7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2266147 -1 DESCRIPTION A 2266147 -2 FINE CRIMP HEIGHT ADJUST A 2266147 -5 PNEUMATIC 2266147 -7 A FINE CRIMP HEIGHT ADJUST 4 NONE CRIMP TOOLING KIT - SMART APPLICATOR 2161326-1 - 8- 2266147 -4 SERVO LATCH PLATE 2119951-1 - 8- 2266147 -5 SMART APPLICATOR MECHANICAL FEED SERVO LATCH PLATE 12 NON-CRIMP HEIGHT ADJUST 1338685-1 MECHANICAL FEED 4 PNEUMATIC FEED - 2119951-1 - 2119949-1 1338685-1 2161326-1 - 2119949-1 2119950-1 - 1338685-1 1338685-1 - 5-18022-5 - - 1901094-3 - 5-18022-5 2119653-1 8- 2266147 -4 - 5-18022-5 5-18022-5 - - - - - - - - 2119799-1 1901094-3 - 2119641-1 8- 2266147 -5 - CRIMP WIRE INSUL SIZE - 2119653-1 2119641-1 - - - 2168400-6 - 2119799-1 - - - - - - 2168400-6 - - - - - 2063440-1 - - - - - - - - - - LEAR TERMINAL WIRE STRIP LENGTH 8.00-8.00 mm [.315-.315 IN] C TERMINAL APPLICATION SPECIFICATION n 25768 Rev 13 - - INSULATION DIAMETER RANGE - - - - - - - - TERMINALS APPLIED TE TERMINAL 1949691-1 1949691-2 1949691-3 1949691-4 1949691-5 WIRE SIZE 0.5+ 1.5 (2) 0.5 + 1.0 (4) 0.50 (3) 0.75 (2) 0.75 (3) 0.50 0.50 + 1.00 0.50 + (2) 0.35 B - LEAR CRIMP SPECIFICATION TERMINAL TERMINAL NAME: LEAR TERMINAL 25768.213.178 C1__DWG_PN_1_0 C1__DWG_PN_1_1 25768.213.111 C1__DWG_PN_1_2 25768.213.179 25768.411.131 C1__DWG_PN_1_3 C1__DWG_PN_1_4 25768.201.178 C1__DWG_PN_1_5 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1949691-6 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 1949691-7 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 W1__DWG_WGAUGE_8 1949691-8 1949691-9 C1__DWG_PN_3_3 C1__DWG_PN_3_4 1.80+/-0.05 [.071+/-.002] 1.80+/-0.05 [.071+/-.002] 1.80+/-0.05 [.071+/-.002] 1.70+/-0.05 [.067+/-.002] 1.70+/-0.05 [.067+/-.002] 1.65+/-0.05 [.065+/-.002] 1.55+/-0.05 [.061+/-.002] RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - LEAR TERMINAL 25768.160.009 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 25768.123.179 6 C1__DWG_PN_4_2 25768.123.178 25768.123.009 C1__DWG_PN_4_3 - 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 W1__DWG_CRIMP_HT_8 - - 5.8 - W1__FA_SETTING_1 5.9 - W1__FA_SETTING_2 6.0 - W1__FA_SETTING_3 6.0 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_4 6.8 W1__FA_SETTING_5 6.9 W1__FA_SETTING_6 7.5 W1__FA_SETTING_7 8.8 W1__FA_SETTING_8 6 7 8 9 A 10 11 12 13 2266147 2266147 2266147 2266147 - -4 -4 -5 -6 1 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. 1 1 & 252. 1 - 1 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 1 1 1 1 1 REF 1 1 1 1 1 2 1 3 1 2 - - 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 1 - - - DIMENSIONS: ATLANTIC VERSION 4.00 . Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 DESCRIPTION DATE DWN APVD 1 ORIGINAL 4NOV2013 GH TE 2 REVISED 07NOV2013 GH TE A RELEASED 09JAN2014 GH TE A1 ECR-14-018202 05DEC2014 JH TE 1 - 1 - - mm & 4 of 4) MATERIAL - -1 PART NO - 2 1 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - - 1 2 - 1 - 1 2 1 1 - 1 - 1 1 1 - 1 1 - - 1 - - 1 1 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 2119955-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 2079383-5 2161328-1 1320908-2 2119959-4 1-455888-0 240792-1 1320928-2 2168083-2 1-18028-2 2119533-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 2-1633933-3 2119757-8 6-456408-3 - - 1 1 REF REF REF REF - - - 1 - - 1 - - - - - - 1 -6 1 - - 1 - 1 - - - - 1 - 1 - - - 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 2 1 - 1 1 2 - - 1 1 2 - 1 1 - - 3 1 - 2 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 - 1 1 - 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - - 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. POSITION STRIPPER IN FRONT OF SHEAR DEPRESSOR. - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - C1__DWG_PN_4_4 C1__DWG_PN_2_5 1.80+/-0.05 [.071+/-.002] 1 C1__DWG_PN_3_1 C1__DWG_PN_3_2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 LTR (QUANTITY 2) - TERMINAL DATA: P - TYPE APPLICATOR INSTRUCTIONS 408-10389 66 - - - A (QUANTITY 2) F - 2.79 mm [.110] REVISIONS DIST 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED 2119950-1 SERVO LATCH PLATE SERVO LATCH PLATE A A PNEUMATIC FEED FINE CRIMP HEIGHT ADJUST 2266147 -6 7- 2266147 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR CRIMPER, WIRE PREMIUM DWN 04NOV2013 CHK 05NOV2013 APVD 05NOV2013 HOFFNER T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 2119955-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 2 2168400-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 1 2119085 1 2119092-1 2 2079383-5 1 2161328 1 1320908-2 1 2119959-4 1 1-455888-0 1 240792-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 2-1633933-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 6-456408-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119640-1 260 252 250 249 248 247 246 245 241 240 239 238 213 198 172 166 164 163 137 136 135 133 119 117 113 82 71 67 66 63 62 60 59 56 54 49 48 47 46 44 41 40 39 38 37 35 33 32 30 29 28 25 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 8-21084-0_GATD DESCRIPTION PRODUCT SPEC - 1 2119957-2 Ocean Side Feed Applicator - DRAWING NO 2266147 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - FEED TYPE MECHANICAL 6 6 A D 239 PNEUMATIC SEE SHEET 1 DWN APVD - - - 62 40 38 56 39 2 247 246 260 44 7 252 245 7 249 63 A DATE 37 59 250 DESCRIPTION D 2 2 2 2 35 166 238 8 163 59 82 1 136 137 C 1 C 172 56 28 SERVO LATCH PLATE 240 133 4 41 135 198 66 164 A 2 11 67 213 33 24 SERVO FEEDER NOT INCLUDED B 5 10 A 13 30 117 REF 19 B 20 21 29 9 241 13 CAM POSITIONS 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 47 ITEM 30 LOCATED AT FRONT HOLES 12 25 30mm STROKE 1 119 113 46 32 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY WIRE BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 04NOV2013 CHK 05NOV2013 APVD 05NOV2013 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266147 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266147 -1 D 6 DESCRIPTION A APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST CONVERT TO PNEUMATIC FEED MECHANICAL - 8- 2266147 -5 1338685-1 5-18022-5 - 2- 2266147 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2- 2266147 -7 A FINE CRIMP HEIGHT ADJUST NONE - 8- 2266147 -4 2161326-1 SERVO LATCH PLATE CRIMP TOOLING KIT - 1338685-1 PNEUMATIC A 2161326-1 2119949-1 FINE CRIMP HEIGHT ADJUST 7- 2266147 -7 1338685-1 MECHANICAL FEED A SMART APPLICATOR 4 2119950-1 2119951-1 2- 2266147 -2 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119951-1 2119949-1 2119950-1 - - 1338685-1 - 5-18022-5 2119641-2 2119799-1 - - 8- 2266147 -5 1901094-3 5-18022-5 2119653-2 8- 2266147 -4 - 5-18022-5 - 1901094-3 2119653-2 2119641-2 - - 2168400-6 2168400-6 - 2119799-1 - 2063440-1 - - - - - - - 8.00-8.00 mm [.315-.315 IN] C TERMINAL APPLICATION SPECIFICATION - LEAR CRIMP SPECIFICATION WIRE STRIP LENGTH n 25768 Rev 13 - - INSULATION DIAMETER RANGE - - - - - TERMINALS APPLIED TE TERMINAL 1949691-1 1949691-2 1949691-3 1949691-4 1949691-5 WIRE SIZE 0.5+ 1.5 (2) 0.5 + 1.0 (4) 0.50 (3) 0.75 (2) 0.75 (3) 0.50 0.50 + 1.00 0.50 + (2) 0.35 LEAR TERMINAL C1__DWG_PN_1_0 25768.213.178 25768.213.111 C1__DWG_PN_1_1 C1__DWG_PN_1_2 25768.213.179 C1__DWG_PN_1_3 25768.411.131 25768.201.178 C1__DWG_PN_1_4 C1__DWG_PN_1_5 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 1949691-6 1949691-7 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1949691-8 C1__DWG_PN_3_3 1949691-9 C1__DWG_PN_3_4 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 W1__DWG_WGAUGE_8 LEAR TERMINAL 25768.160.009 25768.123.179 25768.123.178 25768.123.009 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - C1__DWG_PN_4_2 - C1__DWG_PN_4_3 - C1__DWG_PN_4_4 - C1__DWG_PN_2_5 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 1.80+/-0.05 [.071+/-.002] 1.80+/-0.05 [.071+/-.002] 1.80+/-0.05 [.071+/-.002] 1.80+/-0.05 [.071+/-.002] 1.70+/-0.05 [.067+/-.002] 1.70+/-0.05 [.067+/-.002] 1.65+/-0.05 [.065+/-.002] 1.55+/-0.05 [.061+/-.002] - 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 W1__DWG_CRIMP_HT_8 5.8 5.9 6.0 6.0 6.8 6.9 7.5 8.8 - 6 W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 W1__FA_SETTING_5 W1__FA_SETTING_6 W1__FA_SETTING_7 W1__FA_SETTING_8 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - B 1 2 - RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266147 -4 2266147 -4 2266147 -5 A 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 10 11 12 - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. 9 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 8 - 1 1 6 1 1 - & 152. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - POSITION STRIPPER IN FRONT OF SHEAR DEPRESSOR. AMP 4805 REV 31MAR2000 1 1 1 1 - 1 - - 1 - 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - - 1 1 - - 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 2119955-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2079383-5 2161328-1 1320908-2 2119959-4 1-455888-0 240792-1 1320928-2 2168083-2 1-18028-2 2119533-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 2-1633933-3 2119757-8 6-456408-3 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 - - - 1 1 - - - - 1 - - - - 1 - 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 3 1 - - 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 2 - 1 1 1 2 - 1 1 1 2 - - 1 1 2 1 1 1 1 - - - 1 - 1 1 - - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. APVD - - - TERMINAL SEE SHEET 1 DWN - - TERMINAL NAME: DATE (QUANTITY 2) - LEAR TERMINAL DESCRIPTION - - TERMINAL DATA: LTR - TYPE APPLICATOR INSTRUCTIONS 408-10389 P (QUANTITY 2) - - 66 2063440-1 F - 2.79 mm [.110] A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED SERVO LATCH PLATE SMART APPLICATOR LOC 1 DWN 04NOV2013 CHK 05NOV2013 APVD 05NOV2013 HOFFNER T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-22279-3_SIMP 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 2 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 2119955-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 2 2079383-5 1 2161328 1 1320908-2 1 2119959-4 1 1-455888-0 1 240792-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 2-1633933-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 6-456408-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079988_GATD 251 250 249 246 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 113 82 71 67 66 63 62 59 56 49 48 41 40 39 38 33 32 30 29 28 25 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 1 2119782 Ocean Side Feed Applicator - DRAWING NO 2266147 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DWN APVD - - - 251 MECHANICAL 62 6 40 A D DATE 145 38 239 246 39 59 7 56 140 152 2 D 2 2 7 139 PNEUMATIC 250 2 8 249 63 238 A 166 163 59 82 136 1 137 C 1 C 172 56 28 SERVO LATCH PLATE 5 41 240 133 4 135 198 164 66 2 A 33 SERVO FEEDER NOT INCLUDED 213 A 24 B 67 11 19 10 30 12 20 9 21 117 REF B 1 12 241 29 13 25 1 ITEM 30 LOCATED AT FRONT HOLES 11 CAM POSITIONS 30mm STROKE REF 29 REF 30mm STROKE 30mm STROKE 142 30 113 151 141 32 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY WIRE BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 04NOV2013 CHK 05NOV2013 APVD 05NOV2013 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266147 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1