Molex AM60520-2 Hawk discrete wire termination machine operation manual Datasheet

Hawk Discrete Wire Termination Machine
Hawk Discrete Wire Termination Machine
Operation Manual
Order No. 11-20-0949
Engineering No. AM-60520E
For C-Grid SL IDT Connector, 70400 Series
Description
Operation
Maintenance
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Page 1 of 39
Hawk Discrete Wire Termination Machine
WARNING
NEVER
USE THIS MACHINE WITHOUT THE GUARDS OR SAFETY DEVICES THAT ARE
INTENDED TO PREVENT HANDS FROM REMAINING IN THE TERMINATION OR
FEED AREAS. RUNNING THIS MACHINE WITHOUT GUARDS, UNDER ANY
CIRCUMSTANCES, CAN CAUSE SERIOUS INJURY.
NEVER
LIFT THIS MACHINE WITHOUT THE AID OF MECHANICAL LIFTING DEVICES.
SEVERE BACK OR OTHER INJURIES CAN RESULT.
NEVER
OPERATE, SERVICE, OR ADJUST THIS MACHINE, OR INSTALL TERMINATION
TOOLING, WITHOUT PROPER INSTRUCTION AND WITHOUT FIRST READING AND
UNDERSTANDING THE INSTRUCTIONS IN THIS MANUAL.
NEVER
INSTALL TERMINATION TOOLING OR SERVICE THIS MACHINE WHILE IT IS
CONNECTED TO ANY ELECTRICAL POWER SOURCE. DISCONNECT POWER BY
UNPLUGGING THE MACHINE FROM ITS POWER SOURCE.
WORK SAFELY AT ALL TIMES
For Service, Contact Your
Local Molex Sales Office
Molex Application Tooling Group
2200 Wellington Court
Lisle, Illinois 60532
Tel: 630-969-4550
Fax: 630-505-0049
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
Table of Contents
SECTION
1.
General Description
2.
Setting Up and Operation
3.
Maintenance, Troubleshooting, and Fault Message Diagnostics
4.
Parts Lists, Assembly Drawings, and Schematics
5.
Glossary
Appendix
A
Termination Information
B
Options
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
Section 1
General Description
1.1.
Description
1.2.
Features
1.3.
Technical Specifications
1.4.
Delivery Check
1.5.
Tools
1.6.
Lifting
1.7.
Installation
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
CONTROL
BOX
TERMINATION
AREA
REGULATOR
CONNECTOR
NEST
CONNECTOR FEED
NEST
CLEARING TOOL
FOOT SWITCH
Figure 1-1
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
General Description
1.4
1.1
Description
The Molex AM-60520E Hawk Discrete Wire Termination
Machine was developed to assemble .100 S.L. IDT
series (.100 in. centers Insulation Displacement
Technology) discrete wire harnesses. An operator loads
a cartridge containing preloaded connectors (70400
series) ranging from 2 to 25 circuits. As each connector
assembly is completed, the machine automatically loads
a new connector into the terminating nest, pushing the
previously loaded connector into the next station. Then
it inserts the terminals and breaks off the carrier strip.
The operator then removes the completed harness,
loads a wire (in its proper assembly order), then
depresses the foot pedal. The machine then terminates
that wire and indexes to the next position. This machine
is ideally suited for mid- volume, semi-automatic
applications.
1.2
1.3
Delivery Check
Features
Automatic loading and indexing of termination nest
Automatic insertion of terminals
Automatic break-off of carrier strip
Technical Specifications
Dimensions
Press with tooling
Height
34.3cm (13.50”)
Width
99.1cm (39.00”)
Depth
50.8cm (20.00”)
Unpacked weight
48.1kg (103.00 lbs.)
Power Requirements
Voltage:
110V AC or 220V AC
50/60 Hz
Current:
2A @ 110V
1A @ 220V
Pneumatics
Pressure:
Consumption:
Remove the top and sides of the crate. Then remove
the screws that mount the machine to the skid. Check
to see that following items are included in this
package:
Decription:
Quantity
11-20-0949 (AM-60520E)
Discrete Wire Termination Machine
TM-011200949
Instruction Manual
63800-8394 Foot Switch Assembly
11-31-5302 Nest Cleaning Tool
11-31-1744 Carrier Tray
1.5
1
1
1
1
1
Tools
The following tools are recommended for setup and
adjustments to the this tool.
1.6
English Hex Wrench Set (inch)
Large and small straight screwdriver
Small Crescent Wrench
Needle nose pliers
Eye Loupe - 5X
Lifting
WARNING: The Molex Hawk Terminator weights
48kg (103 lbs.). It is NOT intended to be lifted by a
single individual. The guarding or housing load
assemblies are not attached to provide support for
lifting purposes. Mechanical lifting devices should
be used from below the unit. A person lifting this
machine could sustain severe back or other
injuries. Care should be taken at all times.
An electrical, hydraulic, or mechanical lift should be
used to lift this termination machine
5 BAR (80psig) minimum
14L/minimum (0.5 SCFM)
Rate
This machine terminates up to 1200 per hour,
depending on operator skill and connector size.
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
1.7
WARNING: When servicing this machine,
disconnect this power cord to insure complete
safety to service person.
Installation
Foot Pedal
Air Connection
Connect the 5-pin DIN plug on the foot pedal to the
5-pin socket in the right side of the terminator control
assembly.
Note the locking action of the plug.
Because there are so many variations in air
connections, Molex does not supply any type of
fitting for air installation.
The user must supply a fitting of his choice to attach
air of the correct pressure and volume to the 1/4
NPT port on the F-R-L unit. Use 1/4 inch line
minimum. Once attached, adjust the regulator on
the F-R-L to 80-85psig. Air will not flow into the
machine proper until power is on and the "RESET"
button is pressed.
Power Connection
A power cord is supplied for standard 110VAC
service. It is installed into the control box; plug the
other end into a grounded outlet.
The Hawk Discrete Wire Termination Machine will
operate on 110VAC or 220VAC, 50 or 60 Hz.
CYCLE COUNTER
CIRCUIT SIZE
ALARM
INDICATOR
POWER ON
BUTTON
RESET
BUTTON
Figure 1-2
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
PAWL RELEASE
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Hawk Discrete Wire Termination Machine
Section 2
Setting Up And Operation
2.1.
Air Pressure
2.2.
Connector Feed Adjustment
2.3.
Shuttle Position Fine Adjustment
2.4.
Termination Depth Adjustment
2.5.
Termination Punch up Adjustment
2.6.
Programming the Controller
2.7.
Safety Precautions
2.8.
Operation
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
Note: 2 circuit connectors are loaded in pairs stop is
set for 4 circuits.
Set Up
2.1 Air Pressure
Connector Feed Stop
Set the air pressure regulator on the air inlet to 5 - 6
BAR (80 - 90 PSI). This is done by pulling out the
adjustment knob and setting to the proper pressure,
then pushing in the knob. See Figure 2-1.
ADJUSTMENT KNOB
This stop is also adjustable from 3 to 25 circuits. To
adjust the stop:
1. Remove the nest guard.
2. Loosen the thumb screw on the connector feed
stop located in front of the shift nest.
3. Starting from “3” circuits to the right, stop
locates on every circuit position to 25 circuits.
Adjust so that only 1 connector (except 2-2
circuits.) at a time can enter the shift nest from
the cartridge feed.
4. When adjustment is set, tighten thumb screw.
5. Replace guard. See Figure 2-3.
THUMB SCREW
Figure 2-1
2.2 Connector Feed Adjustment
Shuttle Stop
SHIFT KNOB
Figure 2-3
2.3 Shuttle Fine Adjustment
FINE ADJUST
THUMB SCREW
Figure 2-2
The shuttle stop is adjustable from 3 to 25 circuits.
1. To adjust the stop, loosen the thumb screw on
top of the cartridge holder. This holds and
locates the cylinder stop on the bottom side.
Starting from “3” circuit to the left, each notch
represents 1 circuit position on the shuttle. The
left side of the connector must always go to the
left end of the termination anvil when fed in.
2. Move the stop to the correct circuit size.
3. Tighten the thumb screw.
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
With a connector in the nest and the shuttle full
forward against the stop, the first terminal should be
centered on the terminal punch. Due to tolerance
variations in connector lengths, it may be necessary
to occasionally make a fine adjustment to the
shuttle.
To adjust the shuttle:
1. Load a connector into the termination head in
manual mode.
2. With the shuttle blade in the forward position,
loosen the cap screws at the rear of the shuttle
adjustment base.
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Hawk Discrete Wire Termination Machine
3. Then adjust the location shuttle adjustment base
by turning the set screw on the edge of the stop
block located to the right. Hold the connector
against the shuttle blade while making this
adjustment. Turning the set screw “in” moves
the connector to the right and “out” moves it to
the left. See Figure 2-4.
4. Tighten the cap screws. SET SCREW AND
1. Loosen the jam nut on the clevis attached to the
crimp and termination cylinder rod end.
2. Turning the rod end clockwise lowers the
punches and counterclockwise raises them.
The rod end can be turned with the jam nut by
turning the jam nut down snug against the end
of the threads on the rod. Then turn off the air
supply and turn the jam nut to adjust. See
Figure 2-5.
3. Turn the air back on to check punch height
4. Retighten the jam nut to clevis.
LOCK NUT
CLEVIS
JAM NUT
Figure 2-4
2.4
Termination Depth Adjustment
Termination depth is set by:
1. Loosening the lock nut located on top of the
termination head.
2. To raise the punch depth, turn the screw
clockwise. To lower, turn the screw counterclockwise. The punch depth should be adjusted
so that a terminated wire is touching the lower
surface of the terminal, but is not crushed and
the crimp tongs are securely gripping the wire
without cutting into the insulation. See
Appendix A for termination specifications.
3. Terminate a wire and check the settings.
4. Repeat steps 2 and 3 until the termination depth
is correct.
5. Then tighten the lockout.
2.5
Punch Up Adjustment
Termination punches should be adjusted so that the
bottom of the punch is about .015 - .020 inch above
the top of the terminals.
To adjust the punch:
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
Figure 2-5
2.6
Programming The Controller
On the front of the base there is a pair of thumb
wheels. These set the counter to the correct circuit
size for the connector.
Example: a 3-circuit connector would be set at .03”.
2.7
Safety Precautions
The following safety precautions should be taken
before operating the terminator.
1. Check that the work area is well lighted. Adjust
work light for best visibility.
2. Check that the area is clean and free of debris.
Check that no tools have been left in the
machine or work area.
NEVER operate in areas of excess moisture.
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Hawk Discrete Wire Termination Machine
3. Be sure all guards are in place. Both the
operator and bystanders must wear approved
safety glasses when terminator is in operation.
NEVER operate this terminator without guards in
place.
4. Make sure the unit is plugged into a grounded
outlet. Check the connection at both ends of the
power cord. Also check that the power cord is
not damaged or in danger of being damaged.
5. Check that the terminator position is suitable for
the operator’s size. The foot pedal should be
positioned for ease of use. A stool or chair with
adjustable height and backrest should be
provided for maximum comfort and back support
to the operator.
The machine should be located parallel and
approximately 150mm (6 in) from the edge of
the table. A chair or stool, with adjustable height
and back rest, should be provided for maximum
comfort and back support for the operator.
6. Be sure all setup procedures were followed and
that terminations are within specifications. See
Appendix A for termination specifications.
2.8
6. To load wires, insert appropriate wire under
termination punches until it stops. The wire
must be perpendicular to the face of the tooling
and not angled up or down. See Figure 2-7 and
2-8 for correct position. When the wire is in the
correct position, press the foot switch
7. Repeat operation until connector is complete.
Machine will automatically reset and loaded
connector is ready for removal.
8. Repeat Steps 4 and 5 then remove connector
by pulling the wires briskly to the left.
9. Repeat steps 6 through 8 until tube is empty or
the run is complete.
NOTE: The machine should be kept clean and free
of carrier strips and other debris.
Operation
1. Set housing and shuttle stops and circuit
counter as described in Sections 2.2 and 2.6.
2. Turn air "on" and push reset button to reset
nest to the #1 position.
3. Load a tube of connectors with the terminals up
and forward.
4. To start cycle, pull connector shift nest knob
forward.
5. When the connector is in the shift nest, push
the shift nest knob all the way "in". This will
load the connector into the nest, ready for
termination. If a connector is already in the nest
it will automatically cycle through the insertion
cycle and be ready for removal.
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
Figure 2-6
WIRE
TERMINAL
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WIRE STOP
Figure 2-7
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Hawk Discrete Wire Termination Machine
Section 3
Maintenance
3.1.
Cleaning
3.2.
Lubrication
3.3.
Perishable Parts
3.4.
Spare Parts
3.5.
Troubleshooting
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
3.1
Cleaning
WARNING: Disconnect the compressed air line and the power cord from the power source during all
maintenance operations.
For efficient operation, the Hawk Discrete Wire Termination Machine should be cleaned daily with a soft
bristle brush to remove any carrier strip debris and terminal plating dust from the tooling area. For continuous
operation this may have to be done several times throughout the day.
See Chart 3.1 for recommended Preventive Maintenance Schedule.
When it is necessary to change tooling, care should be taken to remove any debris from tapped holes or
mounting surfaces. Debris can prevent tooling from being properly locked into position.
Keep the air filter clean. A visible coating of dirt in the bowl indicates that the unit needs cleaning. To clean,
remove the bowl with the filter unit and wipe with denatured alcohol.
NOTE: Using compressed air to clean tooling is not recommended. Chips can wedge in the tooling and/or
fly at an operator.
3.2
Lubrication
1. Check the oil level in the lubricator bowl periodically and fill as needed with SAE 10W motor oil.
2. Sparingly lubricate the sliding parts approximately every month with SAE 10W motor oil or equivalent.
3. Lubricate with multipurpose synthetic lubricant with Teflon or an equivalent. Molex ships its presses pregreased with Permatex multi-purpose synthetic grease with Teflon No. 82329. SAE 10 non-detergent oil
or light spindle oil or 3-in-1 oil should be used on pivot points.
WARNING: Never use penetrates such as WD40 for any lubrication on the Termination machine.
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
An example of a maintenance chart is shown below. Copy and use this chart to track the maintenance of your
Press or use this as a template to create your own schedule or use your company’s standard chart, if applicable.
Preventive Maintenance Chart
Daily: Clean. See Section 3.1.
Monthly: Check air filters and clean as necessary, See Section 3.1.
Lubricate sliding parts, See Section 3.2.
Check oil level in lubricator, See Section 3.2.
CHECK SHEET
Week
MONTH _________YEAR _________
Monthly
1
2
3
4
Air Filters
Lubricate
Oil Level
Cleaning
Reapply greasing
Reapply oil
Inspect all tooling
for wear
Daily Clean
MON
TUE
Days of the Week
WED THU FRI
SAT
SUN
Yes
Yes
Yes
Solution
SAE 10W motor oil
SAE 10 non-detergent oil
SAE 10W motor oil
Yes
Soft Brush Industrial
Degreaser
Yes
Replace if signs of wear.
Schedule should be adjusted up or down depending on usage. Molex recommends that a log of preventive
maintenance be kept with the press.
3.3
Perishable Parts
Customers are responsible for maintaining the Hawk Discrete Wire Termination Machine. Perishable parts are
those parts that come in contact with the product and will wear out over time. Molex recommends that all
customers keep at least one set of the perishable tool kit in stock at all times. This will reduce the amount of
production down time. These parts are identified in the parts list in Section 4.
3.4.
Spare Parts
Customers are responsible for maintaining the Hawk Discrete Wire Termination Machine. Spare parts are moving
and functioning parts that can be damaged or wear out over time and will require replacement. Molex
recommends that the customer keep some or all of them in stock to reduce production down time. These parts
are identified in the parts list in Section 4.
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
3.5
Troubleshooting
Symptom
Switch does not
turn on power
No current
Fuse blown
Defective power switch
Cause
Improper shuttle fine adjustment
Smashed terminals
during termination
Improper crimp and
termination depth
Damaged crimp or termination punches
Nest Return cylinder rod end loose
Carriers or other debris in lower slide area
Damaged slide bearings
Debris in anvil pockets
Spring pressure on housing aligner bar too low
Nest return cylinder pressure regulator
set too low
Improper adjustment of crimp and termination
punch height
Improper adjustment of termination punch depth
Debris in anvil pockets
Air pressure too low
Termination cylinder flow control set improperly
Carriers or other debris caught behind insertion
slide mechanism
Improper insertion depth
Screws loose in insertion slide assembly
(Terminals in Housing)
Insertion cylinder loose or binding
Debris caught under carrier bend slide
Carriers not breaking
off properly
Bend cylinder loose or binding
Improper coining on terminal carrier strip
Loose carrier break-off cam block
Shift nest not positioned properly
Tube feed not working
Shift cylinder binding
Tube bowed excessively or burred at ends
Air feeder malfunctioning
Connector transfer
Not working
Improper clearance in connector feed guide
or carrier guide I nest
Debris in anvil pocket
Debris behind shift nest slide
Shuttle cylinder binding
Shuttle cylinder flow controls improperly adjusted
Improper alignment in transition areas
Terminal carrier thickness out of spec
Connector overshoots
when transferred in
Order No TM-011200949
Revision: D
Shuttle cylinder flow control improperly set
Spring pressure on housing aligner too loose
Release Date: 02-16-97
Revision Date: 03-03-11
Solution
Check power source.
Replace.
Replace.
See Setting Up and Operation.
Section 2.3.
Repair or replace.
Tighten.
Remove and clean. See Maintenance Section 3,.
Replace
Remove and clean. See Maintenance Section 3,.
Replace spring.
Adjust regulator.
See Setting Up and Operation Section 2.4.
See Setting Up and Operation Section 2.4
Remove and clean.
See Maintenance Section 3,.
Check air supply and regulator.
See Setting Up and Operation Section 2.1.
Reset flow control.
Carefully clean out area behind slide.
Tighten all insertion slide screws.
Tighten the rod connections or replace the
cylinder if binding.
Carefully clean area under bend slide.
See Maintenance Section 3.
If binding, replace the cylinder
and tighten all rod fittings.
Replace product.
Tighten all screws.
Adjust shift nest so connectors transition
smoothly.
Replace cylinder
Replace tube
Check air pressure and check for blockage
of air passages.
Contact Molex Application Tooling Group.
Remove debris and clean area.
Remove debris and clean area.
Replace or repair cylinder.
Readjust flows controls so cylinder extends
and retracts but does not slam.
Adjust alignments so that connector moves
through smoothly.
Replace product.
Adjust flow control on front of cylinder to
slow down cylinder extension.
Replace spring.
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Hawk Discrete Wire Termination Machine
Symptom
Cause
Nest return cylinder pressure set too high
Debris caught in ratchet mechanism
Nest Step not stepping
to next circuit position
Nest step overshooting
beyond next position
Nest does not return
Nest step cylinder loose or binding
Nest step cylinder flow controls set too far closed
Damaged pawls on ratchet mechanism
Valve malfunctioning or control problem
Air pressure too low
Nest return cylinder pressure set too low
Nest step cylinder flow controls too open
Control problems
Pawl release cylinder loose or binding
Nest return cylinder pressure set too high
Air pressure too low
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
Solution
Set separate regulator to a lower pressure,
turn the knob counter clockwise.
Carefully clean ratchet mechanism.
See Section 3.1.
Repair joints or replace cylinder.
Open flow control slightly.
Replace pawls.
Contact Molex Application Tooling Group.
See Section 2.1.
Open separate regulator very slightly.
Close down flow controls a little bit at a
time until proper flow is achieved.
Contact Molex Application Tooling Group.
Repair or replace cylinder.
Reduce pressure at separate regulator.
Check pressure supply and pressure
setting at main regulator. See Section 2.1.
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Hawk Discrete Wire Termination Machine
Section 4
4.1
Parts List and Assembly Drawings
4.2
Schematisc Drawings
4.3
Pneumatic Drawing
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
4.1
Main Parts List and Assembly
11-20-0949 AM60520E Hawk Discrete Wire Termination Machine
Item Order No Engineering No.
Description
Quantity
Figure
REF 11-20-0949
AM60520E
Main Assembly
1
4-1
1
N/A
N/A
Frame Assembly
1
4-2 and 4-3
2
N/A
N/A
Crimp Assembly
1
4-4
3
N/A
N/A
Feed Assembly
1
4-5 and 4-6
4
62300-6510
62300-6510
Control Assembly
1
4-7
5
62300-6520
62300-6520
Miscellaneous Electrical
1
4-8
4
2
1
3
5
Figure 4-
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
Frame Parts List
Frame Assembly Figure 4-2 amd 4-3
Item
Order No
Engineering No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
11-31-0149
11-31-0156
11-31-0157
11-31-0173
11-31-1231
11-31-1730
11-31-1731
11-31-1754
11-31-1755
11-31-1756
11-31-1757
11-31-1759
11-31-1760
11-31-1784
11-31-1804
11-31-2017
11-31-3288
11-31-3289
11-31-3290
11-31-4538
11-31-4539
11-31-4571
11-31-5584
62500-2056
62500-2762
62500-2820
62500-2861
63600-2591
63700-1242
63700-1784
63700-2068
63700-2370
66694-1662
AM60510-5
AM60510-12
AM60510-13
AM60510-15
AM60520-14A
AM60510-26
AM60510-27
AM60510-50
AM60510-51
AM60510-52
AM60510-53
AM60510-55
AM60510-56
AM60510-83
AM60510-115
AM60520-21A
AM60520-15A
AM60520-22A
AM60520-23A
AM60570-21
AM60570-22
AM60570-97
AM60510-70
62500-2056
62500-2762
62500-2820
62500-2861
63600-2591
63700-1242
63700-1784
63700-2068
63700-2370
66694-1662
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Order No TM-011200949
Revision: D
RSP / PP Parts
Quantity
and notes
Cylinder
RSP
1
Bracket, Clevis
1
Clevis, Rod
1
Bearing, Slide
2
Enclosure
1
Front Slide Guide
1
Rear Slide Guide
1
Left Frame Upright
1
Termination Head Top Plate
1
Right Termination Guide
1
Left Termination Guide
1
Termination Lever
1
Termination Pivot
1
Frame Upright Right
1
Spacer
2
Machine Base
1
Enclosure Cover
1
Machine Mount Plate
1
Standoff, Mount Plate
4
Slide, Nest
1
Slide Base
1
Front Guard
1
Clevis Pin
1
Air Lubricator, 2000 Series
1
Pipe Nipple 1/4" BSPT 1 1/2" Long
1
Filter/Regulator Combo With Gauge And Bracket
1
Regulator 0-30psi W/Gauge
1
25 by 25 End Cap
2
#10-32 T-Nut
2
Corner Bracket
1
#1/4-20 T-Nut
4
1.0 by 1.0 Extrusion by 8.0” Long
1
1.0 by 1.0 Extrusion by 10.0” Long
1
Hardware
#5-40 by 3/8“ Long SHCS
32**
#8-32 by 1/2“ Long BHCS
2**
#8-32 by 5/8“ Long SHCS
6**
#8-32 by 1.0“ Long SHCS
4**
#8-32 by 3/16“ Long SSS
8**
#10-32 by 1/4“ Long BHCS
2**
#10-32 by 1/2“ Long SHCS
7**
#10-32 by 3/4“ Long SHCS
14**
#1/4-20 by 1/2“ Long BHCS
4**
#1/4-20 by 3/4“ Long BHCS
2**
#1/4-20 by 1/2“ Long SHCS
8**
#1/4-20 by 3/4“ Long SHCS
4**
#1/4-20 by 1.0“ Long SHCS
5**
#1/4-20 by 2.0“ Long SHCS
1**
#3/16 by 5/8” Long Dowel Pin
12**
#1/8 by 3/8” Long Dowel Pin
2**
#1/4 by 1.5” Long Dowel Pin
1**
Release Date: 02-16-97
Revision Date: 03-03-11
Description
UNCONTROLLED COPY
Page 19 of 39
Hawk Discrete Wire Termination Machine
Frame Assembly Figure 4-2 amd 4-3
Item
51
52
53
Order No
Engineering No.
N/A
N/A
N/A
N/A
N/A
N/A
Order No TM-011200949
Revision: D
Description
RSP / PP Parts
Quantity
and notes
1**
1**
1**
#1/4-20 by .226“ Thick Hex Nut
#1/4-28 by 3/4“ Long Set Screw (Cup Point)
#5/16-18 Lock Nut
RSP - Part is a Molex Recommended Spare Part.
PP - Part is a Perishable Part.
** Available from an industrial supply company such as MSC (1-800-645-7270).
Release Date: 02-16-97
Revision Date: 03-03-11
UNCONTROLLED COPY
Page 20 of 39
Hawk Discrete Wire Termination Machine
Frame Assembly (Sheet 1)
52
41 (4)
(6) 36
53
(6)
53
48
1
11
9
44
50
3
13
10
(4)
2
17
46 (4)
18
23
12
48 (4)
14
41
(6)
8
5
Figure 4-2
SEE SHEET
2 OF 2
44
47
40
(8)
(2)
(2)
29
33
26
28
(2)
43
39
(2)
(4)
31
30
18
44
32
24
REF
42
(4)
25
(2)
16
39
(2)
45
46
Figure 4-2
SHEET 1 OF 2
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
19
(4)
27
(4)
UNCONTROLLED COPY
Page 21 of 39
Hawk Discrete Wire Termination Machine
Frame Assembly (Sheet 2)
(16)
34
4
(2)
20
(16)
(4)
34
41
7
(8)
38
21
6
(3)
40
(2) 15
49
(2)
35
(2)
37 (4)
22
40 (4)
(4)
48
Figure 4-3
SHEET 2 OF 2
14
8
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
UNCONTROLLED COPY
Page 22 of 39
Hawk Discrete Wire Termination Machine
Crimp Parts List
Crimp Assembly Figure 4-4
Item
Order No
Engineering No.
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
11-31-0147
11-31-0150
11-31-0151
11-31-0152
11-31-0154
11-31-0155
11-31-0418
11-31-0419
11-31-1219
11-31-1220
11-31-1221
11-31-1439
11-31-1728
11-31-1729
11-31-1735
11-31-1746
11-31-1748
11-31-1749
11-31-1750
11-31-1751
11-31-1752
11-31-1753
11-31-1758
11-31-1761
11-31-1783
11-31-1917
11-31-4548
11-31-4537
11-31-4540
11-31-4541
11-31-4542
11-31-4543
11-31-5302
11-31-7464
AM60510-3
AM60510-6
AM60510-7
AM60510-8
AM60510-10
AM60510-11
AM60510-57
AM60510-58
AM60520-1
AM60520-2
AM60520-3
AM60510-117
AM60510-24
AM60510-25
AM60510-31
AM60510-42
AM60510-44
AM60510-45
AM60510-46
AM60510-47
AM60510-48
AM60510-49
AM60510-54
AM60510-59
AM60510-82
R8432-40
AM60570-41
AM60570-20
AM60570-23
AM60570-30
AM60570-32
AM60570-33
AM60510-122
AM60510-28
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Insertion Cylinder
Nest Step Cylinder
Pawl Release Cylinder
Main Nest Return Cylinder
Cylinder Bracket
Cylinder Bracket
Termination Punch
Crimp Punch
Insertion Bar
Insertion Slide
End Cover
Pawl Release Guard
Nest Spacer
Insertion Guide
Compression Spring
Ratchet Pawl
Stationary Pawl Guide
Sliding Pawl Guide
Pawl Slide Cover
Pawl Slide Link
Pawl Retract
Ratchet Pawl Track
Termination Slide
Termination Head Cover
Insertion Guard
Exhaust Muffler (1/8 NPT)
Ratchet
Nest
Nest Cover
Housing Aligner
Termination Anvil
Carrier Guide
Nest Clearing Tool
Rod Aligner
Hardware
#4-40 by 3/16“ Long SSS
#6-32 by 1/4“ Long BHCS
#8-32 by 1/4“ Long SHCS
#8-32 by 3/8“ Long SHCS
#8-32 by 5/8“ Long SHCS
#8-32 by 1-1/4“ Long SHCS
#8-32 by 1/2“ Long SSS
#10-32 by 1/2“ Long SHCS
#10-32 by 3/4“ Long FHCS
#10-32 by 3/4“ Long SHCS
#10-32 by 1-1/4“ Long SHCS
#10-32 by 2“ Long SHCS
#1/4-20 by 1“ Long SHCS
#5/16-18 by 1“ Long SHCS
#3/8-18 by 1“ Long SHCS
#1/8 by 3/8” Long Dowel Pin
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
RSP / PP Parts
Quantity
and Notes
RSP
1
RSP
1
RSP
1
RSP
1
1
2
PP
1
PP
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PP
1
1
Not Shown
1
1
UNCONTROLLED COPY
1**
2**
4**
10**
8**
2**
1**
1**
2**
2**
2**
4**
4**
2**
1**
2**
Page 23 of 39
Hawk Discrete Wire Termination Machine
Crimp Assembly Figure 4-4
Item
51
52
53
Order No TM-011200949
Revision: D
RSP / PP Parts
Quantity
and Notes
N/A
N/A
#1/8 by 5/8” Long Dowel Pin
8**
N/A
N/A
#1/8 by 1” Long Dowel Pin
2**
N/A
N/A
#1/8 by 1-1/2” Long Dowel Pin
4**
RSP - Part is a Molex Recommended Spare Part.
PP - Part is a Perishable Part.
** Available from an industrial supply company such as MSC (1-800-645-7270).
Order No
Engineering No.
Release Date: 02-16-97
Revision Date: 03-03-11
Description
UNCONTROLLED COPY
Page 24 of 39
Hawk Discrete Wire Termination Machine
Crimp Assembly
51
(4) 38
11
47
36 (2)
25
28
29
(2)
15 (2)
31
32
30
14
52 (2)
38
47
9
51
1
10
49
(4)
44
37 (2)
13
(2)
53 (4)
26
4
(2)
11-31-4538 REF
46
50
24
39
(4)
11-31-1755
REF
27
(4)
23
45
34
40
12
48 (2)
51
43
(2)
(2)
35
(2)
8
7
(2)
19
51
(2)
21
17
18
(2) 16
41
42
Figure 4-4
20
22
3
38
(2)
(2)
37
5
39
(2)
11-31-4539 REF
2
6
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
39 (2)
UNCONTROLLED COPY
Page 25 of 39
Hawk Discrete Wire Termination Machine
Feed Parts List
Feed Assembly Figure 4-5 and 4-6
Item
Order No
Engineering No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
11-21-5835
11-31-0146
11-31-0153
11-31-0256
11-31-1222
11-31-1223
11-31-1224
11-31-1226
11-31-1229
11-31-1233
11-31-1743
11-31-1762
11-31-1763
11-31-1764
11-31-1765
11-31-1766
11-31-1767
11-31-1768
11-31-1769
11-31-1770
11-31-1771
11-31-1773
11-31-1774
11-31-1776
11-31-1777
11-31-1778
11-31-1779
11-31-1780
11-31-1782
11-31-1785
11-31-1786
11-31-1789
11-31-1797
11-31-1799
11-31-1800
11-31-1803
11-31-3116
11-31-3117
11-31-7475
11-31-7476
11-31-7722
62300-3101
62500-0816
66801-5187
AM8230-29
AM60510-2
AM60510-9
AM60510-16
AM60520-5
AM60520-6
AM60520-7
AM60520-8
AM60520-12
AM60520-4
AM60510-39
AM60510-61
AM60510-62
AM60510-63
AM60510-64
AM60510-65
AM60510-66
AM60510-67
AM60510-68
AM60510-69
AM60510-61
AM60510-73
AM60510-75
AM60510-76
AM60510-77
AM60510-78
AM60510-79
AM60510-81
AM60510-73
AM60510-84
AM60510-85
AM60510-88
AM60510-96
AM60510-98
AM60510-111
AM60510-114
AM60510-119
AM60510-120
AM60510-126
AM60510-127
AM60510-128
62300-3101
62500-0816
66801-5187
45
46
47
48
49
50
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Order No TM-011200949
Revision: D
RSP / PP Parts
Quantity
and notes
Feeder Arm Bushing
1
Connector Shuttle Cylinder
RSP
1
Mounting Bracket
2
Knob
1
Knob-Shift Rod
1
Guide Block, Shift Rod
1
Bearing, Shift Rod
1
Valve Bracket
1
Push Button 2-Way Valve
1
Shift Rod
1
Shuttle Adjustment Indicator
1
Shift Base
1
Left Spacer
1
Right Spacer
1
Shift Nest
1
Shift Guide
1
Shift Guide Rt.
1
Shift Nest Cover
1
Stop Cart. Feed
1
Shift Nest Bracket
1
Shift Stop
1
Shuttle Cylinder Stop
1
Adjustable Shuttle Stop
1
Cartridge Holder
1
Shuttle Blade
1
Shuttle Arm
1
Shuttle Guide
2
End Shuttle Guard
1
Front Shuttle Guard
1
Rear Shuttle Guard
1
Sensor Bracket
2
Sensor Flag
1
Terminal Feed Guide
1
Housing Shift Guard
1
Guard Mount
1
Shuttle Adjustment Scale
1
Shuttle Adjustment Base
1
Fine Adjustment Pad
1
Bushing
1
Washer
1
Shuttle Cylinder Stop Guide
1
GPS Tube Rest
1
Filter Regulator
1
8mm Proximity Switch, 10-30vdc NPN, 1.5mm Sensing Range
3
Hardware
#6-32 by 3/8“ Long SHCS
9**
#6-32 by 3/8“ Long SSS
1**
#8-32 by 1/4“ Long BHCS
2**
#8-32 by 1/2“ Long BHCS
2**
#8-32 by 3/8“ Long FHCS
2**
#8-32 by 1/2“ Long SHCS
6*
Release Date: 02-16-97
Revision Date: 03-03-11
Description
UNCONTROLLED COPY
Page 26 of 39
Hawk Discrete Wire Termination Machine
Feed Assembly Figure 4-5 and 4-6
Item
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
Order No
Engineering No.
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Order No TM-011200949
Revision: D
Description
RSP / PP Parts
Quantity
and notes
8**
2**
1**
4**
2**
4**
2**
1**
2**
7**
3**
3**
2**
1**
2**
1**
11**
8**
4**
1**
#8-32 by 5/8“ Long SHCS
#8-32 by 1.0“ Long SHCS
#8-32 Thumb Screw
#10-32 by 1/4“ Long BHCS
#10-32 by 3/8“ Long BHCS
#10-32 by 1/2“ Long BHCS
#10-32 by 3/8“ Long SHCS
#10-32 by 1/2“ Long SHCS
#10-32 by 5/8“ Long SHCS
#10-32 by 3/4“ Long SHCS
#10-32 by 1/2“ Long SSS
#10-32 by 1/8“ THK Hex Jam Nut
#10-32 by 11/16“ THK Lock Nut
#10-32 Flat Washer
#1/4-20 by 3/4“ Long BHCS
#3/32 by 1.0” Long Dowel Pin
#1/8 by 1/4” Long Dowel Pin
#1/8 by 3/4” Long Dowel Pin
#1/8 by 1.0” Long Dowel Pin
#3/16 by 3/8” Long Dowel Pin
RSP - Part is a Molex Recommended Spare Part.
PP - Part is a Perishable Part.
** Available from an industrial supply company such as MSC (1-800-645-7270).
Release Date: 02-16-97
Revision Date: 03-03-11
UNCONTROLLED COPY
Page 27 of 39
Hawk Discrete Wire Termination Machine
Feed Assembly (Sheet 1 of 2)
68
50 (2)
(2)
18
15
45
60 (2)
33
68 (2)
(2) 69
(2)
56 (2)
50
59
16
34
(2)
51
(4)
66
52
53
21
(2)
35
19
12
61
60
6
61
5
10
39
7
(2)
45
20
13
32
40
45
(6)
8
44
11-31-4539
REF
31
14
44
9
31
62
Figure 4-5
SHEET 1 of 2
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
UNCONTROLLED COPY
Page 28 of 39
Hawk Discrete Wire Termination Machine
Feed Assembly (Sheet 2 of 2)
57 (2)
30
43
(4)
4
51 (4)
11
(2) 27
(2) 69
48
61
(2)
50
36
54 (2)
(4) 68
17
65
(2)
38
60
(2)
REF
63 (2)
(2)
25
12
37
70
67
42
(10)
26
60
(2)
24
1
67
64
55 (2)
3
(2)
28
2
58
62 (2)
23
44
48 (2)
14
22
41
476
REF
(2)
56
46
(2)
29
49
(2)
Figure 4-6
SHEET 2 of 2
54 (2)
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
UNCONTROLLED COPY
Page 29 of 39
Hawk Discrete Wire Termination Machine
4.1
Control Box Parts List
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
62300-6510 Control Box Assembly Figure 4-7
Order No Engineering No.
Description
Quantity
11-31-8646 AM60585-E204
LED Red 28 VDC 3/8 OD, Cylindrical Cap
1
11-41-0264
KM241
Molex 3" diameter Logo (red on white)
1
62500-0667
62500-0667
Ring Ferrite
1
62500-0694
62500-0694
Terminal Block, Dbl Pos. Jumperable
10
62500-0721
62500-0721
Jumper For 4mm Wago Term Block
4
62500-0762
62500-0762
Resettable, Or Non-Resettable, 8 Digits Counter
1
62500-1023
62500-1023
Din Rail 6 inches
1
62500-1055
62500-1055
Micro-Dc Series 4 Pin Female,22awg W/12" Leads Receptacle
1
62500-1330
62500-1330
Cord Grip 0.20-0.47 by 1/2NPT Plastic
1
62500-1331
62500-1331
Cord Grip 0.35-0.71 by 3/4NPT Plastic
1
62500-1382
62500-1382
Homerun Straight Conn X 2m Long Black Conn/Cable
1
62500-1519
62500-1519
Terminal Ground Block, Top Wire, 3 Conductor, 24-12 Awg
1
62500-1620
62500-1620
Plate Separator For 279 Terminal Blocks, Orange Oversized
3
62500-2324
62500-2324
Cord Plug, 15 Amp
1
62500-2361
62500-2361
Cable W/Con M8 Straight Single Ended X 4m Long
3
62500-2362
62500-2362
Cable W/Con M8 Rt. Angle Single Ended by 4m Long Black Cable
1
62500-2366
62500-2366
Breaker 4 Amp Single Pole
1
62500-2523
62500-2523
10"H By 8"W By 6" Deep Hinge Cover Box Rla7035 Enclosure
1
62500-2527
62500-2527
Subpanel For Jb100806hc Enclosure
1
62500-2812
62500-2812
E-Stop, Illuminated (1) N.O. (2) N.C. Switch
1
62500-2813
62500-2813
M22-K10 Block N.0. Contact Block For M22 Series PB's
1
62500-2816
62500-2816
Illuminated PB Green Flush Type, 24vdc Led (1) N.O Switch
1
62500-2819
62500-2819
24vdc,30watt Supply
1
62500-2823
62500-2823
1.5mfd @400vdc Capacitor
1
62500-2826
62500-2826
Non-Illum. Flush Black Mom. (1) N.O. Switch
1
62500-2832
62500-2832
Relay DPDT 24vdc, (2) Form "C", 8amp Contacts
1
62500-2964
62500-2964
Overlay for am60520 hawk control
1
62500-2965
62500-2965
12 Dc In 8 Trans Out, 24vdc Input Supply, 13watts
1
63800-8394
63800-8394
Foot Switch Assembly
1
66801-5293
66801-5293
6mm End Stop
2
66801-5318
66801-5318
Omron TW Switch
2
66801-5319
66801-5319
Omron TW End Plate Switch
1
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
UNCONTROLLED COPY
Page 30 of 39
Hawk Discrete Wire Termination Machine
Control Box Assembly
6
31
(4)
(2)
(10)
32
1
18
5
4
7
13 (3)
19
26
(2)
20
28
10
23
9
8
22
25
21
24
2
17
27
12
30
(2)
(3)
15
14
16
3
29
Figure 4-7
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
UNCONTROLLED COPY
Page 31 of 39
Hawk Discrete Wire Termination Machine
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
62300-6520 Miscellaneous Electrical Control Box Assembly Figure 4-8
Order No Engineering No.
Description
Quantity
11-31-1229
AM60520-12
Valve 2-Way
See Figure 4-5
62500-0816
62500-0816
Micromist Seperator,1/4", .01 Micron Filtration
See Figure 4-6
62500-2025
62500-2025
J-Box 8 Port Picofast, 3-Pin Snap Lock, No LEDS
1
62500-2045
62500-2045
Blank Plate For SY5000 Series Valves On Bar Stock Manifold
1
62500-2056
62500-2056
SMC Al20-02b-2 Lubricator 2000 Series
See Figure 4-2
62500-2124
62500-2124
Spacer Individual Supply, For SS5Y Manifolds
2
62500-2192
62500-2192
Manifold Bar Stock, 6 Station For Sy5100 Valves
1
62500-2607
62500-2607
Valve Single Solenoid W/Integrated M8 Pico Connector
5
62500-2610
62500-2610
Valve Single Solenoid W/Integrated M8 Pico Connector
1
62500-2699
62500-2699
Cable M8 Pico Right Angle, For SMC SV Valves .5m Long
5
62500-2762
62500-2762
1/4" BSPT by 1 1/2" Long Pipe Nipple, Brass
(1 )See also Figure 4-2
62500-2820
62500-2820
Filter/Regulator 2000 Series Combo With Built In Gauge
See Figure 4-2
62500-2861
62500-2861
Regulator 0-30ps1, 1/8 NPT Ports, Self Relieving
See Figure 4-2
66801-5187
66801-5187
8mm Proximity Switch, 10-30vdc NPN, 1.5mm Sensing Range See Figure 4-5 and 4-6
8
(5)
3
7
6
11-31-1231
REF
4
9
10
13
11
(4)
11-31-2017
REF
Figure 4-8
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
4.2
Electrical Schematic
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Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
4.3
Pneumatic Drawing
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Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
Section 5
GLOSSARY OF TERMS
Carrier
A metal strip that temporarily holds the
terminals together on a reel. It must be
removed upon completion of an
assembly.
Circuit Size
The number of terminals/pins in the
assembly which represents the number
of electrical circuits the connector can
transmit/carry
Crimp
A controlled-dynamic process and
method of mechanical bonding, i.e., a
connector-to-conductor termination
where one end of the connector
(containing the conductor or wire
positioned in a crimp barrel) is highly
compressed and deformed (connector
+ conductor together) in order to create
an interface that "bonds" the two
dissimilar metals (usually different
materials for the connector and
conductor, respectively) intimately
together.
On crimped terminal, a second crimp is
often added to the insulation area for
added strain relief.
IDT
It means Insulation Displacement
Technology. A termination method in
which insulated wire is forced into a slot
smaller in width than the diameter of the
conductor. The sharp edges of the slot
displace the insulation and make a
permanent electrical interface between
the wire conductor and the walls of the
slot.
Nest
Part of a crimping die set that provides
the location and support for the terminal
barrel as it is being deformed into the
desired crimp configuration by the
indentor.
Pawl
A spring loaded device which moves
and holds the nest during termination.
Punch
The tooling piece that crimps or
terminates wires to terminals.
Sensor
An electrical non-contact switch that
detects the presence of metal moving
into its field and signals the machine
control.
Terminal
A device, usually plastic, used to
contain and insulate electrical contacts.
Also used for mating or locking with a
specified mating connector. Housings
are also called shells.
A device designed to terminate a
conductor that is to be affixed to a post,
stud, chassis, or other conductor, to
establish an electrical connection. It is
a synonym for contact.
Termination
The process of attaching a wire(s) to a
terminal(s).
Pushing terminals into the housing.
Termination Head The part of the machine that
holds the crimp and termination
punches and terminates the wires.
Discrete Wire A single cable or wire. Contrast it to
ribbon cable, which consists of multiple
cables or wires.
Housing
Insertion
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
Appendix A
Termination Information
NOTE:
The following document is uncontrolled and may not be the latest revision.
For the latest product specifications and product drawings (SDES-70400), contact Molex or visit our
Web site at http://www.molex.com.
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Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
SL IDT CONTACT INSPECTION
(Applies to both male and female terminals
WIRE MUST EXTEND PAST THE SECOND
INSULATION DISPLACEMENT SLOT
.040” MIN.
.100” MAX.
FIRST INSULATION
DISPLACEMENT SLOT
SECOND INSULATION
DISPLACEMENT SLOT
LOCKING TAB
INSULATION CRIMP
CONTACT AREA
NOT DEFORMED
SL IDT INSPECTION BAD TERMINATIONS
Wire Not Seated In Second Insulation
Displacement Slot
Wire Too Short
One or Both Insulation Crimp Tabs are
Not Folded Around the Wire Insulation
Wire Too Long
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
UNCONTROLLED COPY
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Hawk Discrete Wire Termination Machine
LOCKING TAB INSPECTION
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Hawk Discrete Wire Termination Machine
Appendix B
Options
http://www.molex.com
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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Page 39 of 39