NEW 1 mm-Pitch Low Profile Connector System for Wire to PCB Applications Suitable for use with Discrete Wire, FPC or Fine Coaxial Cable. DF19 Series Drawing of mated connectors on a DF19G - *P-1H board ,,,,,, ,,,, ,, ,,,,, ,, ,, ,,,,,, ,,, ,,,, ,,,,, ,,, , ,,,,,,,,,,,,,,,, ,,,,,,, ,,,,,,,,,,,,,, ,,,,, ,,,, ,,,,, ,,,, ,,,,,,, Drawing of mated connectors on a DF19K- *P-1H board For connection of cables On-board type For connection of FPC Offset type For connection of fine coaxial cables Reverse offset type ,,,, ,,,, ,,,,, , ,,,,,, ,,,,,, ,,,, ,,, ,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,, ,,,,,,, ,,,,,,,,,,,,,, ,,,,, ,,,, ,,,, ,,,,,,, ,,,, Drawing of mated connectors on a DF19L- *P-1H board ■Features 1. Ultra Low Profile FPC type: Max. 1.7 mm thick Discrete Wire & Coaxial 1.5 mm thick 2. SMT HEADERS Suit all Sockets Each header can connect to three different sockets (cable, FPC, and fine coaxial cable type. (Note: Fine coaxial cable type is under development.) 3. Standardised Outer Dimensions The three sockets have the same outside dimensions to allow complete Flexibility. 4. Many Variations There are headers of the on-board, offset, and reverse offset types to accommodate all designs. 5. Connection to a Metal GROUND Plate Ground lines can be connected to a metal shell for shielding. ■Application LCDs, notebook personal computers, small OA machines, and small consumer products ,,,, ,,,, ,, , ,,, ,,,,,, ,,,,,, ,,,, ,,, ,,,,,,,,,,,,,,,, ,,,,,,, ,,,,,,,,,,,,,, ,,,,, ,,,, ,,,, ,,,,,,, ,,,, ,,,,,,, Drawing of mated connectors on a DF19KR- *P-1H board ,,,, ,, ,,,, ,, , , ,, ,,,,, ,,,, ,, ,, , ,,, ,,,,,,, ,,,,,,,,,,,,,,,, ,,,,,,, ,,,, ,,,, ,,,,,,,,,,,,,, ,,,,,,,,,,,,,, 2000.5 1 ■Product Specifications Rated current AWG#28 : 1A AWG#30 : 0.5A AWG#32 : 0.3A Rating FPC Operating temperature range -35~85ç Note 1 Operating humidity range -20~80% Storage temperature range -10~60ç Note 2 Storage humidity range -40~70% -35~85ç Note 2 : 0.5A Fine coaxial cable AWG# 40: 0.3A Rated voltage AC100V Item Specification Conditions 1.Insulation resistance 500MW or more Measure at DC100V. 2.Voltage proof No flashover or breakdown 300 V AC, applied for one minute. 3.Contact resistance 30mW or less (50mW or less for FPC) Measure at 100 mA. 4.Insertion-Extraction Force (per Contact) MIN 0.2N (20gf), MAX 3N (300gf) Measure with a steel pin with thickness of 0.2±0.005. 5.Vibration No electrical discontinuity for 1µs or more 6.Damp heat Contact resistance: specified value or less, insulation resistance: 500MW or more Frequency: 10 Hz to 55 Hz, amplitude of 0.75 mm in 3 directions, 2h Temperature of 40±2–C, humidity of 90% to 95%, duration 96h 7.Temperature Cycling Contact resistance: specified value or less, insulation resistance: 500MW or more (-55-C: 30 min -> 5-C to 35-C: 10 min -> 85-C: 30 min -> 5-C to 35-C: 10 min ) 5 cycles 8.Mechanical operation Contact resistance: specified value or less 50 mechanical-operation cycles 9.Resistance to soldering heat No melting of resin portion, which affects performance Reflow: At the recommended temperature profile, manual soldering: iron temperature 300-C for 3s Note1: Includes the temperature rise due to current flow. Note2: The term storage refers to unused products prior to PCB mounting that is being stored for long periods. The operating temperature and humidity range are applicable to connectors not carrying current. After PCB assembly or temporary storage during transportation. Note3: The aforementioned specifications are representative of this series. For information on specific parts, confirm with Sales Office. ■Material Product Pin header Socket Crimp-Contact FPC socket Ground plate for FPC Socket for fine coaxial cables Ground plate for fine coaxial cables Note1: Tinning is Whisker free 2 Part Material Color / Finish UL standard Insulation Polyamide resin Grey UL94V-0 Terminal Phosphor bronze Selective Gold Plating ---------- Ground Plate Phosphor bronze Tin Plated ---------- Insulation Polyamide resin Grey UL94V-0 Ground Plate Stainless steel Tin Plated ---------- Terminal Phosphor bronze Gold Plated ---------- Insulation Polyamide resin Grey UL94V-0 Terminal Phosphor bronze Selective Gold Plating ---------- Ground Plate Stainless steel Tin Plated ---------- Insulation LCP resin Grey UL94V-0 Terminal Phosphor bronze Selective Gold Plating ---------- Ground Plate Phosphor bronze Tin Plated ---------- Ground Plate Phosphor bronze Tin Plated ---------- ■Part Number Construction The type name DF19 represents a specific product specification. To order a product, specify the type from pages 4 to 9. ●Connector DF 19 # - * P - 1 H 1 2 3 4 5 6 7 DF 19 # - * S - 1 F - GND 1 2 3 4 1 Series Name : DF 2 Series No. : 19 3 Profile : ■Pin header G : On-board type (1.65 mm from the board) K : Offset type (1.0 mm from the board) L : Offset type (1.1 mm from the board) KR : Reverse offset type of DF19K (1.0 mm from the board) ■Crimp socket None : Without grounding shell G : With grounding shell (protected for EMI) ■FPC socket G : Specification for connection with ground shell ■Ground plate for FPC G : Specification for connection with ground shell ■Socket for coaxial fine cables G : Specification for connection with ground shell ■Ground plate for fine coaxial cables G : Specification for connection with ground shell 5 6 7 8 4 Number of contacts : 8,14,20,30... (Note 1) 5 Connector type S : Single row socket P : Single row pin header 6 Contact pitch : 1mm 7 Wiring type / terminal profile H : Right angle SMT C : Crimp socket F : FPC socket SD : Socket for fine coaxial cables 8 Part for installation GND : Ground plate (Note 2) (Note 1) Be careful, as the number of contacts differ depending on the profile. (Note 2) The FPC and coaxial fine cable types always use a ground plate. ●Terminal DF19 - 2830 SCF A (* *) 1 2 1 Symbol 2830 : AWG#28~30 3032 : AWG#30~32 2 Type SCF : Socket contact reel Packaging 3 4 3 Plating A : Gold plating 4 Specification None : 10 000 pieces per reel 41 : 20 000 pieces per reel 3 ■Right Angle Pin Header (SMT) (On-board Type) Assembled Header BRecommended PCB Layout ,,,,,,,,,,,, ,,,,,,,,,,,, ,,,,,,,,,,,, ,,,,,,,,,,,, Note1: Masked area (hatched). Pattern in this area must be protected by resist. Specification No.* *, (* *) (59): Gold plating, Tape and reel packaging Product No. HRS No. Number of poles A ( ) 8 11.55 DF19G-18P-1H * * CL685-0021-0-* * 14 17.55 DF19G-14P-1H (* *) CL685-0004-0-* * ( ) 20 23.55 DF19G-20P-1H * * CL685-0006-6-* * 30 33.55 DF19G-30P-1H (* *) CL685-0015-7-* * B C Width of emboss 7 11.95 24 13 17.95 44 19 23.95 44 Unit: mm Remarks 1.65 mm from the board 29 33.95 44 Note1: Specify the number of reels to order tape and reel packaging (1 000 pieces per reel). 4 ■Right Angle Pin Header (SMT) (Offset Type) Assembled Header BRecommended PCB Layout Specification No.* *, (* *) (59): Gold plating C D E Width of emboss Unit: mm Remarks Product No. HRS No. Number of poles A B DF19K-20P-1H (* *) DF19K-30P-1H (* *) CL685-0008-1-* * 20 23.55 19 26.55 24.15 25.15 44 CL685-0032-6-* * 30 33.55 29 36.55 34.15 35.15 56 1.0 mm from the board Width of emboss Remarks Product No. HRS No. Number of poles A B DF19L-14P-1H (* *) DF19L-20P-1H (* *) CL685-0003-8-* * 14 17.55 13 20.55 18.15 19.15 44 CL685-0019-8-* * 20 23.55 19 26.55 24.15 25.15 44 DF19L-30P-1H (* *) CL685-0016-0-* * 30 33.55 29 36.55 34.15 35.15 56 C D E 1.1 mm from the board Note1: Specify the number of reels to order tape and reel packaging (1 000 pieces per reel). 5 ■Right Angle Pin Header (SMT) (Reverse Offset Type) Assembled Header ■Recommended PCB Layout Specification No.* *, (* *) (59): Gold plating 6 Product No. HRS No. Number of poles A B DF19KR-14P-1H (* *) DF19KR-20P-1H (* *) CL685-0024-8-* * 14 17.55 13 C D E Width of emboss 20.55 18.15 19.15 44 20 23.55 19 26.55 24.15 25.15 CL685-0023-5-* * Note1: Specify the number of reels to order tape and reel packaging (1 000 pieces per reel). 44 Unit: mm Remarks 1.0 mm from the board ■Single Row Socket (Discrete Wire) DF19-*S-1C DF19G-*S-1C Assembled Socket Specification No. * * ,(* *) None: 1 pack (100 pieces) Product No. DF19 - 8S-1C (* *) HRS No. Number of poles A CL685-0029-1-* * ( ) DF19 -14S-1C * * CL685-0012-9-* * DF19 -20S-1C (* *) CL685-0011-6-* * DF19 -30S-1C (* *) CL685-0013-1-* * B 8 11.5 7 14 17.5 13 20 23.5 19 Unit: mm Product No. HRS No. Number of poles A B 8 11.5 7 DF19G - 8S-1C (* *) CL685-0022-2-* * ( ) 14 17.5 13 DF19G -14S-1C * * CL685-0005-3-* * 20 23.5 19 DF19G -20S-1C (* *) CL685-0007-9-* * 30 33.5 29 DF19G -30S-1C (* *) CL685-0014-4-* * Note1: Products are sold in bulk packs. To order, specify the number of packs (100 pieces per pack). 30 33.5 29 ■Socket Crimp Contact Product No. HRS No. Type Quantity Color / Finish DF19-2830SCF (* *) DF19-3032SCF (* *) 685-0001-2- Reel terminal 10,000 pieces per reel Gold plating 685-0002-5-41 Reel terminal 20,000 pieces per reel Gold plating Specification No. * * ,(* *) None : 1 Reel 10,000 pieces per reel (41) : 1 Reel 20,000 pieces per reel ●Applicable Wire (tinned soft conductor) Applicable wire size (core wire composition) Sheath diameter AWG#28 (7 strands/0.127 mm) AWG#30 (7 strands/0.1 mm) Ø0.5 ~ Ø0.6mm AWG#32 (7 strands/0.08 mm) ●Recommended Wire ●UL1571 ●Strip Length ●1.2~1.9mm Note1: Please contact us when you use wires other than those specified in the table. ●Recommended Crimp Tooling Type Product No. HRS No. Applicator AP105-DF19S CL901-4571-3 Press CM-105 CL901-0005-4 Manual crimping tool HT302/DF19S CL550-0284-7 Note1: Product is not guaranteed when non-specified tools are used. Note2: Terminals are cut for manual crimping tool use. 7 ■Single Row Socket (For FPC Cable) Note1: Wiring of FPC requires a socket and a ground plate. ,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,, ,,,,,,,, ,,,,,,,, ,,,,,,,, ,,,,,,,, ,,,,,,,, ,,,,,,,, Assembled Socket Product No. HRS No. Number of Contacts A 14 17.5 DF19G-14S-1F (* *) CL685-0017-2-* * ) ( 20 23.5 DF19G-20S-1F * * CL685-0009-4-* * 30 33.5 DF19G-30S-1F (* *) CL685-0033-9-* * Unit: mm E B C D 17.1 13 15.6 14 23.1 19 21.6 20 33.1 29 31.6 30 Specification No. * *, (* *) None: 1 pack (100 pieces) Note1: Products are sold in bulk packs. To order, specify the number of packs (100 pieces per pack). ■Ground Plate for FPC Product No. HRS No. Number of Contacts A Note1:See page 12 for the assembling method. Unit: mm B C DF19G-14S-1F-GND (* *) CL685-0018-5-* * 14 14.4 14.35 15.75 DF19G-20S-1F-GND (* *) CL685-0010-3-* * 20 20.4 20.35 21.75 DF19G-30S-1F-GND (* *) CL685-0034-1-* * 30 30.4 30.35 31.75 Specification No. * *, (* *) None: 1 pack (100 pieces) Note1: Products are sold in bulk packs. To order, specify the number of packs (100 pieces per pack). ●Applicable Assembling Tools Type Product No. HRS No. Desk-top tool (for 14 core wires) DF19G-14S/PR-MD2 CL902-4514-6 Desk-top tool (for 20 core wires) DF19G-20S/PR-MD2 CL902-4513-3 Desk-top tool (for 30 core wires) DF19G-30S/PR-MD2 CL902-4518-7 Note1: Product is not guaranteed unless Hirose approved tools are used. 8 ■Single Row Socket (Fine Coaxial Cable) ... (Under development) Specification No. * *, (* *) None: 1 pack (100 pieces) Product No. DF19G-14S-1SD (* *) HRS No. Number of poles ----------- 14 ----------20 DF19G-20S-1SD (* *) Note1: The products will be sold in bulk packs (100 pieces per pack). To order, specify the number of packs. ●Applicable Wire (Fine Coaxial Cable) ... Planned Applicable wire size (core wire composition) Sheath diameter Assembled Coaxial Socket AWG#40(7strands/0.03mm) Ø0.3 ~ Ø0.4mm 9 BDrawing of Tape and Reel Dimensions (as per JIS-C-0806) ●DF19G-*P-1H ●DF19K-*P-1H ●DF19L-*P-1H ●DF19KR-*P-1H Unit: mm Insertion connector Number of Contacts 10 A B C D E F Remarks DF19G -18P-1H 08 24 -------- 11.5 16.1 24.4 30.4 DF19G -14P-1H 14 44 40.4 20.2 22.1 44.4 50.4 DF19G -20P-1H 20 44 40.4 20.2 28.1 44.4 50.4 DF19G -30P-1H 30 56 50.2 26.2 38.1 56.4 62.4 DF19K -20P-1H 20 44 40.4 20.2 28.1 44.4 50.4 DF19K -30P-1H 30 56 52.4 26.2 38.1 56.4 62.4 DF19L -14P-1H 14 44 40.4 20.2 22.1 44.4 50.4 DF19L -20P-1H 20 44 40.4 20.2 28.1 44.4 50.4 Offset type (1.0 mm from the board) DF19L -30P-1H 30 56 52.4 26.2 38.1 56.4 62.4 DF19KR -14P-1H 14 44 40.4 20.2 22.1 44.4 50.4 DF19KR -20P-1H 20 44 40.4 20.2 28.1 44.4 50.4 On-board type (1.65 mm from the board) Offset type (1.0 mm from the board) Reverse offset type of DF19K (1.0 mm from the board) BSoldering Temperature Profile 1. Recommended temperature profile (Note 1) The temperature profile can be applied twice with the normal temperature profile. (Note 2) The temperature is measured at the connector lead. 2. Recommended manual soldering conditions Soldering iron temperature 290 ±10ç, soldering time 3 seconds or less 3. Recommended screen thickness 0.15mm 4. Warpage of board Max. 0.03mm at the connector center with the connector ends as the reference. 5. Cleaning See the separate “Guide to Hirose Nylon connectors.” 6. Wiring See the separate “Guide to Hirose Nylon connectors.” ■ As crimp terminals are extremely small, crimping must be performed with care: observe the directions in the “Crimping Condition Sheet” and “Crimping Standard Sheet.” 7. Precautions ■ Due to the ultra miniature design care needs to be taken when disconnecting to avoid accidental damage. 11 BAssembly Procedure for FPC Socket ,,,, ,,,,, ,,,,, ,,,,, ,,,, ,,,, ,,,,, ,,,,, ,,,,, ,,,, ,,,, ,,,,, ,,,,, ,,,,, ,,,, ,,,,, ,,,,, ,,,,,,,, ,,,,,,,, ,,,, ,,,, ,,,,,,,, ,,,, ,,,,,,,,,,,,, ,,,,,,,,,,,,, ,,,,,,,, ,,,,,,,, ,,,, ,,,, ,,,, ,,,,, ,,,,, ,,,,, Note1:The ground plate and the socket are sold separately. Note2:Use the special tool for assembling. Note3:To insert the ground plate, lift the FPC about 30° to make a space for insertion. Don’t apply excessive force (bending or gouging, as the FPC copper foil (end of the cover film) will crack. Note4:If the ground plate doesn’t enter the socket, don’t apply excessive force, but check whether it is parallel with the socket. Note5:To protect the FPC, insert or pull out the connector in parallel with the engagement plane. Note6:To protect the FPC, don’t apply excessive tension. Note7:To bend the FPC, observe the allowable R and other conditions recommended by the manufacturer, and keep a distance between the bending point and the socket as shown in the illustration below. Note8:To assemble the FPC to the socket, use the recommended jigs and tools and be careful not to be injured by the edge of the metallic part of the connector. Observe the instructions given in the manual for wiring jigs and tools. 12 The contents of this catalog are current as of May 2000 Contents are subject to change without notice for the purpose of improvements.