microprocessor. ■ Absolute distance measurement with digital data output. ■ Integrated signal-processing. ■ High sensitivity and resolution for measured distances up to 15m. ■ Response time of less than 1ms possible. ■ Digital data output with 12 bit distance data. ■ Excellent ambient-light suppression up to >100kLux. ■ Integrated ambient-light meter (“Luxmeter”) e.g. for brightness control or dimmer functions. ■ Voltage supply with low power consumption. ■ Easy to use 2-wire interface with simple command set. ■ Fully SMD-compatible flip-chip CSP24 package with very small footprint. Together with a tiny microprocessor and few external components, a fully functional TOF range-finder can be built. The working principle is based on the elapsed time-of-flight (TOF) of a photon (modulated light) emitted by the transmitter (LED) and reflected back by the object to the photosensitive receiver. The very high photosensitivity allows operating ranges up to several meters and an accuracy down to a centimeter depending on the lens and the illumination power. Possible Applications ■ Light barrier with powerful ambient-light suppression ■ People and object counting sensor ■ Door opening and safety sensor ■ Limit and proximity switch ■ Machine control and safety sensor ■ Water tap and toilet flushing sensor ■ Single spot parking sensor ■ Distance measurement gauge Functional Block Diagram XTAL CX1 CX2 VDD 8.5V VDDBS -5.0V Voltage regulator LED Modulator Controller RAM EEPROM LED driver Phase shifter 2-wire serial interface SCLK Signalprocessing SDATA A D Correlator Figure 1: epc600 on-chip data acquisition system for range-finders © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 1 / 30 Datasheet epc600 - V1.3 www.espros.ch Table of Contents General Description............................................................................................................................................................................................1 Features............................................................................................................................................................................................................. 1 Possible Applications......................................................................................................................................................................................... 1 Functional Block Diagram.................................................................................................................................................................................. 1 Absolute Maximum Ratings (Note 1, 2) ............................................................................................................................................................ 3 Operating Ratings.............................................................................................................................................................................................. 3 Electrical Characteristics....................................................................................................................................................................................3 Timing and optical Characteristics..................................................................................................................................................................... 4 Other Parameters...............................................................................................................................................................................................5 Pin Configuration................................................................................................................................................................................................6 Layout information..............................................................................................................................................................................................7 CSP-24 Package (all measures in mm, ).................................................................................................................................................... 7 Design precautions...................................................................................................................................................................................... 7 ESD protection.............................................................................................................................................................................................7 Reflow Solder Profile..........................................................................................................................................................................................8 Packaging Information (all measures in mm).....................................................................................................................................................8 Ordering information...........................................................................................................................................................................................8 Functional Description........................................................................................................................................................................................9 1. Operation.................................................................................................................................................................................................. 9 1.1. Introduction............................................................................................................................................................................................ 9 1.2. General overview................................................................................................................................................................................... 9 1.3. Operational mode................................................................................................................................................................................ 10 1.3.1. Distance measurement.....................................................................................................................................................................10 1.3.2. System sensitivity, integration time and operating range ................................................................................................................. 11 1.3.3. Ambient-light suppression................................................................................................................................................................ 12 1.3.4. Quality of the measurement result ....................................................................................................................................................12 1.3.5. Ambient-light measurement (optical power-meter) .......................................................................................................................... 14 1.3.6. Temperature metering.......................................................................................................................................................................14 1.3.7. Measurement sequence................................................................................................................................................................... 15 1.3.8. Calibration and compensations ........................................................................................................................................................ 16 1.3.9. Extended operating range ................................................................................................................................................................ 16 1.3.10. Multi range-finder application......................................................................................................................................................... 16 2. Hardware Design.................................................................................................................................................................................... 17 2.1. What performance can be achieved? ..................................................................................................................................................17 2.2. General Hardware Configuration.........................................................................................................................................................18 2.3. Power Supply, Clock generation..........................................................................................................................................................18 2.4. On-chip LED driver.............................................................................................................................................................................. 19 LEDs with a +5V supply.............................................................................................................................................................................19 Short range application design (LED supply from +8.5V) ......................................................................................................................... 19 Mid range application design (LED supply from +8.5V) ............................................................................................................................ 20 2.5. External LED driver..............................................................................................................................................................................20 3. Instruction Set......................................................................................................................................................................................... 21 3.1. 2-wire serial interface...........................................................................................................................................................................21 3.1.1. SCLK line.......................................................................................................................................................................................... 21 3.1.2. SDATA line........................................................................................................................................................................................ 21 3.2. Commands & responses..................................................................................................................................................................... 23 3.2.1. Command: Commands & Integration times ..................................................................................................................................... 23 3.2.2. Response: Distance..........................................................................................................................................................................24 3.2.3. Response: Valid & saturated pixels .................................................................................................................................................. 24 3.2.4. Response: Q-subsample QSx.......................................................................................................................................................... 24 3.2.5. Response: Ambient-light level.......................................................................................................................................................... 25 3.2.6. Response: Temperature................................................................................................................................................................... 25 3.3. Communication tasks.......................................................................................................................................................................... 26 3.3.1. Measurement sequence (Distance or ambient-light) ....................................................................................................................... 26 3.3.2. Read sequence (Valid & saturated pixels, Q-subsample QSx, Temperature) ................................................................................. 26 3.3.3. Error detection by the microprocessor ............................................................................................................................................. 26 3.3.4. Reset and recovery sequence sequence ......................................................................................................................................... 27 3.3.5. Error detection by the epc600 chip ...................................................................................................................................................27 3.3.6. Cycle times & response time............................................................................................................................................................ 28 Integration time.......................................................................................................................................................................................... 28 Measurement time..................................................................................................................................................................................... 28 Communication time.................................................................................................................................................................................. 28 Data processing time................................................................................................................................................................................. 28 Measurement cycle time............................................................................................................................................................................28 Response time........................................................................................................................................................................................... 28 LED on-time and LED duty cycle...............................................................................................................................................................28 4. Optical Design Considerations............................................................................................................................................................... 29 Photosensitive area................................................................................................................................................................................... 29 Signal sensitivity........................................................................................................................................................................................ 29 Ambient-light suppression..........................................................................................................................................................................29 Operating range......................................................................................................................................................................................... 29 IMPORTANT NOTICE...................................................................................................................................................................................... 30 © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 2 / 30 Datasheet epc600 - V1.3 www.espros.ch Absolute Maximum Ratings (Note 1, 2) Operating Ratings Supply Voltage V DD Voltage to any pin except V DD according voltage class V SC (Note 3) -0.5V to +9.5V -0.3V to V SC+0.3V Operating temperature (T A) Humidity, non-condensing Storage temperature (T A) Soldering Lead Temperature (T L), 4 sec -65°C to +150°C +260°C -20°C to +65°C 5% to 95% Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating conditions indicate condi tions for which the device is intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see Electrical Characteristics. Note 2: This is a highly sensitive CMOS mixed signal device with an ESD rating of JEDEC HBM class 2 ( 2kV to < 4kV) except for the pins VDD, VDDIO and SCLK with an ESD rating of JEDEC HBM class 1B ( 0.5kV to < 1kV). Handling and assembly of this device should only be done at ESD protected workstat ions. Note 3: For voltage classes V SC refer to Figure 4 and Table 4. Electrical Characteristics Operational Ratings - unless otherwise specified. Symbol Parameter Conditions / Comments VSC Min. Typ. Max. Unit VDD Supply voltage at VDD 8.5V +8.0 +8.5 +9.0 V VDD-PP Ripple on VDD peak-to-peak 8.5V 100 mV IDD-Average Supply current IDD-Peak Supply current DC average , excl. LED driver current 8.5V 20 mA peak, excl. LED driver current 8.5V 30 mA VDDBS Bias voltage no drift allowed -5.0V -5.1 V VDDBS-PP Ripple on VDDBS peak-to-peak -5.0V 50 mV IDDBS Bias current -5.0V 1.0 mA VLED Voltage at LED maximum +5.0V 5.0 V ILED-ON Sink current at LED open drain driver +5.0V 180 mA VLED-ON Forward voltage at LED @ ILED-ON = 180mA +5.0V VDigital-OH Output high voltage at SDATA +5.0V 4.5 5.2 V VDigital-OL Output low voltage at SDATA +5.0V 0 0.5 V IDigital-OH Output current at SDATA, DC, average +5.0V 0.1 mA IDigital-OL Output current at SDATADC, sink current +5.0V 8.0 mA CDigital-Out Load capacitance +5.0V 30 pF VDigital-IH Input high voltage at SDATA and SCLK +5.0V 4.0 5.0 V VDigital-IL Input low voltage at SDATA and SCLK +5.0V 0 1.0 V IDigital-In Input leakage current except VDDT, DC +5.0V 1.0 μA IDigital-In Input current at VDDT; DC +5.0V 42 μA RDOWN Termination resistor at VDDT; pull-down resistor +5.0V 120 kΩ CDigital-In Input capacitance +5.0V -4.9 -5.0 200 mV 3 pF Table 1: Electrical characteristics © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 3 / 30 Datasheet epc600 - V1.3 www.espros.ch Timing and optical Characteristics Operational Ratings - unless otherwise specified. Symbol Parameter Conditions / Comments Min. Typ. Max. Unit tON Power-up rise time at VDD 1 10 ms tINIT Start-up time tOFF Power drop-down time at VDD 1 100 ms 10 ms fXTAL Center frequency of the crystal oscillator (or ceramic resonator) ΔfXTAL Frequency deviation of the oscillator, any deviation is added as a linear distance error ΔφXTAL Phase jitter of the oscillator, peak-to-peak, cycle to cycle fSCLK Clock frequency of SCLK, 2-wire interface tSCLK Cycle time of SCLK2, 2-wire interface, SCLK = 1/fSCLK 100 tH / tL HIGH / LOW period of SCLK2, 2-wire interface, refer to Table 8 50ns fMOD LED modulation frequency at pin LED see Figure 14, standard products fixed 10MHz, (customer specific factory setting possible: 1.25 - 10MHz) tLED-rise/fall Required rise/fall time of the illumination LED @ 50 ohm load Remark: Use high speed LEDs with short switch ing times e.g. Osram SFH4059, Vishay VSMB2000, Stanley DNK5306, etc. ASENSOR Photosensitive area of the sensor SAC AC sensitivity (conversion rate) for distance measurement (modulated light), refer to Table 3 and Figure 14. @ λ = 850±50nm, Integration time = 103 μsec. Note: The chip does internal an averaging over the sensitive area, refer to chapter 1.3.4. SDC DC sensitivity (conversion rate) for ambient-light measurement (unmodulated light), refer to Table 3 and Figure 14 @ λ = 850±50nm, Integration time = 103 μsec. Note: The chip does internal an averaging over the sensitive area, refer to chapter 1.3.4. AAC Received modulated light dynamic range for distance measurement amplitude 50 1'000 LSB ADC Ambient-light amplitude dynamic range for ambient-light measurement 50 1'000 LSB ESup Ambient-light suppression @ λ = 850±50nm, Integration time = 103 μsec, total power on sensor area 40 4 λmax Peak wavelength maximum sensitivity, see Figure 2 λ Wavelength range operating range φ50% Half angle see Figure 3 4 MHz ±100 ppm 50 ps 10 MHz ns 1.0ms 10 ns MHz 12 ns 320x320 μm 31 nW/ cm LSB 12.3 nW/ cm LSB 2 2 W/m2 μW/Sensor 850 550 nm 1'000 ±60 nm deg Table 2: Timing and optical characteristics © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 4 / 30 Datasheet epc600 - V1.3 www.espros.ch Symbol Parameter Conditions / Comments Min. tINT Integration time refer to Figure 14, programmable in 16 binary steps 1.60 tMEAS Measurement time refer to Figure 14 0.8 DR Dynamic range fixed integration time using integration times 1.6μs, 13.2μs, 205μs using the full range of integration times 32 DUA Operating range unambiguity range, @10MHz LED modulation frequency ΔDRES Distance resolution @10MHz LED modulation frequency, ≙ 1 LSB ΔD Distance noise single shot, 1σ value, ratio ambient-light : modulated light < 60dB ratio ambient-light : modulated light < 70dB for amplitude values inside AC dynamic range Typ. 1.2 Max. Unit 52'600 μs 212 ms 110 dB dB dB 15.0 m 80 0.5 cm 2.5 12.0 DOFFSET Distance offset compensation to be done by the external micro processor ΔDDRIFT Distance drift @ temperature range from -20°C to +65°C; compensation to be done by the external micro processor mm mm Table 2 cont.: Timing and optical characteristics Other Parameters Operational Ratings and λ = 850±50nm, AOI = 0°, LED modulation frequency = 10MHz - unless otherwise specified. Sensitivity: epc600 with bandpass filter @ integration time 103μs max. AC amplitude (1'000 LSB) without filter 640nm ± 27.5nm 860nm ± 32.5nm 940nm ± 30nm sunlight equivalent 407 nW/mm 2 310 nW/mm2 407 nW/mm 2 53 W/m2 70 klx min. ambient-light suppression E Sup 40 W/m 69 klx 2 53 W/m 192 klx 2 Table 3: Sensitivity and ambient-light suppression vs. wavelength 500nm 1 630nm 850nm 950nm 100.00 0.8 0.7 0.6 Reflectance (%) Relative Sensitivity 0.9 0.5 0.4 0.3 10.00 0.2 0.1 0 1.00 500 600 700 800 900 0 1000 Figure 2: Relative spectral sensitivity (S λ) sensitivity S AC vs. wavelength Characteristics subject to change without notice 20 30 40 50 60 70 80 90 Angle of incidence (deg) Wavelength [nm] © 2014 ESPROS Photonics Corporation 10 Figure 3: Reflectance vs. illumination angle (AOI) 5 / 30 Datasheet epc600 - V1.3 www.espros.ch Pin Configuration Voltage classes XTAL2 XTAL1 NC4 NC3 LED VDDCP 12V 16 15 14 13 12 11 10 VDD 15 16 8.5V VDDPLL 10V 17 NC1 24 23 GNDPLL GNDLED 18 10 VDDHPX 3 8 GND 1.8V 20 SCLK 1 22 3 HLLED VDDCORE VDDT NC2 7 20 VDDIO 4 5 6 GNDM VREF VDDBS 18 Pin No. Type VSC SDATA SCLK VDDPX VDDHPX HLLED/NC2 VDDCP NC1 VDDBS GND GNDA GNDPLL 21 22 24 Figure 4: Pin configuration Pin Name VDDPLL VDDIO 19 GNDA 21 2 VDDT VDDCORE VDDPX 1 -5V GNDM NC4 VREF 19 SDATA NC3 epc600 Top View 5V LED XTAL2 VDD 4 9 XTAL1 12 13 14 2 17 5 7 8 9 11 6 GNDLED 23 Figure 5: Schematic symbol Description SDATA 19 DOUT DIN +5.0V Serial data, bidirectional data transmission of the 2-wire interface SCLK 20 DIN +5.0V Serial clock input SCLK of the 2-wire interface LED 12 AOUT +5.0V LED driver output, high current, open drain, square-wave signal XTAL1 15 AIN +1.8V Oscillator input, use only with crystal (or ceramic) oscillator XTAL2 16 AOUT +1.8V Oscillator output, use only with crystal (or ceramic) oscillator VDD 10 SUPPLY +8.5V Power supply +8.5V VDDCORE 2 SUPPLY +1.8V Decoupling of internal digital core supply +1.8V VDDPLL 17 SUPPLY +1.8V Decoupling of internal PLL supply +1.8V VREF 5 SUPPLY +5.0V Attention: Do not connect this pin VDDIO 7 SUPPLY +5.0V Decoupling of the internal internal I/O supply +5.0V VDDPX 8 SUPPLY +5.0V Decoupling of the internal pixel reference voltage +5.0V VDDHPX 9 SUPPLY +10V Decoupling of the internal pixel reference voltage +10V VDDCP 11 SUPPLY +12V Filter capacitor pin for the charge pump circuit +12V VDDBS 6 SUPPLY -5.0V Power supply: Bias voltage -5.0V VDDT 3 DIN +5.0V With pull-down resistor 120kOhm; connect to +5.0V. GND 21 SUPPLY --- Ground for digital circuitry +1.8V GNDA 22 SUPPLY --- Ground for analog circuitry, charge pumps and +5.0V I/O circuit GNDPLL 24 SUPPLY --- Ground for PLL GNDLED 23 SUPPLY --- Ground for LED driver GNDM 4 DIN NC1 +5.0V Connect to GND 18 +5.0V Attention: Do not connect this pin HLLED/NC2 1 +5.0V Connect this pin with a 1kOhm resistor to GND NC3 13 +5.0V Attention: Do not connect this pin NC4 14 +5.0V Connect this pin with zero ohm resistor to GND Table 4: Pin function descriptions Abbreviations to Table 4: VSC Supply class for matching components and I/O voltage levels DOUT Digital output DIN Digital input AOUT Analog output AIN Analog input © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 6 / 30 Datasheet epc600 - V1.3 www.espros.ch CSP-24 Package (all measures in mm, ) 0.200 1.325 0.450 0.200 0.450 Designed <Name> Approved <Name> <Data> M 1:1 DIN A4 Scale Page Part Name 26.02.2009 1 Part No. <x000 000> <Partname> This document is confidential and protected by law and international tra des. It must not be shown t o any third part y nor be copied in any f orm without our written pe.rmission Layout information 0.450 ∅ 0.300 0.450 0.150 0.200 0.450 0.200 File: 0.450 2.650 ±0.1 0.450 Via GND min. ∅ 1.00 1.325 Hole ∅ 0.50 - 0.60 0.450 0.320 2.77 +0.00/-0.16 Solder stop ∅ 1.40 0.320 Pin 1 2.76 +0.00/-0.16 2.650 ±0.1 Pin 1 Photosensitive area on the backside of the chip no solder stop inside this area 0.23 ±0.04 0.050 Solder balls Sn97.5Ag2.5 Circuit side (Frontside) Figure 6: Mechanical dimensions Figure 7: Layout recommendation Recommendations for a strong ground connection and for reliable soldering of solder balls: ■ Use a pad layout similar to Figure 7. Notice, all tracks should go underneath the solder mask areas. ■ To keep the noise floor low in the sensitive receiver path of the chip, a low ohmic and low inductive connection to the supply ground is needed. Figure 7 suggests a recommended grounding of the chip (if a ground plane is not feasible): Feed all grounds into a central via-hole with a drill diameter 0.5 - 0.60mm. ■ No additional connects to any pins inside of the opening of the solder mask. ■ The open via underneath the chip must be covered with a solder-stop lid, to prevent ascending solder during the soldering process. ■ Refer also to our application note AN04 and AN08 Assembly of Wafer Level Chip Scale (WL-CSP) Packages. Design precautions The sensitivity of the sensor area is very high in order to achieve a long operational range of the range-finder. Thus, the epc600 device is very sensitive to EMI. Special care should be taken to keep the chip away from the IR LED signal tracks and other sources which may in duce unwanted signals. ESD protection VDDPLL VDDCORE VDDBS VDD VREF VDDPX VDDHPX VDDCP VDDIO Highly sensitive CMOS mixed signal devices are sensible to electrostatic discharge (ESD). Figure 8 shows the principle how each pin of the chip is protected against ESD over-voltages by the corresponding safety elements. VDDCORE epc600 XTAL1 XTAL2 SDATA SCLK HLLED/NC2 NC1 GNDM VDDT LED NC3 LEDF GND GNDPLL GNDLED GNDLED GNDPLL GND GNDA GNDA Figure 8: ESD protection of the pins © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 7 / 30 Datasheet epc600 - V1.3 www.espros.ch Reflow Solder Profile For infrared or conventional soldering, the solder profile has to follow the recommendations of IPC/JEDEC J-STD020C (revision C and later) for lead-free assembly. The peak soldering temperature (T L) should not exceed +260°C for a maximum of 4 sec. Packaging Information (all measures in mm) Tape & Reel Information The devices are packaged into embossed tapes for automatic placement systems. The tape is wound on 178mm (7inch) or 330mm (13inch) reels and individually packaged for shipment. General tape-and-reel specification data are available in a separate datasheet and indicate the tape size for various package types. Further tape-and-reel specifications can be found in the Electronic Industries Association EIA-Standard 481-1, 481-2, 481-3. 8mm Pin 1 / Solder balls bottom side 4mm Figure 9: Tape dimensions epc does not guarantee that there are no empty cavities in the tape. Thus, the pick-and-place machine should check the presence of a chip during picking. Raster Ordering information 2.5mm 2.5mm LST Part number Part name Package File: RoHS compliance 27.07.2011 Page 1 Packaging method This document is confidential and protected by law and international trades. It must not be shown to any third party nor be copied in any form without our written permission . P100 037 epc600-CSP24 CSP24 Yes Reel Table 5: Ordering information © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 8 / 30 Datasheet epc600 - V1.3 www.espros.ch Functional Description This manual is arranged in the following sections: ■ Operation This general description of the operation and the functionalities is targeted at the user and application level. ■ Hardware Design All information regarding hardware design aspects are covered here. ■ Instruction Set Contains a detailed description of the data communication and the command set. ■ Optical Design Considerations The chapter where the user finds some design guidelines for developing appropriate optics and illumination for the device. 1. Operation 1.1. Introduction The epc600 chip is based on the 3D-TOF principle. Modulated light is sent out by a transmitter. This light is then reflected by the object to be detected and the returning light is sampled by a photosensitive sensor. The receiver compares the phase difference between the emitted and the received light and computes the time difference of the “time-of-flight”. This value multiplied by the speed of light (ca. 300'000km/sec) and divided by 2 corresponds directly to the distance. Object epc600 device Backscattered light with a time delay dependent on the distance between the object and the device Figure 10: The time-of-flight principle 1.2. General overview The epc600 chip is designed to enable simple and cost effective system designs. Together with a tiny microprocessor and few external components, a very low cost but fully functional TOF sensor system can be built (refer to Figure 11). The epc600 system-on-chip contains: ■ A full data acquisition path with a power driver for the LED, the photo-receiver, the signal conditioning, the A/D converter and the signal processing. ■ An on-chip controller managing the data acquisition and the data communication. ■ A 2-wire serial interface for the command and data communication. ■ A supply-voltage power management unit. epc600 Microprocessor IR LED DIST OUT SCLK SCLK SDATA SDATA CCD LED < 180mA 2-wire interface Figure 11: Basic application The measurement functionality supports distance and ambient-light measurement with variable integration times and on-chip temperature measurement for drift compensation. The sensitivity of the system can be adjusted o n the fly to the object reflectivity, the object distance and the ambient-light conditions by means of integration time. The longer the integration time, the higher the sensitivity. In cases where the illumination power of the built-in driver is not sufficient, the epc600 chip can also be used with an external LED driver. This allows longer operational ranges or faster measurements, resulting in a faster response time and a reduced ambient-light sensitivity. © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 9 / 30 Datasheet epc600 - V1.3 www.espros.ch 1.3. Operational mode This chapter lists the available features for the epc600-device. The range-finder works in combination with a tiny microprocessor. It operates according to a single shot principle. A command sent by the microprocessor sets the user parameters in the chip and stimulates either a distance or ambient-light measurement. The device executes the requested task standalone and sends back the answer (data) according to Figure 12. Measure n-1 Measure n Measure n+1 measurement cycle time tCYCLE Command: Set parameters Trigger capture Measurement n-1 Response: Read data Calculation n-1 Distances & Quality Command: Set parameters Trigger capture communication and data processing time Measurement n Response: Read data Calculation n Distances & Quality Command: Set parameters Trigger capture measurement time t MEAS Measurement n+1 Response: Read data Figure 12: Basic measurement cycle e.g. distance (or ambient-light) The microprocessor controls the parameter settings for the measurement and the start. It computes from the read-out data the final distance. This also includes applying the necessary correction algorithms based on quality, ambient-light and temperature data and to adapt the epc600 settings to the useful operational range and present scenery conditions. The epc600 chip supports range finding as a single spot distance measurement, ambient-light measurement (similar to an optical pow er-meter or “Luxmeter”) and temperature metering. 1.3.1. Distance measurement The distance measurement is done by single shots following the protocol in Figure 13, first section. Microprocessor Request measurement: - Select type - Select integration time - Send command 2-wire interface epc600 Idle Tx Command: 1a) Measurement of distance 2a) Measurement of ambient-light Set measurement type Set integration time Wait for response Do measurement Rx Read measurement data Send data Response: 1b) Distance 2b) Ambient-light Idle Calculate result Idle Request data: - Send command Tx Fetch data Command: 3a) Read pixel status 4a) Read Q-subsample QSx 5a) Read temperature Wait for response Read measurement data Send data Rx Idle Response: 3b) Valid & saturated pixels 4b) Q-subsample QSx 5b) Temperature Figure 13: 2-wire communication sequences: measurement (above) and data reading (below) © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 10 / 30 Datasheet epc600 - V1.3 www.espros.ch A command, including the measurement type and integration time, sent by the microprocessor to the 2-wire interface, sets the epc600-chip configuration and triggers the measurement. The device operates standalone to perform the distance measurement. When it is finished, the chip responds by sending the results: the distance value. It is without any calibration, correction or offset compensation. Based on this data, the microprocessor computes the final measurement result in regards to the necessary correction factors e.g. quality, offset, ambientlight and temperature drift. The actual result must be read first before starting the next capture cycle. The detailed method of communica tion and the instruction set are described in chapter 3.: Instruction Set. For more details refer also the the epc600 Handbook. The epc600 range-finder uses the time-of-flight principle. It is implemented with a repeating, continuous-mode modulation signal during the measurement phase (refer to Figure 14). Consequently, only signals returning within the maximum time slots can be detected unambiguously. This corresponds for the epc600 to a maximum operating range of 15m. Strongly reflected signals outside of this range may there fore interfere with the measurement. 1.3.2. System sensitivity, integration time and operating range The operational range of the complete system is limited by the sensitivity of the receiver as well as by the illumination power emitted by the modulating light source (e.g. LED). Light Intensity Measurement time tMEAS = 4x integration time tINT + system time tSYS Integration time tINT Ambient-light DC EDC Modulated light EAC-PP (peak-to-peak) Time Figure 14: The light detected by the receiver The system sensitivity consists of two factors: The hardware sensitivity SAC of the photo-sensor (refer to chapter: Timing and optical Characteristics) and the integration time t INT (exposure time). The measurement evaluation is done by computing the distance out of 4 samples received in one measurement cycle t MEAS. A sample is the collected power of the receiving light signal during the integration time (refer to E AC in Figure 14). This means the system's sensitivity relates to the integration time: The longer the integration time, the more sensitive the measurement. The measured irradiance EAC (uncalibrated) at the sensor surface can be calculate out of the AC sensitivity S AC, the used integration time tINT-AC, the reference integration time t INT-REF-AC and the amplitude AAC of the received modulated signal (refer to chapter 1.3.4.Quality of the measurement result) in the following way: E AC = S AC ⋅ t INT-REF-AC ⋅ A AC t INT-AC e.g. E AC = 31 2 nW/ cm 103 μ s ⋅ ⋅1'000 LSB = 16 μ W /cm2 LSB 205 μ s Illumination power, remission of the object (reflectivity), sensitivity of the sensor together with the integration time are limiting the distance operational range. For more detailed information, refer to epc's application note: AN02 Reflected power calculation. It will probably not be possible to cover the full operational range within one integration time step due to the dynamic range of the receiver's electronics. The possibilities to extend the operating range or to influence the response time are: ■ to adapt the integration time correspondingly to the necessary sensitivity as demonstrated in Figure 15. ■ or alternatively: use an additional, external LED driver to adjust the illumination to the needed system sensitivity level (refer to chapter 1.3.9.: Extended operating range). The easiest way is to adapt the integration time to the current illumination situation (e.g. in Figure 15). With the command formats, which allow adjusting of the integration time, it is easy to do. It is simple to change the integration time on the fly: a capture is initiated by a com mand sent to the chip. © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 11 / 30 Datasheet epc600 - V1.3 www.espros.ch Exposure time (Integration time) 4⋅T0 range n+2 2⋅T0 range n+1 T0 operational range n 0.5⋅T0 0.25⋅T 0 range n-1 range n-2 R0 2√2 Distance R R0 2 R0 √2 R0 R0⋅√ 2 R0⋅2 Figure 15: Example of operating ranges as a function of distance and exposure time based on doubling the light power to the sensor per range 1.3.3. Ambient-light suppression An important function of the range-finder is the ability to separate the self-emitted and reflected modulated light E AC from the ambient light EDC (refer to Figure 14). The built-in ambient-light suppression E Sup removes the DC or low frequent signal distortions, caused by foreign light sources e.g. sunlight, daylight, room illumination, etc., from the measuring signal. The user has not to take care of this, it is done by the chip automatically. To see the capability of this function, refer to Table 3 for example values as a function of the wavelength and compared to sunlight. Similar to the system's sensitivity of the modulated light, is the ambient-light suppression a function of the integration time. The longer the integration time, the more the measurement becomes sensitive to the ambient-light. Notes: ■ The ambient-light suppression of the chip must not be confused with the ambient-light measurement command. It is a fixed built-in functionality, which is removing the DC light component from the AC measurement signal only. ■ A DC or AC photo-signal can be generated by ambient-light (e.g. sunlight) or by cross-talk from the IR-LEDs. If this signal is above the stated maximum value, then the sensor or the input electronics are saturated. This blocks the detection of the AC modulation signal. 1.3.4. Quality of the measurement result The epc600 provides information on the quality and the validity of the received optical signal. This reflects the confidence level of the mea surement result. The better the received signal, the better and more precise the distance measurement will be. The primary quality indicator for the measured distance data is the amplitude value of the received modulated light A AC. After each measurement this needs to be calculated from the Q-subsamples QSx delivered by the chip(r efer to chapter 3.2.4. Response: Q-subsample QSx). This amplitude value is the feedback parameter that is used to set the integration time for the next measure ment. A AC = √ 2 (QS1+QS3)2 1 (QS0+QS2) ⋅ + 4 4 4 Quality indicator: Status & reason: Weak illumination: e.g. A AC < 50 LSB The signal has a reduced accuracy, because it is above, but close to the noise level. Action: Increase integration time for the next measurement Quality indicator: Status & reason: Sufficient illumination: e.g. 50 LSB < A AC < 100 LSB The signal quality and the accuracy is sufficient and not close to any limits. Noise level may be increased. Action: No action necessary. See note below © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 12 / 30 Datasheet epc600 - V1.3 www.espros.ch Quality indicator: Status & reason: Excellent illumination: e.g. 100 LSB < A AC < 1'000 LSB The signal quality and the accuracy is excellent and not close to any limits. Action: No action necessary. See note below Quality indicator: Status & reason: Too bright illumination: e.g. 1'000 LSB < A AC The signal is close to or above the limit of too much light (maximum signal limit). Action: Decrease integration time for the next measurement. See note below Note: Generally, the higher the received signal, the better and more precise the distance measurement will be. However, it is good practice to control the integration time such that an amplitude value between 100 ... 200 LSB is achieved. Higher values will only slow down the acqui sition rate due to longer integration times, but are not significantly improving signal to noise ratio. The quality indicator for the ambient-light measurement is the ambient-light amplitude ADC. The rules to apply are the same as for the modulated light amplitude. The quality indicator for the distance noise is the ratio AMR of ambient-light to the modulated light. This value may be calculated and used additionally to the above amplitude value if the respective application is subject to intense ambient light. Quality indicator: Ratio AMR of ambient-light to modulated light AMR[dB ] = 20⋅log ( ) EDC EAC e.g. AMR[dB ] = 20⋅log ( ) 792μ W /cm2 = 34dB 2 16μ W /cm Refer for EDC to chapter 1.3.5. Ambient-light measurement (optical power-meter) and for EAC to chapter 1.3.1. Distance measurement. Status & reason: Action: This ratio is one of the influencing factors on the distance noise (refer to Table 2, section Distance noise) < 60 dB: excellent No action necessary. < 70 dB: sufficient > 70 dB: weak Is a lower noise level needed, do the next measurement with a longer integration time or an increased illumination power. Do the next measurement with a longer integration time or an increased illumination power. There are also validity indicators delivered by the chip after a measurement. These will help to detect saturated pixels as a result of too much illumination or too long integration time. Validity indicator: Meaning: How to use: MIN_VALID_PIX (refer to chapter 3.2.3.Response: Valid & saturated pixels ) The chip internally detects saturation of pixels and internal signal electronics and flags them non-valid. Since there are four samples for one measurement, a different number of saturated pixels may internally be detected for each of the samples. However, the chip output number is the valid pixel count from the sample with the least valid pixels. The subsequent distance calculation routine uses only this subset of valid pixels. Therefore, the higher the MIN_VALID_PIX value, the higher the accuracy and reliability of the distance data will be. A low MIN_VALID_PIX value most likely indicates a global saturation of the pixel field resulting from a too long inte gration time and/or a too bright illumination. Such a state will also display in the amplitude value (see above). However, there may be situations where the global illumination is appropriate but there are individual pixels driven into saturation. This can occur if very bright (high-reflecting) areas are within the scene and blind individual pixels(e.g. a painted machine part with a small, chrome-polished area). In such a situation, the MIN_VALID_PIX count may help to differentiate if the shot is still containing enough valid pixels for a reliable distance calculation. What values are acceptable has to be established within the context of the respective application. As a safe value we recommend to use only measurements with a value of MIN_VALID_PIX>60. Validity indicator: MAX_SAT_PIX (refer to chapter 3.2.3.Response: Valid & saturated pixels ) Meaning: The MAX_SAT_PIX is a complementary value to the above MIN_VALID_PIX value. But it counts only the saturated pixels (not the subsequent signal electronics). The lower the MAX_SAT_PIX value, the higher the accuracy and reliability of the distance data will be. Like above. As a safe value we recommend to use only measurements with a value of MIN_SAT_PIX<5. How to use: Remember, the epc600 chip is using a sensor array with 64 pixels and the single distance output is an average of these pixels. The two parameters above indicate how many of these pixels are actually used for this average calculation. Refer to the epc600 Handbook for more details on the averaging algorithm. Table 6 shows a quality decision matrix as a summary of the validity and quality parameters for the distance measurement. © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 13 / 30 Datasheet epc600 - V1.3 www.espros.ch Step Sensor status Saturated pixels Valid pixels Modulated light amplitude Ambient to modulated light MAX_SAT_PIX MIN_VALID_PIX AAC AMR Action 1 Saturation or bright object within scene > max. limit (e.g. 5) Repeat measurement with decreased integration time and/or illumination 2 Saturation or bright object within scene < max. limit < min. limit (e.g. 60) 3 Over-exposure or bright object within scene < max. limit > min. limit > 1'000 LSB Repeat measurement with decreased integration time or illumination 4 No object detected < max. limit > min. limit < Repeat measurement with increased integration time or illumination 5 Too much ambient-light < max. limit > min. limit 50 LSB … 1'000 LSB > 60 db (or > 70 dB) Repeat measurement with increased integration time or illumination 6 Object detected < max. limit > min. limit Excellent: 100 … 1'000 LSB Sufficient 50 … 100 LSB < 60 db (or < 70 dB) No action necessary Repeat measurement with decreased integration time and/or illumination 50 LSB Note: min. and max limits are customer defined acceptable values depending on the application Table 6: Quality decision matrix 1.3.5. Ambient-light measurement (optical power-meter) Instead of reading distance data, the epc600 chip can measure the ambient-light level (Refer to 3.2.1.: Command: Commands & Integration times and 3.2.5.: Response: Ambient-light level). Functions of this feature are: ■ Use to compensate deviations in the distance measurement caused by the presence of ambient-light. ■ Monitor the ambient-light level during the distance measurement to prevent faulty conditions. ■ Use the ecp600 as an optical power-meter (“Luxmeter”) e.g. for brightness control. ■ or in combination e.g. where the presence or absence of an object in the environmental illumination needs to be controlled. The measured irradiance E DC (uncalibrated) of the received ambient-light at the sensor surface can be calculate out of the DC sensitivity SDC, the used integration time t INT-DC, the reference integration time t INT-REF-DC and the amplitude A DC of the received modulated signal (refer to chapter 3.2.5.: Response: Ambient-light level) in the following way: E DC = S DC⋅ t INT-REF-DC ⋅ A DC t INT-DC e.g. E DC = 12.3 2 nW/cm 103 μ s ⋅ ⋅1'000 LSB = 792 μ W /cm2 LSB 1.6 μ s Notes: ■ The quality indicator for the ambient-light measurement i s the ambient-light amplitude A DC. The rules to apply are the same as for the modulated light amplitude. ■ The ambient-light measurement is a metering functionality only, which can be used for distance correction or ambient-light reading. It is completely independent of the chip internal ambient-light suppression function that eliminates DC light components from the measure ment signal (refer to chapter 1.3.3.: Ambient-light suppression). 1.3.6. Temperature metering An on-chip temperature sensor provides uncalibrated temperature readings. The data access follows the protocol in Figure 13, second section. ■ This allows compensation of signal drifts caused by changing thermal conditions in the light source and the sensor. ■ If the user does his own calibration (e.g. °C or F), he can use it as a temperature sensor too. © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 14 / 30 Datasheet epc600 - V1.3 www.espros.ch 1.3.7. Measurement sequence A basic possible measurement flow is given in Figure 16: ■ Execute a distance measurement and check the validity and quality of the signals. If action is needed, act accordingly. ■ If the camera operates in an ambient-light changing condition, occasionally read the ambient-light for quality check and compensation. ■ In thermally changing conditions, occasionally read the temperature for compensation. ■ Calculate, based on the correction data, the final distance value – or whatever is needed. START measurement increase integration time MEASUREMENT distance decrease integration time READ pixel status validity? sat. pixel > max. limit (e.g. 5) all other validity? valid pixel < min. limit (e.g. 60) READ Q-subsample QSx Calculate mod. amplitude AAC AAC < 50 LSB No object ? quality? AAC > 1'000 LSB all other MEASUREMENT ambient-light Calculate ratio AMR ambient to mod. light AMR > 60 dB (or >70dB) optional quality? all other READ temperature optional, e.g. once per second AAC < 100 LSB all other Calculate corrected distance quality? yes continue? no END measurement Figure 16: Principle measurement flow This flow is not only for detecting objects: It is also possible to observe and track the object (once captured). © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 15 / 30 Datasheet epc600 - V1.3 www.espros.ch 1.3.8. Calibration and compensations Due to the fact that the range-finder chip does not know its surrounding environment and the phase-shifts caused by the electronic implementation and also due to manufacturing tolerances, a calibration of the sensor is necessary. Whereas a simple light barrier doesn't need the same accuracy as a range-finder, the compensation and the required calibration is depen dent on the application. Influencing variables for various attributes are: ■ Distance: Offset, Slope scaling, Linearity, Reflectivity, Quality, Ambient-light, Integration time, Temperature. ■ Reflectivity of the object: Quality, Ambient-light. ■ Ambient-light: Offset, Slope scaling, Linearity, Integration time, Temperature. ■ Temperature: Offset, Slope scaling, Linearity. These compensations are necessary for the microprocessor to correct the raw distance data in the final measurement. 1.3.9. Extended operating range The epc600 is a range-finder designed as a system-on-chip for minimum part count circuits. Therefore, a LED driver is integrated on-chip. In cases where the illumination, achieved with the built-in driver, is not sufficient to detect near and far objects in the expected operational range or in the necessary response time, the epc600 chip can be used with a more powerful external LED driver (refer to chapter 2.5. External LED driver). 1.3.10. Multi range-finder application Light barriers are not always operating in a single sensor application. In some applications, more than one sensor is deployed to partially or entirely cover the same observation field. The epc600 range-finder uses signal-processing based on the sinusoidal modulation theory of the time-of-flight principle.The LEDs are modulated with 10MHz square-wave and a duty cycle of 1:1. There is no coding in the modulation signal to make each device unique. To date, in multi range-finder applications, cross-talk between the signals of closely placed individual sensors can occur. The single shot principle of the epc600 chip allows an easy synchronization of multiple sensors by a fixed time synchronization between range-finder devices (sequencing of sensors). © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 16 / 30 Datasheet epc600 - V1.3 www.espros.ch 2. Hardware Design 2.1. What performance can be achieved? A typical example of an application is a very small, single spot distance gauge (refer to Figure 17). Illumination LEDs Figure 17: Low power, high performance distance gauge. Size: 32 x 22 x 25 mm epc600 chip with IR filter on top Figure 18: Chip on PCB board In this example, a range of up to 4m can be expected on white targets when using: two SFH4059 LEDs directly driven by the LED pin with a collimator lens of 17mm focal length, a receiver lens of approx. 15x15mm with a focal length of 17 mm and an integration time t int of 410µs. t RESPONSE = 2⋅(4⋅t INT+0.798ms) + 0.1ms = 4.976ms The response time in this application is: (refer also to chapter: Response time). D1A BAV99 D1B BAV99 VDD +8.5V C2 1μ C10 27p + C1 10μ +5V Microprocessor Y1 4MHz 16 XTAL1 LED1 XTAL2 NC3 epc600 C11 27p D1 BAS40 10 VDD 15 4 3 GNDM NC4 VDDCORE VDDT VDDPLL R4 10k VREF VDDIO 19 SDATA 20 SCLK 1 R4 1k 18 SDATA VDDPX SCLK VDDHPX HLLED/NC2 VDDCP NC1 VDDBS GND GNDA GNDPLL 21 22 24 LED1 SFH4059 LED2 SFH4059 12 13 R3 0R 14 2 17 5 7 8 9 11 6 C4 1μ C5 3μ3 C7 3μ3 C9 10n R1 27R C3 1μ R2 4k7 C12 100n C6 3μ3 C8 100n GNDLED 23 VDDBS -5.0V GND GND Low Z, fast switching connection (as short and wide conductors as possible) Figure 19: Minimum part count application © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 17 / 30 Datasheet epc600 - V1.3 www.espros.ch 2.2. General Hardware Configuration The general hardware configuration section covers all design aspects for an epc600 circuit. 2.3. Power Supply, Clock generation The external voltage supplies are +8.5V DC as a main supply and -5.0V DC as a bias voltage. Both supplies need to be stable, well regu lated and with a low level of noise and ripple voltage (because the epc600 chip is a sensitive, highly amplifying device). All other necessary voltages are generated on-chip. The internally generated voltage levels V SC (see Table 4) have to be taken into consideration in order to choose the right components for the design. All necessary power supply decouplings and the supply of the external reference clock have to be designed according to Figure 20 and Table 7. Capacitors C3 – C9 are used for decoupling of the internally generated voltages. The Schottky diode D1 is vital to ensure a correct power-up of the device. VDD +8.5V + C1 C2 D1 10 VDD C10 15 Y1 16 C11 XTAL1 LED XTAL2 NC3 epc600 +5V 4 3 GNDM NC4 VDDCORE VDDT VDDPLL R3 VREF VDDIO 19 20 1 18 R1 SDATA VDDPX SCLK VDDHPX HLLED/NC2 VDDCP NC1 VDDBS GND GNDA GNDPLL 21 22 24 12 13 R2 14 2 C3 17 C4 5 7 C5 8 C6 9 C7 11 C8 6 C9 VDDBS -5.0V GNDLED 23 GND Figure 20: Main power supply decoupling and clock supply Part No. Pin Pin No. Component value Min. Nom. Max. 10μF VSC Type C1 VDD 10 +8.5V C2 VDD 10 +8.5V Ceramic X7R C3 VDDCORE 2 1μF 1μF 3.3μF +1.8V Ceramic X7R C4 VDDPLL 17 1μF 1μF 3.3μF +1.8V Ceramic X7R C5 VDDIO 7 3.3μF 3.3μF 10μF +5.0V Ceramic X7R C6 VDDPX 8 3.3μF 3.3μF 10μF +5.0V Ceramic X7R C7 VDDPXH 9 3.3μF 3.3μF 6.8μF +10V Ceramic X7R C8 VDDCP 11 10nF 100nF 100nF +12V Ceramic X7R C9 VDDBS 6 10nF 10nF 20nF -5.0V Ceramic X7R C10 XTAL1 15 27pF +1.8V Ceramic NP0 C11 XTAL2 16 27pF +1.8V Ceramic NP0 Y1 XTAL1 & XTAL2 15 & 16 4 MHz D1 VDD & VDDCP 10 & 11 R1 HLLED 1 R2 NC4 R3 SDATA 1μF Crystal-oscillator Schottky diode 1kOhm +5.0V Resistor 14 zero Ohm +5.0V Resistor 19 see chapter 2-wire serial interface +5.0V Resistor Leave open the pins NC1, NC3 and VREF. They do not require any termination. Table 7: Component values © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 18 / 30 Datasheet epc600 - V1.3 www.espros.ch 2.4. On-chip LED driver A feature for the minimum part count system is the on-chip LED driver. Figure 21, Figure 22 & Figure 23 show examples for possible circuits. The design has to take in consideration that these LEDs are switched very fast (e.g. 10MHz square-wave) and with high power (<180mA). Suggested are high speed LEDs with short switching times e.g. Osram SFH4059, Vishay VSMB2000, Stanley DNK5306. The layout needs to be well decoupled and with low Z conductors. Notes: ■ Take care that the voltage at pin LED do not exceed the specified operational range of maximum +5V. ■ The signal processing of the epc600 chip is based on a sine-wave modulated light-signal. All descriptions in this manual are related to this. However, to simplify the LED driver circuit as well to reduce the power-losses of the LED, the chip uses a square-wave modulated signal for the LED. This change together with all the other non-linear influences on the signal path leads to only a small error, which can easily be corrected in the measurement data (refer to chapter 1.3.8. Calibration and compensations). LEDs with a +5V supply If a +5V supply is available, the LEDs can simply be supplied by this as shown in Figure 21. Resistor R1 limits the LED current <180mA. For the LED power dissipation calculation, refer to chapter 3.3.6.: Cycle times & response time. VLED = 5V LED1 SFH4059 LED2 SFH4059 epc600 + LED R1 9R GND C3 100nF C4 10μF GNDLED GND_LED GND Low Z, fast switching connection Figure 21: Short range application with +5Vdecoupled LED supply Short range application design (LED supply from +8.5V) The circuit in Figure 22 drives two power IR LEDs. The output LED is driven by an open drain switching transistor. The illumination intensi ty of the LEDs is defined by the current flowing through the resistor R1. For the output LED = on, the current of the resistor R1 is <180mA. In order to have safe voltage operating conditions for the output LED (max. +5V), there is a minimum current of <1mA flowing through the LED diodes and the D1 diodes in the off-state. This also gives the advantage of the enhanced switching performance for the LEDs. This off-current is set by the resistor R2. C3 and C4 are the charge capacitors to supply the LEDs. In order to support the required fast switch ing, C3 shall be of a ceramic type. The decoupling of the supply of the epc600 chip is done by C1 and C2 (ceramic type). The resistor R3 decouples the LED feeding circuit from the ep600 supply. The voltage drop of the diodes D1A and D1B adjust the voltage supply level to the LED supply level. The advantage of this concept is that it gives a good decoupling between the epc600- and the LED-supply. For the LED power dissipation calculation, refer to chapter 3.3.6.: Cycle times & response time. VDD = 8.5V VDD = 8.5V + C1 10μF R3 15R GND GND VDD R1 27R GND GNDLED C3 100nF C2 100nF C4 10μF R2 4k7 R4 27R GND Figure 22: Short range application with a decoupled LED supply Characteristics subject to change without notice C3 100nF LED GND Low Z, fast switching connection © 2014 ESPROS Photonics Corporation LED3 SFH4059 epc600 + LED GND LED1 SFH4059 LED2 SFH4059 LED2 SFH4059 epc600 C2 100nF D1B BAV99 LED1 SFH4059 VDD + C1 10μF D1A BAV99 GNDLED R3 4k7 Low Z, fast switching connection Figure 23: Mid range application with a minimum part count circuit 19 / 30 Datasheet epc600 - V1.3 www.espros.ch Mid range application design (LED supply from +8.5V) The circuit of Figure 23 is a minimum part count design for a more powerful illumination (3 LEDs are equal to 50% more illumination ener gy). The design considerations are exactly the same as before. The difference is the additional third LED3, which replaces the diodes D1A and D1B, in order to have more powerful illumination. As it is used as a minimum part count design, the decoupling between the LED supply circuit and the epc600 supply is not of the same quality as in the short range example before. Therefore, the layout design regarding the noise and ripple voltage has to be done very carefully. 2.5. External LED driver For a more powerful, sensitive or fast system application with an epc600 chip, the use of an external LED driver is an option. The design has to take into consideration that the LEDs are modulated at high frequencies (e.g. 10MHz) and with high power. So far, the layout needs to be well decoupled and with low Z conductors. The schematic has to follow the correct signal inversions as given in Figure 24. This is important in order to have the correct phase for the modulation. Note: Take care that the voltage at pin LED do not exceed the specified operational range of maximum +5V. epc600's pin LED is driven by an open drain switching transistor. The pull-up termination resistor R1 tied to the V_LOGIC supply (+5V) guarantees safe voltage operating conditions for the output LED. The modulation signal of output LED feeds a fast inverting digital buffer IC1. It drives the fast switching transistor T1. T1 switches the current through LED1-LEDn on/off in order to modulate the light. Output LED = low corresponds to light = on. As opposed to the on-chip driver, such a design can have additional light levels as the circuit in Figure 24 shows. An I/O port of the microprocessor switches the intensity to the LOW or HIGH level. IC1 and IC2 are the necessary selecting logics to drive the transistors T1 and T2. The illumination (current through LED1-LEDn) is controlled by R2 and R3 for the high and the low illumination level. V_LED LED1 VDD +8.5V C1 100nF VDD LEDn V_LOGIC epc600 R2 R1 Microprocessor LED SCLK SDATA 2-wire interface GND C2 + C3 IC1 T1 SCLK SDATA R3 IC2 GNDLED T2 GND_LED GND HIGH LOW Figure 24: Long range or fast response application (principal schematic) Advantages of this circuit are: the free design of the illumination power (number of LEDs), the additional selectable light levels for extend ing the operational range, the independent voltage supply for the LEDs and the strong decoupling of the epc600 supply and LED circuitry. © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 20 / 30 Datasheet epc600 - V1.3 www.espros.ch 3. Instruction Set The 2-wire serial interface allows the user to communicate with the epc600 chip. The graph of the principle communication flow is in Figure 13. Starting a measurement, reading the result and setting the correct user parameters for operation are the main functions. All configurations are set at run-time, are loaded immediately and are not stored in the chip. 3.1. 2-wire serial interface The interface is for single slave use. It is targeted to operate up to a 10MHz clock frequency. Only 2 wires, one bidirectional data transmis sion SDATA and a clock line SCLK, are needed (refer to Figure 25). This allows the use of a tiny microprocessor as a controller for the chip. Based on a handshake protocol the chip is either receiving or transmitting data during active clock cycles. +5.0V VDD +8.5V VDD VDD XTAL1 LED XTAL2 NC3 Microprocessor epc600 +5.0V VDDT VDDCORE GNDM VDDPLL VREF R1 VDDIO I/O1 SDATA I/O2 SCLK 2-wire interface LEDF VDDPX VDDHPX HLLED/NC2 VDDCP NC1 GND GND GND GND VDDBS GNDA GNDPLL GNDLED Figure 25: 2-wire interface wiring (Note: For details to R1 see section SDATA line) 3.1.1. SCLK line SCLK is the serial clock signal. It is unidirectional and always driven by the microprocessor. It is switched between LOW and HIGH state. The maximum 'HIGH' pulse length is not defined. The maximum 'LOW' pulse length must be < 1ms. ERROR handling: A 'LOW' pulse > 1ms will reset the epc600 chip. 3.1.2. SDATA line SDATA is the serial data line. It is used in a bidirectional way. It is switched between LOW and high-ohmic state. Depending on the communication direction, it is either driven to LOW by the microprocessor or the epc600 chip (refer to Figure 25). A “wired-OR” compatible I/O circuitry on either side is used to handle unexpected error situations. It avoids permanent damage of each party in case they drive opposite logic values. The microprocessor can achieve the Wired-OR connection by using programmable open-drain I/O pads, or writing a permanent logic LOW to the output and switching the line between the high-ohmic and transparent modes. A pull-up resistor R1 to +5.0V will terminate the line to logic HIGH during the high-ohmic state. If the rise time of the SDATA line is not fast enough, the user may either enable an embedded pullup resistor in the microprocessor or add on each side of the line, close to the pins, external resistors in parallel. ERROR handling: If the epc600 device detects a communication error, it will pull the SDATA line permanently to LOW until the interface will be reset. The general waveform definition and timing are listed in Figure 26 and Table 8. In the idle state, the SCLK and SDATA lines are in the high state (outputs are in tristate mode terminated with a pull-up resistor). The trans mission is always initiated with a start bit on the SDATA line: SDATA = low. This forces the microprocessor to clock the SCLK line with the necessary number of cycles for sending or reading the data. The falling edge of the clock puts the data to the SDATA line. At the time of the rising edge, the data is valid and readable. After the last rising clock edge the sender unlocks the SDATA line and both lines remain in the high state. © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 21 / 30 Datasheet epc600 - V1.3 www.espros.ch Idle Sender writes to SDATA SCLK CLK1 LOW CLK2 high-ohmic LOW IDLE S trfSCLK tH MSB tLSBH CLKn tDH tL ≈≈ tDR SDATA trfSCLK tSCKL ≈ tS HIGH Idle LSB Sender pulls SDATA to low: Hand-shake signal for WRITE IDLE Sender changes mode: from WRITE to IDLE Figure 26: General waveforms for 2-wire transmission (telegram) Symbol Parameter Min. SCLK 2-wire serial clock SDATA Serial data, bidirectional transmission tSCLK Cycle time of SCLK 100 ns tH High period of SCLK 50 ns tL Low period of SCLK (refer to ERROR handling) trfSCLK Rise or fall time of SCLK (20% - 80% of signal amplitude) tS First negative SCLK edge after negative edge of SDATA 100 ns tDR Data ready before positive SCLK edge 50 ns tDH Data hold after positive SCLK edge 0 ns tLSBH Data hold after positive SCLK edge of last bit transmitted (LSB) 0 ns 50ns Typ. Max. Unit 1.0ms 10 ns Table 8: General timing 2-wire transmission © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 22 / 30 Datasheet epc600 - V1.3 www.espros.ch 3.2. Commands & responses The epc600 device works on a task principle: The chip is in a idle state and performs a single measurement or a read-out on command only (refer to Figure 13). The microprocessor sends a command to the chip. It is processed immediately. The tasks are: Execute a measurement or read data. When the processing of the instruction is finished, then the chip sends back the answer to the controller by default. Refer to Figure 12 and Figure 13. The command format always has 8 bits, including 4 bits for command itself (C0-C3) and 4 bits to set the integration length (I0-I3). Bit 7 (MSB) is transmitted first, bit 0 (LSB) last. The response format is always 16 bits. Bit 15 (MSB) is transmitted first, bit 0 (LSB) last. 3.2.1. Command: Commands & Integration times Name: Bit Command & Integration time 7 6 5 4 3 2 1 0 C3 C2 C1 C0 I3 I2 I1 I0 Description CMD: INT: CMD [3:0] INT [3:0] Command to start the measurement with a defined integration time or to read data. Description Read Q-subsample QS0 CMD 0001 INT 0000 epc600 response Q-subsample QS0 Waiting time tACC = 3μs Read Q-subsample QS1 Read Q-subsample QS2 0010 0011 0000 0000 Q-subsample QS1 Q-subsample QS2 tACC = 3μs tACC = 3μs Read Q-subsample QS3 Read temperature 0100 0101 0000 0000 Q-subsample QS3 Temperature tACC = 3μs tACC = 3μs Read pixel status Measurement of distance Note: Modulated light is emitted 0110 1000 0100 see INT Valid & saturated pixels Distance tACC = 3μs tMEAS Measurement of ambient-light level Note: No light is emitted Don't use 1101 see INT Ambient-light level tMEAS Others Sets the integration time for the measurement. T he measurement time is tMEAS = 4x integration time + 770μs. Note: A doubling of the integration time is equal to a doubling of the illumination in the scenery. The integration times below in the table are for a LED modulation frequency of 10MHz. Time INT Time INT Time 408 μs INT Time INT 1000 6.56 ms 1100 1.60 μs 0000 25.6 μs 0100 3.20 μs 0001 51.2 μs 0101 818 μs 1001 13.2 ms 1101 6.40 μs 0010 103 μs 0110 1.64 ms 1010 26.3 ms 1110 12.8 μs 0011 205 μs 0111 3.28 ms 1011 52.6 ms 1111 © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 23 / 30 Datasheet epc600 - V1.3 www.espros.ch 3.2.2. Response: Distance Name: Bit Distance 15 Q3 Description DIST: 14 Q2 13 Q1 12 Q0 11 10 9 8 7 6 5 4 3 2 1 0 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 Don't care DIST [11:0] Distance value Data format: unsigned 12 bit integer; Unit: LSB For 10MHz LED modulation frequency the following values and formulas apply: 1 LSB = 0.5 cm. Minimum DIST = 0d ≙ 0m. Maximum DIST = 3'000d ≙ 15m. D [cm] = DIST ⋅ The basic calculation formula is D DOFFSET 1'500 cm + DOFFSET 3'000LSB Distance in centimeters Offset compensation, needs to be evaluated by a calibration of the sensor. Refer also to chapter Calibration and compensations. Note: The epc600 chip is using a sensor array with 64 pixels. The distance value output is an average calculation. Refer also to the epc600 Handbook for more details. 3.2.3. Response: Valid & saturated pixels Name: Bit Description MIN_VALID_ PIX: Valid & saturated pixels 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Q0 D6 D5 D4 D3 D2 D1 D0 Q0 D6 D5 D4 D3 D2 D1 D0 0 MAX_SAT_PIX [6:0] 0 MIN_VALID_PIX [6:0] During the measurement, one of the 4 samples has used only this number of valid pixels per sample for the averaging. The remaining pixels were detected as non-valid. A pixel is valid if the measurement value is: not in the pixel saturation and be low the input electronics saturation. Refer to chapter 1.3.4.: Quality of the measurement result. Data format: unsigned 7 bit integer; Output range: 0d ... 64d. Note: Distance values are valid as long as MIN_VALID_PIX >0 (minimum condition). MAX_SAT_ PIX : During the measurement, one of the 4 samples has skipped / not used this number of saturated pixels during averaging. A pixel is marked as saturated if the sensor has detected a pixel signal value that exceeds the linear range of the pixel. Refer to chapter 1.3.4.: Quality of the measurement result. Data format: unsigned 7 bit integer; Output range: 0d … 64d 3.2.4. Response: Q-subsample QSx Name: Bit Description QSx: Q-subsample QSx 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Q1 Q0 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 0 0 QSx [13:0] Q-subsample x of the last measurement. Data format: signed 14 bit integer (two's complement); Unit: LSB For the calculation of the signal quality refer to chapter 1.3.4.: Quality of the measurement result. © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 24 / 30 Datasheet epc600 - V1.3 www.espros.ch 3.2.5. Response: Ambient-light level Name: Bit Description AMBIENT: Ambient-light level 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Q1 Q0 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 0 0 AMBIENT [13:0] Ambient-light Data format: Output range: signed 14 bit integer (two's complement); Units: LSB; A/D conversion value. Refer to Table 2: DC sensitivity and DC dynamic range Note: Small negative numbers can occur due to noise. A DC [LSB] = The basic calculation formula for the amplitude A DC is AMBIENT 4 Note: The epc600 chip is using a sensor array with 64 pixels. The ambient-light value output is an average calculation. Refer also to the epc600 Handbook for more details. 3.2.6. Response: Temperature Name: Bit Description TEMP: Temperature 15 14 13 12 11 10 9 8 7 Q3 Q2 Q1 Q0 D11 D10 D9 D8 D7 0 0 0 0 6 5 4 3 2 1 0 D6 D5 D4 D3 D2 D1 D0 TEMP [11:0] Temperature value Data format: unsigned 12 bit integer; Units: LSB; A/D conversion value © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 25 / 30 Datasheet epc600 - V1.3 www.espros.ch 3.3. Communication tasks 3.3.1. Measurement sequence (Distance or ambient-light) uP polls SDATA epc600: idle Response: epc600 writes SDATA uP reads SDATA Idle S SDATA C3 C2 C1 C0 I3 I2 I1 MSB uP checks SDATA: high = continue; low = error ≈ SCLK ≈ uP writes SDATA epc600 reads SDATA I0 S epc600 measures LSB uP pulls SDATA to low: Command hand-shake signal to epc600 Q3 Q2 Q1 Q0 D11 D10 MSB ≈≈ Command: ≈ Idle D1 D0 LSB epc600 pulls SDATA to low as soon measurement is finished: Data ready hand-shake signal to uP tMEAS Figure 27: Measurement sequence ■ Before and after, the microprocessor performs an access to the epc600, the SDATA line should be checked for an error according to Figure 27. If SDATA is LOW, this indicates an ERROR in communication. ■ The microprocessor initiates the communication with a start bit on the SDATA line followed by actively clocking the line SCLK and the command transmission. ■ After completion of the command, the epc600 chip starts the measurement. Meanwhile, the microprocessor waits for a response. ■ The epc600 chip sets the start bit on SDATA when the measurement is executed and the data are ready ( tMEAS, refer to Table 9). ■ Now the microprocessor can read out the data by active clocking. Symbol Parameter Min. tMEAS Measurement duration. Depends on the selected integration time 0.8 tACC Propagation delay of the epc600 after command transmission tRST Reset signal to the epc600. The time SCLK must be pulled low. tREC Recovery time after reset of epc600 Typ. Max. Unit 212 ms 3.0 μs 1.0 ms 4.0 ms Table 9: Timing of the measurement, read and reset sequence 3.3.2. Read sequence (Valid & saturated pixels, Q-subsample QSx, Temperature) uP polls SDATA epc600: idle uP checks SDATA: high = continue; low = error S C3 MSB C2 C1 C0 I3 I2 I1 ≈ SCLK SDATA Response: epc600 writes SDATA uP reads SDATA Idle ≈ uP writes SDATA epc600 reads SDATA I0 LSB S tACC uP pulls SDATA to low: Command hand-shake signal to epc600 Q3 MSB Q2 Q1 Q0 D11 D10 ≈≈ Command: ≈ Idle D1 D0 LSB epc600 pulls SDATA to low as soon data are ready: Data ready hand-shake signal to uP Figure 28: Read sequence The sequence is identical to the above except for the waiting time tACC of the response of the chip (refer to Table 9). ■ Before and after, the microprocessor performs an access to the epc600, the SDATA line should be checked for an error according to Figure 28. If SDATA is LOW ,this indicates an ERROR in communication. ■ The microprocessor initiates the communication with a start bit on the SDATA line followed by actively clocking the line SCLK and the command transmission. ■ After completion of the command, the epc600 chip fetches the data. Meanwhile, the microprocessor waits for a response. ■ The epc600 chip sets the start bit on SDATA when the data are ready ( tACC). ■ Now the microprocessor can read out the data by active clocking. 3.3.3. Error detection by the microprocessor Idle Reset by uP tRST Command: uP writes SDATA epc600 reads SDATA tREC ≈ SCLK Idle normal operation ... S SDATA C3 C2 C1 MSB uP checks SDATA: detects error uP checks SDATA: high = continue; low = error uP pulls SDATA to low: Command hand-shake signal to epc600 Figure 29: Error detection by the uP and the reset sequence © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 26 / 30 Datasheet epc600 - V1.3 www.espros.ch Before the microprocessor tries to set a start bit, it first checks the SDATA line according to Figure 29. SDATA = LOW indicates an ERROR. This means that the epc600 chip signals an error status or the interface is faulty. At the end of the transmission, the microprocessor can check, if the communication was successful: Reads the microprocessor data from SDATA, the line must go to HIGH (IDLE) after the positive edge of the last clock cycle (refer to Figure 27 and Figure 28). Is this not the case, the epc600 chip signals an error status or the interface is faulty. Do not use the received data, because it is uncertain, if the last transmission was successful. Use the reset sequence for the recovery. 3.3.4. Reset and recovery sequence sequence Whenever necessary, the microprocessor can reset the epc600 chip. The reasons for the reset are either due to an error detection during the transmission or in order to resynchronizing the interface. The epc600 interprets a LOW signal > 1ms on the SCLK line as a reset com mand for the chip (Figure 29). After reset, the communication has to restart. NOTE: After reset sequence, the microprocessor must wait pre-defined amount of time t REC before starting with measurements (Table 9). 3.3.5. Error detection by the epc600 chip Error MSB epc600 write cycle uP reads SDATA normal operation ... MSB Error Reset by uP uP checks SDATA: high = continue; low = error Idle uP pulls SDATA to low: Command hand-shake signal to epc600 Command: ≈ LSB S MSB ≈≈ MSB uP write cycle epc600 reads SDATA uP write cycle epc600 reads SDATA ≈ ≈ S Command: S uP checks SDATA: detects error uP polls SDATA Response: epc600: idle ≈ SDATA uP write cycle epc600 reads SDATA ≈ ≈≈ SCLK Idle LSB a) epc600 detects error: writes low to SDATA Command: Reset by uP ≈ LSB ≈ MSB epc600 write cycle uP reads SDATA ≈ uP polls SDATA Response: epc600: idle ≈ S ≈ ≈≈ SCLK SDATA uP write cycle epc600 reads SDATA ≈ Command: normal operation ... S LSB b) epc600 detects error: writes low to SDATA MSB uP checks SDATA: detects error uP checks SDATA: high = continue; low = error uP pulls SDATA to low: Command hand-shake signal to epc600 Figure 30: Error detection by epc600 The epc600 chip detects if there are more falling clock edges than necessary for the transmission (see Figure 30). If it happens, the communication is erroneous and the device puts the interface in an ERROR condition by pulling down SDATA = 0. To leave this state, the mi croprocessor has to reset the epc600 chip. © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 27 / 30 Datasheet epc600 - V1.3 www.espros.ch 3.3.6. Cycle times & response time For a common understanding, we distinguish between the cycle and the response times. The following examples use: ■ 10MHz modulation frequency at the LED pin. ■ An integration time of 103μs. ■ A 2-wire serial clock SCLK of 1MHz. Integration time The integration time tINT is the timeframe in which the light is sampled by the sensor (refer to chapter 3.2.1.: Command: Commands & Integration times). It is equal the exposure time (where a shutter is open for passing the light to the sensor). Measurement time The time the epc600 device needs to execute a measurement from the point of receiving the command until it responds. t MEAS = 4⋅t INT + 770 μ s e.g. t meas = 4⋅103 μ s + 770 μ s = 1'182μ s Communication time It is the period from the end of the measurement until the next start in a continuous mode manner (refer to Figure 12). It is the real communication time used by the 2-wire interface and all the additional time the microprocessor needs to send the next command to the chip. Example: Command write: 1 check bit + 1 start bit + 8 command bits Read response: 2-wire serial clock SCKL: 1 check bit + 1 start bit + 16 data bits 1MHz e.g. t com = 10⋅1 μ s + 18⋅1 μ s = 28μ s Communication time tCOM Data processing time It is the period t PROCESS needed by the microprocessor for the final result: “calculation distance & quality” (refer to Figure 12) Measurement cycle time The measurement cycle time tCYCLE includes the duration to execute a complete measurement cycle until the next cycle propagation is possible (refer to Figure 12). t CYCLE = tMEAS + t COM + t PROCESS e.g. t CYCLE = 1'182 μ s + 28 μ s + 100μ s = 1'310μ s Response time The response time denotes the necessary time interval to change the distance output DIST of the microprocessor from one state to the other (refer to Figure 11). The maximum response time t RESPONSE of the range-finder system is given by t RESPONSE = 2⋅ tCYCLE e.g. t RESPONSE = 2⋅1'310 μ s = 2'620μ s LED on-time and LED duty cycle For the power dissipation estimation of the emitter LED (at pin LED), the LED on-time and the duty cycle are of importance. The following time periods have to be taken into consideration: ■ tINT ■ tMEAS ■ tCOM : during the integration period, the LED outputs are active for 50% of the time. : there are 4 integration periods t INT per measurement cycle t MEAS. : during the communication time the LED outputs are not active. The formula for the LED on-time is: t LED−ON = 4 ⋅ t INT + 15 μ s 2 The LED duty cycle DC LED-ON for LED on-time versus the cycle time is t DC LED−ON = LED−ON t CYCLE © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 28 / 30 e.g. t LED−ON = 4 ⋅ e.g. DCLED −ON = 103 μ s + 15μ s = 221μ s 2 221 μ s = 17% 1'310 μ s Datasheet epc600 - V1.3 www.espros.ch 4. Optical Design Considerations This section summarizes some parameters that are of importance when designing the optical system of a TOF sensor. Photosensitive area The photosensitive area is the optical area which has to be well (full) covered by the receiver optics. This is the relevant surface for calcu lating the light sensitivity of the chip. It is also the relevant area for object detection without any gaps. For more details refer to chapter 1.3.4.: Quality of the measurement result. Note: Measurement values are reliable only if the object covers the entire photosensitive area. Measurement values are average values over the sensor array's 64 pixels. Refer to the epc600 Handbook. Signal sensitivity The signal sensitivity is defined by the minimum and maximum detectable AC modulation signal (reflected light). It is defined by the light power (Watt/m2) in relation to: ■ the photo-sensitive area of the sensor. ■ the operating integration time t INT . ■ the operating wavelength λ. ■ the angle of incidence (or reflectance of the sensor surface). Refer to Figure 3. It is independent of ■ the modulation frequency Ambient-light suppression The ability to suppress DC or low-frequency modulation parts of the received light signal. It is defined by the light power (Watt/m 2) in relation to: ■ the photo-sensitive area of the sensor. ■ the operating integration time t INT. ■ the operating wavelength λ. ■ the angle of interest (or reflectance of the sensor surface). Refer to Figure 3. Refer also to chapter 1.3.3.: Ambient-light suppression. Operating range The maximum non-ambiguity distance is < 15m for a modulation frequency of 10MHz @ the pin LED. It is given by the modulation fre quency and the speed of light. The operating range (dynamic range) of the epc600 receiver for a certain illumination level is given by the photosensor and its electronics: ■ the AC signal sensitivity for the modulated light. ■ the capability of the ambient-light suppression. ■ the level of illumination. Depending on the optical design, these ranges do not match. The optical engineer has to plan the optical design and the light power in a way that matches the application best. For more detailed information refer to epc's application note AN02 - Reflected power calculation. © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 29 / 30 Datasheet epc600 - V1.3 www.espros.ch IMPORTANT NOTICE Information furnished by ESPROS Photonics AG (epc) is believed to be accurate and reliable. However, no responsibility is assumed for its use. 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Buyers acknowledge and agree that, if they use any non-designated products in automotive applications, epc will not be responsible for any failure to meet such requirements. © 2014 ESPROS Photonics Corporation Characteristics subject to change without notice 30 / 30 Datasheet epc600 - V1.3 www.espros.ch