Aluminum electrolytic capacitors Alu-X product lines Single-ended capacitors Series/Type: Data Sheet Date: B43081 August 2008 © EPCOS AG 2008. Reproduction, publication and dissemination of this publication and the information contained therein without EPCOS’ prior express consent is prohibited. Single-ended capacitors High ripple current – 105 °C Single-ended capacitors High ripple current – 105 °C B43081 B43081 Long-life grade capacitors for professional applications Applications ■ Electronic ballast applications Features ■ ■ ■ ■ RoHS-compatible Very high ripple current High reliability Load life of 3000 h at 105 °C Construction ■ ■ ■ ■ ■ Radial leads Aluminum case, fully insulated Charge-discharge proof Minus pole marking on the insulating sleeve Case with safety vent from diameter 8 mm Delivery mode ■ ■ ■ ■ Bulk Taped, Ammo pack Cut Kinked Please read Cautions and warnings and Important notes at the end of this document. 2 08/08 Single-ended capacitors High ripple current – 105 °C B43081 Specifications and characteristics in brief Rated voltage VR 160 ... 400 V DC Operating temperature range –25 °C … +105 °C Rated capacitance CR (20 °C, 120 Hz) 0.1 … 100 µF Capacitance tolerance ±20% Load life (105 °C, VR, IAC,R) 3000 h Leakage current Ileak (20 °C, after 5 minutes) M Requirements: ∆C/C ≤ ±20% of initial value tan δ ≤ 2 times initial specified limit Ileak ≤ initial specified limit CR VR I leak ≤ 0.02 µA ⋅ ⎛ ------- ⋅ -------⎞ ⎝ µF V ⎠ Dissipation factor (max.) tan δ ≤ 0.12 (20 °C, 120 Hz) Low temperature stability (impedance ratio) (120 Hz) Shelf life Z ( – 25 °C ) --------------------------- ≤ 7 Z ( +20 °C ) After storage for 1000 h at 105 °C, the capacitors shall meet the requirement of load life test after reforming process. After test: VR to be applied for 30 minutes, 24 to 48 hours before measurement. Frequency multiplier for 50 Hz rated ripple current 0.3 Temperature multiplier for rated ripple current 120 Hz 300 Hz 1 kHz 10 kHz 100 kHz 0.5 0.6 0.8 0.9 1.0 +50 °C +70 °C +85 °C +105 °C 2.1 1.8 1.4 1.0 Please read Cautions and warnings and Important notes at the end of this document. 3 08/08 Single-ended capacitors High ripple current – 105 °C B43081 Dimensional drawing l + øb d a 15 min. Minus pole marking 5 min. Safety vent KAL1080-C-E Safety vent for diameter ≥ 8 mm. Case dimensions d×l mm dmax × Imax mm 6.3 × 11 a mm b mm 6.8 × 12.5 2.5 ±0.5 0.5 ±0.1 8 × 11.5 8.5 × 13.0 3.5 ±0.5 0.6 ±0.1 8 × 15 8.5 × 16.5 3.5 ±0.5 0.6 ±0.1 8 × 20 8.5 × 21.5 3.5 ±0.5 0.6 ±0.1 10 × 16 11.0 × 17.5 5.0 ±0.5 0.6 ±0.1 10 × 20 11.0 × 22.0 5.0 ±0.5 0.6 ±0.1 12.5 × 20 13.5 × 22.0 5.0 ±0.5 0.6 ±0.1 12.5 × 25 13.5 × 27.0 5.0 ±0.5 0.6 ±0.1 16 × 20 17.0 × 22.0 7.5 ±0.5 0.8 ±0.1 16 × 25 17.0 × 27.0 7.5 ±0.5 0.8 ±0.1 16 × 31.5 17.0 × 33.5 7.5 ±0.5 0.8 ±0.1 18 × 20 19.0 × 22.0 7.5 ±0.5 0.8 ±0.1 18 × 25 19.0 × 27.0 7.5 ±0.5 0.8 ±0.1 18 × 31.5 19.0 × 33.5 7.5 ±0.5 0.8 ±0.1 Please read Cautions and warnings and Important notes at the end of this document. 4 08/08 Single-ended capacitors High ripple current – 105 °C B43081 Overview of available types VR (V DC) 160 200 250 350 400 Case dimensions d × l (mm) CR (µF) 1.0 8 × 11.5 6.3 × 11.5 2.2 8 × 15 3.3 8 8 × 15 × 20 × 20 4.7 8 × 11.5 10 × 16 10 6.8 10 × 16 10 × 16 10 × 20 12.5 × 20 10 × 16 10 × 16 × 16 10 10 × 20 10 × 20 12.5 × 20 10 × 20 10 22 10 × 20 10 × 20 10 × 20 12.5 × 20 12.5 × 20 33 10 × 20 12.5 × 20 12.5 × 20 12.5 × 25 16 × 20 16 16 × 25 × 31.5 47 12.5 × 20 12.5 × 25 12.5 × 20 12.5 × 25 16 × 25 16 × 25 16 18 × 35.5 × 25 68 12.5 × 25 12.5 × 25 16 × 20 16 18 × 25 × 35.5 18 × 25 × 25 × 20 18 × 25 15 100 16 × 25 16 18 Please read Cautions and warnings and Important notes at the end of this document. 5 08/08 16 × 25 12.5 × 25 16 × 25 Single-ended capacitors High ripple current – 105 °C B43081 Technical data and ordering codes VR V DC 160 200 250 350 CR 120 Hz 20 °C µF 22 33 47 47 68 100 4.7 6.8 10 15 22 33 47 68 68 100 100 1.0 4.7 6.8 10 15 22 22 33 33 47 47 68 68 100 10 22 33 47 68 *** = Version 000 = for 001 = for 002 = for 007 = for 006 = for 008 = for IAC,R 100 kHz 105 °C mA Case dimensions d×l mm 10 10 12.5 12.5 12.5 16 8 10 10 10 10 12.5 12.5 12.5 16 16 18 8 10 10 10 10 10 12.5 12.5 12.5 12.5 16 16 18 18 10 12.5 16 16 18 × 20 × 20 × 20 × 25 × 25 × 25 × 11.5 × 16 × 16 × 20 × 20 × 20 × 20 × 25 × 20 × 25 × 20 × 11.5 × 16 × 16 × 16 × 16 × 20 × 20 × 20 × 25 × 25 × 25 × 25 × 35.5 × 25 × 20 × 20 × 20 × 25 × 25 500 500 600 670 750 1100 158 230 310 400 500 600 600 750 750 1100 1100 18 200 240 300 380 500 600 600 670 700 780 1000 1200 1200 250 350 500 650 800 standard leads, bulk kinked leads, bulk cut leads, bulk taped leads, Ammo pack, lead spacing a = 2.5 mm taped leads, Ammo pack, lead spacing a = 3.5 mm taped leads, Ammo pack, lead spacing a = 5.0 mm Please read Cautions and warnings and Important notes at the end of this document. 6 08/08 Ordering code (composition see below) B43081A1226M*** B43081A1336M*** B43081A1476M*** B43081B1476M*** B43081A1686M*** B43081A1107M*** B43081A2475M*** B43081A2685M*** B43081A2106M*** B43081A2156M*** B43081A2226M*** B43081A2336M*** B43081A2476M*** B43081A2686M*** B43081B2686M*** B43081A2107M*** B43081B2107M*** B43081F2105M*** B43081F2475M*** B43081F2685M*** B43081F2106M*** B43081F2156M*** B43081F2226M*** B43081G2226M*** B43081F2336M*** B43081G2336M*** B43081F2476M*** B43081G2476M*** B43081F2686M*** B43081G2686M*** B43081F2107M*** B43081A4106M*** B43081A4226M*** B43081A4336M*** B43081A4476M*** B43081A4686M*** Single-ended capacitors High ripple current – 105 °C B43081 Technical data and ordering codes VR V DC 400 CR 120 Hz 20 °C µF 1.0 2.2 3.3 3.3 4.7 6.8 6.8 10 10 15 22 22 33 33 47 47 *** = Version 000 = for 001 = for 002 = for 007 = for 006 = for 008 = for IAC,R 100 kHz 105 °C mA Case dimensions d×l mm 6.3 8 8 8 10 10 12.5 10 12.5 16 12.5 16 16 16 16 18 × 11.5 × 15 × 15 × 20 × 20 × 20 × 20 × 20 × 20 × 25 × 25 × 25 × 25 × 31.5 × 35.5 × 25 18 108 108 121 180 220 240 250 270 400 400 500 600 670 750 750 standard leads, bulk kinked leads, bulk cut leads, bulk taped leads, Ammo pack, lead spacing a = 2.5 mm taped leads, Ammo pack, lead spacing a = 3.5 mm taped leads, Ammo pack, lead spacing a = 5.0 mm Please read Cautions and warnings and Important notes at the end of this document. 7 08/08 Ordering code (composition see below) B43081A9105M*** B43081A9225M*** B43081A9335M*** B43081B9335M*** B43081A9475M*** B43081A9685M*** B43081B9685M*** B43081A9106M*** B43081B9106M*** B43081A9156M*** B43081A9226M*** B43081B9226M*** B43081A9336M*** B43081B9336M*** B43081A9476M*** B43081B9476M*** Single-ended capacitors Taping, packing and lead configurations B43081 Taping, packing and lead configurations of single-ended capacitors Single-ended capacitors are available taped in Ammo pack from diameter 4 to 10 mm as follows: Lead spacing 2.0 mm (∅ d = 4 ... 5 mm) Last 3 digits of ordering code: 016 ød P ∆h P0 W2 1 max. View B Base tape Adhesive tape l1 t W W1 W0 H H0 D0 ∆h F P1 B KAL1138-D-E Dimensions in mm ∅d F 4 ... 5 2.0 –0.2 H W W0 W1 W2 P P0 P1 l1 t ∆h D0 18.5 18.0 7.0 9.0 3.0 12.7 12.7 5.10 1.0 0.7 1 4.0 min. ±0.5 max. ±1.0 ±0.3 ±0.7 max. ±0.2 ±1.0 ±0.2 ±0.75 ±0.5 Please read Cautions and warnings and Important notes at the end of this document. 8 08/08 Single-ended capacitors Taping, packing and lead configurations B43081 Lead spacing 2.5 mm (∅ d = 4 ... 6.3 mm) Last 3 digits of ordering code: 007 ød P ∆h P0 ∆h View B t W W0 W1 H H0 W2 1 max. P1 l1 D0 F Base tape Adhesive tape B KAL1074-3-E Dimensions in mm ∅d F H H0 W0 W1 W2 P 4 ... 6.3 2.5 18.5 16.0 18.0 7.0 9.0 3.0 12.7 12.7 5.10 1.0 W P0 P1 l1 t ∆h D0 0.7 0 4.0 Tolerance –0.2 ±0.75 ±0.5 ±0.5 min. ±0.5 max. ±1.0 ±0.3 ±0.7 max. ±0.2 ±1.0 ±0.2 Lead spacing 3.5 mm (∅ d = 8 mm) Last 3 digits of ordering code: 006 ød P ∆h P0 W2 1 max. View B Base tape Adhesive tape l1 t W W1 W0 H H0 D0 ∆h F P1 B KAL1138-D-E Dimensions in mm ∅d F H W W0 W1 W2 P 8 3.5 18.5 18.0 10 9.0 3.0 12.7 12.7 5.10 1.0 Tolerance ±0.5 ±0.75 ±0.5 min. Please read Cautions and warnings and Important notes at the end of this document. P0 P1 l1 t ∆h D0 0.7 1 4.0 ±0.5 max. ±1.0 ±0.3 ±0.7 max. ±0.2 max. ±0.2 9 08/08 Single-ended capacitors Taping, packing and lead configurations B43081 Lead spacing 5.0 mm (∅ d = 4 ... 8 mm) Last 3 digits of ordering code: 008 ød P P0 ∆h ∆h View B t W W1 W0 H H0 W2 1 max. D0 F P1 l1 Base tape Adhesive tape B KAL1075-B-E Lead spacing 5.0 mm (∅ d = 10 mm) Last 3 digits of ordering code: 008 ød P ∆h P0 ∆h View B t W W0 W1 H W2 1 max. D0 F P1 l1 Base tape Adhesive tape B KAL1076-J-E Dimensions in mm ∅d F H H0 W W0 W1 W2 P P0 P1 L1 t ∆h D0 4 ... 6.3 5.0 18.5 16 18.0 7.0 9.0 3.0 12.7 12.7 3.85 1.0 0.6 2.0 4.0 8 5.0 18.5 16 18.0 10 9.0 3.0 12.7 12.7 3.85 1.0 0.6 2.0 4.0 10 5.0 18.5 – 18.0 12.5 9.0 3.0 12.7 12.7 3.85 1.0 0.6 2.0 4.0 Tolerance +0.6 ±0.75 ±0.5 +1.0 +1.0 ±0.5 max. ±0.5 ±0.3 ±0.7 max. +0.3 max. ±0.2 –0.2 –0.5 –0 –0.2 Taping is available up to dimensions d × l = 10 × 20 mm. For ∅ 12.5, 16 and 18 mm taping is not available. Please read Cautions and warnings and Important notes at the end of this document. 10 08/08 Single-ended capacitors Taping, packing and lead configurations B43081 Kinked or cut leads Single-ended capacitors are available with kinked or cut leads. Other lead configurations also available on request. Kinked leads Last 3 digits of ordering code: 001 2.1±0.1 ød 1.2±0.1 l 3.2±0.1 KAL1137-5 a ød l 4.5±0.5 KAL1084-A Case size d × l (mm) a (mm) Case size d × l (mm) a (mm) 4×7 1.5 12.5 × 16 5.0 5×7 2.0 12.5 × 20 5.0 5 × 11 2.0 12.5 × 25 5.0 6.3 × 7 2.5 12.5 × 31.5 5.0 6.3 × 11 2.5 12.5 × 35.5 5.0 6.3 × 15 2.5 12.5 × 40 5.0 8×7 3.5 16 × 20 7.5 8 × 11.5 3.5 16 × 25 7.5 8 × 15 3.5 16 × 31.5 7.5 8 × 20 3.5 16 × 35.5 7.5 10 × 12.5 5.0 16 × 40 7.5 10 × 16 5.0 18 × 20 7.5 10 × 20 5.0 18 × 25 7.5 10 × 25 5.0 18 × 31.5 7.5 10 × 31.5 5.0 18 × 35.5 7.5 18 × 40 7.5 Please read Cautions and warnings and Important notes at the end of this document. 11 08/08 Single-ended capacitors Taping, packing and lead configurations B43081 Cut leads Last 3 digits of ordering code: 002 a ød l 4.5±0.5 KAL1086-R Case size d × l (mm) a (mm) Case size d × l (mm) a (mm) 4×7 1.5 12.5 × 16 5.0 5×7 2.0 12.5 × 20 5.0 5 × 11 2.0 12.5 × 25 5.0 6.3 × 7 2.5 12.5 × 31.5 5.0 6.3 × 11 2.5 12.5 × 35.5 5.0 6.3 × 15 2.5 12.5 × 40 5.0 8×7 3.5 16 × 20 7.5 8 × 11.5 3.5 16 × 25 7.5 8 × 15 3.5 16 × 31.5 7.5 8 × 20 5.0 16 × 35.5 7.5 10 × 12.5 5.0 16 × 40 7.5 10 × 16 5.0 18 × 20 7.5 10 × 20 5.0 18 × 25 7.5 10 × 25 5.0 18 × 31.5 7.5 10 × 31.5 5.0 18 × 35.5 7.5 18 × 40 7.5 Please read Cautions and warnings and Important notes at the end of this document. 12 08/08 Cautions and warnings General Also see “Important notes” on page 15. 1 Aluminum electrolytic capacitors have a bi-polar structure. This is marked on the body of the capacitor. A capacitor must not be mounted with reversed polarity. The application of an AC or reverse voltage may cause a short circuit or damage the capacitor. Bi-polar capacitors must not be used in AC applications, where the polarity may be reversed in the circuits or is unknown. 2 The DC voltage applied to the capacitor terminal must not exceed its rated operating voltage, as this will result in a rapid increase of the leakage current and may damage the capacitor. It is recommended to operate the capacitor at 70–80% of its rated voltage to optimize its service life. 3 The ripple current applied to the capacitor must be within the permitted range. An excessive ripple current leads to impaired electrical properties and may damage the capacitor. Note that the sum of the peak values of the ripple voltage and the DC operating voltage must not exceed the rated DC voltage. 4 Capacitors must be used within their permitted range of operating temperature. Operation at room temperature optimizes their service life. 5 Capacitors with case diameter ≥8 mm are equipped with a safety vent. In capacitors fitted with a lead or soldering lug, the safety vent is usually located at the base of the case. It needs sufficient space around it to operate optimally. The following dimensions are recommended: for case diameter d = 8 to 16 mm, more than 2 mm; for d =18 to 35 mm, more than 3 mm; and for d = 42 mm or more, more than 5 mm. 6 Capacitors should not be mounted with the safety vent face down on the board. Do not locate any wire or copper trace near the safety vent. Do not reverse the voltage, as this may result in excess pressure and the leakage of electrolyte. 7 Gas is released through the safety vent when the pressure inside the capacitor is too high. A gaseous liquid around the safety vent does not indicate a leakage of electrolyte. 8 The capacitor should be stored under conditions of normal temperature and in a non-acid, non-alkali environment of normal humidity. Exposure to high temperatures, for example under direct sunlight, will reduce its operating life. If the capacitor is stored in an environment containing acids or alkalis, the solderability of the leads may be affected. 9 The leakage current of an aluminum electrolytic capacitor may increase after a long period of storage. After such storage, the capacitor must be aged by applying the rated operating voltage for 6–8 hours before use. 10 Manual soldering: a Soldering must be performed within the specified conditions. Bit temperature: 350 °C; application time of soldering iron: 3 seconds. b Ensure that the soldering iron does not touch any part of the capacitor body. Please read Cautions and warnings and Important notes at the end of this document. 13 08/08 Cautions and warnings 11 Do not apply excessive force to the leads and terminals. Do not move the capacitor after soldering it onto the PC board and do not carry the PC board by gripping the capacitor. Observe the following rules to prevent undue stress to the capacitor: a Do not tilt or bend the capacitor after soldering. b Ensure that the terminal spacing matches the corresponding hole spacing on the PC board. 12 The aluminum case is not insulated from the cathode. Do not place a conductor under the aluminum capacitors on the PC board as this may cause a short circuit. The case and top of capacitors used in switched mode power supplies have a high-voltage-resistant heat shrink sleeve to ensure safe usage. 13 The leads of capacitors with a case diameter exceeding 14 mm cannot be used for fixing. Please read Cautions and warnings and Important notes at the end of this document. 14 08/08 Important notes Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or life-saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms of Delivery for Products and Services in the Electrical Industry” published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSSP, CTVS, DSSP, MiniBlue, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. 15 08/08