TE C-2266147 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266147 -1
DESCRIPTION
A
2266147 -2
FINE CRIMP HEIGHT ADJUST
A
2266147 -5
PNEUMATIC
2266147 -7
A
FINE CRIMP HEIGHT ADJUST
4
NONE
CRIMP TOOLING KIT
-
SMART APPLICATOR
2161326-1
-
8- 2266147 -4
SERVO LATCH PLATE
2119951-1
-
8- 2266147 -5
SMART APPLICATOR
MECHANICAL FEED
SERVO
LATCH PLATE 12
NON-CRIMP HEIGHT ADJUST
1338685-1
MECHANICAL FEED
4
PNEUMATIC FEED
-
2119951-1
-
2119949-1
1338685-1
2161326-1
-
2119949-1
2119950-1
-
1338685-1
1338685-1
-
5-18022-5
-
-
1901094-3
-
5-18022-5
2119653-1
8- 2266147 -4
-
5-18022-5
5-18022-5
-
-
-
-
-
-
-
-
2119799-1
1901094-3
-
2119641-1
8- 2266147 -5
-
CRIMP
WIRE
INSUL
SIZE
-
2119653-1
2119641-1
-
-
-
2168400-6
-
2119799-1
-
-
-
-
-
-
2168400-6
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
LEAR TERMINAL
WIRE STRIP LENGTH
8.00-8.00 mm [.315-.315 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
25768 Rev 13
-
-
INSULATION DIAMETER RANGE
-
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1949691-1
1949691-2
1949691-3
1949691-4
1949691-5
WIRE
SIZE
0.5+ 1.5
(2) 0.5 + 1.0
(4) 0.50
(3) 0.75
(2) 0.75
(3) 0.50
0.50 + 1.00
0.50 + (2) 0.35
B
-
LEAR CRIMP SPECIFICATION
TERMINAL
TERMINAL NAME:
LEAR TERMINAL
25768.213.178
C1__DWG_PN_1_0
C1__DWG_PN_1_1
25768.213.111
C1__DWG_PN_1_2
25768.213.179
25768.411.131
C1__DWG_PN_1_3
C1__DWG_PN_1_4
25768.201.178
C1__DWG_PN_1_5
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
1949691-6
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
1949691-7
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
W1__DWG_WGAUGE_7
W1__DWG_WGAUGE_8
1949691-8
1949691-9
C1__DWG_PN_3_3
C1__DWG_PN_3_4
1.80+/-0.05 [.071+/-.002]
1.80+/-0.05 [.071+/-.002]
1.80+/-0.05 [.071+/-.002]
1.70+/-0.05 [.067+/-.002]
1.70+/-0.05 [.067+/-.002]
1.65+/-0.05 [.065+/-.002]
1.55+/-0.05 [.061+/-.002]
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
LEAR TERMINAL
25768.160.009
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
25768.123.179
6
C1__DWG_PN_4_2
25768.123.178
25768.123.009
C1__DWG_PN_4_3
-
9
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
W1__DWG_CRIMP_HT_6
W1__DWG_CRIMP_HT_7
W1__DWG_CRIMP_HT_8
-
-
5.8
-
W1__FA_SETTING_1
5.9
-
W1__FA_SETTING_2
6.0
-
W1__FA_SETTING_3
6.0
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
W1__FA_SETTING_4
6.8
W1__FA_SETTING_5
6.9
W1__FA_SETTING_6
7.5
W1__FA_SETTING_7
8.8
W1__FA_SETTING_8
6
7
8
9
A
10
11
12
13
2266147
2266147
2266147
2266147
-
-4
-4
-5
-6
1
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
1
1
& 252.
1
-
1
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
1
1
1
1
1
1
REF
1
1
1
1
1
2
1
3
1
2
-
-
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -7
1
-
-
-
DIMENSIONS:
ATLANTIC VERSION
4.00 .
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
DESCRIPTION
DATE
DWN
APVD
1
ORIGINAL
4NOV2013
GH
TE
2
REVISED
07NOV2013
GH
TE
A
RELEASED
09JAN2014
GH
TE
A1
ECR-14-018202
05DEC2014
JH
TE
1
-
1
-
-
mm
& 4 of 4)
MATERIAL
-
-1
PART NO
-
2
1
1
-
-
-
1
-
-
1
-
1
1
1
1
-
-
-
1
1
-
-
-
-
1
2
-
1
-
1
2
1
1
-
1
-
1
1
1
-
1
1
-
-
1
-
-
1
1
-
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
2119955-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
2079383-5
2161328-1
1320908-2
2119959-4
1-455888-0
240792-1
1320928-2
2168083-2
1-18028-2
2119533-2
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
2-1633933-3
2119757-8
6-456408-3
-
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
-
-
-
-
-
1
-6
1
-
-
1
-
1
-
-
-
-
1
-
1
-
-
-
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
2
1
-
1
1
2
-
-
1
1
2
-
1
1
-
-
3
1
-
2
1
3
1
-
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
-
1
1
-
1
-
1
1
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
-
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
AMP 4805 REV 31MAR2000
-
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
POSITION STRIPPER IN FRONT OF SHEAR DEPRESSOR.
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
C1__DWG_PN_4_4
C1__DWG_PN_2_5
1.80+/-0.05 [.071+/-.002]
1
C1__DWG_PN_3_1
C1__DWG_PN_3_2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
LTR
(QUANTITY 2)
-
TERMINAL DATA:
P
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
66
-
-
-
A
(QUANTITY 2)
F
-
2.79 mm [.110]
REVISIONS
DIST
2063440-1
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
2119950-1
SERVO LATCH PLATE
SERVO
LATCH PLATE
A
A
PNEUMATIC FEED
FINE CRIMP HEIGHT ADJUST
2266147 -6
7- 2266147 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
CRIMPER, WIRE PREMIUM
DWN
04NOV2013
CHK
05NOV2013
APVD
05NOV2013
HOFFNER
T.ELBIN
T.ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
2119955-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
2
2168400-1
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085
1
2119092-1
2
2079383-5
1
2161328
1
1320908-2
1
2119959-4
1
1-455888-0
1
240792-1
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533-2
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
2-1633933-3
..
1
ITEM_7
..
1
ITEM_6
1
2119757-8
..
1
ITEM_4
..
1
ITEM_3
..
1
ITEM_2
1
6-456408-3
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119640-1
260
252
250
249
248
247
246
245
241
240
239
238
213
198
172
166
164
163
137
136
135
133
119
117
113
82
71
67
66
63
62
60
59
56
54
49
48
47
46
44
41
40
39
38
37
35
33
32
30
29
28
25
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
8-21084-0_GATD
DESCRIPTION
PRODUCT SPEC
-
1
2119957-2
Ocean Side Feed
Applicator
-
DRAWING NO
2266147
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
FEED TYPE
MECHANICAL
6
6
A
D
239
PNEUMATIC
SEE SHEET 1
DWN
APVD
-
-
-
62
40
38
56
39
2
247
246
260
44
7 252
245
7
249
63
A
DATE
37
59
250
DESCRIPTION
D
2
2
2
2
35
166
238
8
163
59
82
1
136
137
C
1
C
172
56
28
SERVO
LATCH PLATE
240
133
4
41
135
198
66
164
A
2
11
67
213
33
24
SERVO FEEDER
NOT INCLUDED
B
5
10
A
13
30
117 REF
19
B
20
21
29
9
241
13
CAM POSITIONS
30 REF
29 REF
1
11
11
30mm STROKE
30mm STROKE
47
ITEM 30 LOCATED AT
FRONT HOLES
12
25
30mm STROKE
1
119
113
46
32
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04NOV2013
CHK
05NOV2013
APVD
05NOV2013
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266147
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266147 -1
D
6
DESCRIPTION
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
CONVERT TO
PNEUMATIC FEED
MECHANICAL
-
8- 2266147 -5
1338685-1
5-18022-5
-
2- 2266147 -5
A
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
MECHANICAL FEED
2- 2266147 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
-
8- 2266147 -4
2161326-1
SERVO LATCH PLATE
CRIMP TOOLING KIT
-
1338685-1
PNEUMATIC
A
2161326-1
2119949-1
FINE CRIMP HEIGHT ADJUST
7- 2266147 -7
1338685-1
MECHANICAL FEED
A
SMART APPLICATOR
4
2119950-1
2119951-1
2- 2266147 -2
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2119951-1
2119949-1
2119950-1
-
-
1338685-1
-
5-18022-5
2119641-2
2119799-1
-
-
8- 2266147 -5
1901094-3
5-18022-5
2119653-2
8- 2266147 -4
-
5-18022-5
-
1901094-3
2119653-2
2119641-2
-
-
2168400-6
2168400-6
-
2119799-1
-
2063440-1
-
-
-
-
-
-
-
8.00-8.00 mm [.315-.315 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
-
LEAR CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
25768 Rev 13
-
-
INSULATION DIAMETER RANGE
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1949691-1
1949691-2
1949691-3
1949691-4
1949691-5
WIRE
SIZE
0.5+ 1.5
(2) 0.5 + 1.0
(4) 0.50
(3) 0.75
(2) 0.75
(3) 0.50
0.50 + 1.00
0.50 + (2) 0.35
LEAR TERMINAL
C1__DWG_PN_1_0
25768.213.178
25768.213.111
C1__DWG_PN_1_1
C1__DWG_PN_1_2
25768.213.179
C1__DWG_PN_1_3
25768.411.131
25768.201.178
C1__DWG_PN_1_4
C1__DWG_PN_1_5
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
1949691-6
1949691-7
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1949691-8
C1__DWG_PN_3_3
1949691-9
C1__DWG_PN_3_4
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
W1__DWG_WGAUGE_7
W1__DWG_WGAUGE_8
LEAR TERMINAL
25768.160.009
25768.123.179
25768.123.178
25768.123.009
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
-
C1__DWG_PN_4_2
-
C1__DWG_PN_4_3
-
C1__DWG_PN_4_4
-
C1__DWG_PN_2_5
-
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
1.80+/-0.05 [.071+/-.002]
1.80+/-0.05 [.071+/-.002]
1.80+/-0.05 [.071+/-.002]
1.80+/-0.05 [.071+/-.002]
1.70+/-0.05 [.067+/-.002]
1.70+/-0.05 [.067+/-.002]
1.65+/-0.05 [.065+/-.002]
1.55+/-0.05 [.061+/-.002]
-
9
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
W1__DWG_CRIMP_HT_6
W1__DWG_CRIMP_HT_7
W1__DWG_CRIMP_HT_8
5.8
5.9
6.0
6.0
6.8
6.9
7.5
8.8
-
6
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
W1__FA_SETTING_4
W1__FA_SETTING_5
W1__FA_SETTING_6
W1__FA_SETTING_7
W1__FA_SETTING_8
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
B
1
2
-
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2266147 -4
2266147 -4
2266147 -5
A
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
10
11
12
-
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
9
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
8
-
1
1
6
1
1
-
& 152.
-
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
POSITION STRIPPER IN FRONT OF SHEAR DEPRESSOR.
AMP 4805 REV 31MAR2000
1
1
1
1
-
1
-
-
1
-
1
1
-
2
1
REF
-
-
-
1
-
-
1
-
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
-
1
1
-
-
1
1
2119782-1
2119640-1
2079988-1
1-22279-3
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
2119955-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2079383-5
2161328-1
1320908-2
2119959-4
1-455888-0
240792-1
1320928-2
2168083-2
1-18028-2
2119533-2
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
2-1633933-3
2119757-8
6-456408-3
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
-
-
-
1
1
-
-
-
-
1
-
-
-
-
1
-
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
3
1
-
-
1
3
-
-
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
2
-
1
1
1
2
-
1
1
1
2
-
-
1
1
2
1
1
1
1
-
-
-
1
-
1
1
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
APVD
-
-
-
TERMINAL
SEE SHEET 1
DWN
-
-
TERMINAL NAME:
DATE
(QUANTITY 2)
-
LEAR TERMINAL
DESCRIPTION
-
-
TERMINAL DATA:
LTR
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
P
(QUANTITY 2)
-
-
66
2063440-1
F
-
2.79 mm [.110]
A
-
-
APPLICATOR DATA
REVISIONS
DIST
PART NUMBERS REQUIRED
SERVO LATCH PLATE
SMART APPLICATOR
LOC
1
DWN
04NOV2013
CHK
05NOV2013
APVD
05NOV2013
HOFFNER
T.ELBIN
T.ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
1-22279-3_SIMP
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
2
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
2119955-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
2
2079383-5
1
2161328
1
1320908-2
1
2119959-4
1
1-455888-0
1
240792-1
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533-2
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
2-1633933-3
..
1
ITEM_7
..
1
ITEM_6
1
2119757-8
..
1
ITEM_4
..
1
ITEM_3
..
1
ITEM_2
1
6-456408-3
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2079988_GATD
251
250
249
246
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
113
82
71
67
66
63
62
59
56
49
48
41
40
39
38
33
32
30
29
28
25
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119640-1
DESCRIPTION
PRODUCT SPEC
-
1
2119782
Ocean Side Feed
Applicator
-
DRAWING NO
2266147
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
DWN
APVD
-
-
-
251
MECHANICAL
62
6
40
A
D
DATE
145
38
239
246
39
59
7
56
140
152
2
D
2
2
7 139
PNEUMATIC
250
2
8
249
63
238
A
166
163
59
82
136
1
137
C
1
C
172
56
28
SERVO
LATCH PLATE
5
41
240
133
4
135
198
164
66
2
A
33
SERVO FEEDER
NOT INCLUDED
213
A
24
B
67
11
19
10
30
12
20
9
21
117 REF
B
1
12
241
29
13
25
1
ITEM 30 LOCATED AT
FRONT HOLES
11
CAM POSITIONS
30mm STROKE
REF
29
REF
30mm STROKE
30mm STROKE
142
30
113
151
141
32
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04NOV2013
CHK
05NOV2013
APVD
05NOV2013
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266147
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
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