C-Series Circuit Breaker The C-Series hydraulic/magnetic circuit breakers are ideal for applications that require higher amperage and voltage handling capability in a smaller package. They are available in 1-6 poles, 0.02-100amps, UL Recognized up to 480VAC or 150VDC, UL489 Listed up to 240VAC or 125VDC, with choice of time delays, terminal options, actuator styles and colors. HANDLE ACTUATOR METAL TOGGLE ACTUATOR Product Highlights: The UL489 C-Series employs a unique arc chute design which allows for higher interrupting capacities of up to 10,000 amps. New thermoset glass filled polyester half shell construction provides for increased mechanical and electrical strength. The wiping contacts, mechanical linkage with two step actuation, clean contacts providing high, positive contact pressure and longer contact life Available with American Standard or Metric Threaded Stud terminals, or Saddle Clamp screw terminals. Optional mid-trip handle style actuator allows visual indication of electrical overload with or without alarm feature Available with new solid color rocker actuators and unique two-color Visi-rocker® actuators, which can be specified to indicate either the ON or TRIPPED/OFF mode Exclusive Rockerguard and Push-To-Reset bezel help prevent inadvertent actuation Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com PARALLEL POLE ACTUATOR Agency Certifications: UL Recognized UL Standard 1077 | UL Standard 508 UL Standard 1500 UL Listed UL Standard 489 | UL Standard 489A CSA Accepted | CSA Certified TUV Certified | VDE Certified * For full Agency Certifications, please see pg. 6 2 | C-Series – General Specifications Electrical Tables Table A: Lists UL Recognized & CSA Accepted configurations and performance capabilities as a Component Supplementary Protector 150 80-100 TC1, OLO, U3 150 101-175 TC, OLO, U3 Agency Code L Agency Code L Parallel Pole Notes for Table A: 1 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full load amps not to exceed 125A for 50 Amp or less rating and not to exceed 175 for 51 through 100 Amp rating *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com C-Series – General Specifications | 3 Electrical Tables Table B: Lists UL Recognized and CSA Accepted configurations and performance capabilities as a Manual Motor Controller. RELAY Notes for Table B: 1 UL recognized and CSA Accepted at 480V refers to 3 & 4 pole versions used in a 3Ø, wye connected circuit or 2-pole version connected with 2 poles breaking. 1Ø and backed up with series fusing as stated above in note 1. * Series, Shunt and Relay Trip - Voltage Coil Construction not current coils Table C: Lists UL Recognized, CSA Accepted , VDE and TUV Certified configurations and performance capabilities as a Component Supplementary Protector. Notes for Table C: 1 General Purpose ratings for UL/CSA only. 2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full load amps not to exceed 125A for 50 Amp or less rating and not to exceed 175 for 51 through 100 Amp rating. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 4 | C-Series – General Specifications Electrical Tables Table D: Lists UL Listed (489), CSA Certified (C22.2 No. 5.1-M) configuration and performance capabilities as a Molded Case Circuit Breaker. C SERIES TABLE D : UL489 LISTED BRANCH CIRCUIT BREAKERS CIRCUIT CONFIGURATION SERIES DUAL COIL INTERRUPTING CAPACITY (AMPS) WITHOUT FULL LOAD BACKUP FUSE AMPS CURRENT RATING VOLTAGE MAX. RATING FREQUENCY PHASE 80 DC --- 0.10 - 100 CONSTRUCTION NOTES 50,000 1 Limited to 2 Poles Max from 71 - 100 Amps. 10,000 Limited to 2 Poles Max from 71 - 100 Amps. 125 DC --- 0.10 - 100 5,000 1 - 3 Poles 125 / 250 DC --- 0.10 - 50 5,000 1 or 2 Poles (2 Poles Required for 250 Volts) 120 50 / 60 1 0.10 - 50 10,000 1 - 3 Poles 51 - 70 5,000 120 / 240 50 / 60 1 0.10 - 50 5,000 0.10 - 50 10000 240 50 / 60 1 0.10 - 30 5,000 240 50 / 60 1 0.10 - 20 5,000 2 Pole 277 50 / 60 1 0.10 - 20 10,000 1Pole 120 50 / 60 1 0.10 - 30 10,000 --- 1 - 3 Poles 2 or 3 Poles. 1 Pole of a 3 Pole Unit is Neutral 1 2 or 3 Poles. 1 Pole of a 3 Pole Unit is Neutral 1Pole Notes from Table D: 1 Special catalog number required. Consult factory. Table E: Lists UL Recognized, CSA Accepted configurations and performance capabilities as Protectors, Supplementary for Marine Electrical and Fuel Systems (Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft Electrical Devices, Marine in accordance with ISO 8846 (Guide UZMK, File MQ1515) as Marine Supplementary Protectors. Table F: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment (Guide DITT, File E189195), under UL489A. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com C-Series – General Specifications | 5 Electrical Mechanical Maximum Voltage AC, 480 WYE/277 VAC, 50/60 Hz (see Table A.) UL489: AC,240 VAC. (Table D), 50/60 Hz, 125 VDC, UL 1077, 150 VDC, 277 VAC Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 25.0, 30.0, 35.0, 40.0, 50.0, 60.0, 70.0, 80.0, 90.0 and 100 amps. Other ratings available, see Ordering Scheme. DC - 6V, 12V; AC - 120V; other ratings available, see Ordering Scheme. SPDT; 10.1 amps-250VAC, DC Aux. Switch 1.0A, 65 VDC. 0.5A, 80VDC,1/4 HP, 125VAC,VDE & TUV 1.0 125 VAC. Minimum of 100 Megohms at 500 VDC. UL, CSA: 1960 V 50/60 Hz for one minute between all electrically isolated terminals. C-Series Circuit Breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and VDE 0805. Values from Line to Load Terminal based on Series Trip Circuit Breaker. Current Rating Standard Voltage Coils Auxiliary Switch Rating Insulation Resistance Dielectric Strength Resistance, Impedance RESISTANCE, IMPEDANCE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker ) 1000 CURRENT (AMPS) TOLERANCE (%) 0.10 - 5.0 ± 15% 20.1 - 100.0 ± 35% 100 5.1 - 20.0 10 O H M S 1 0.1 60 Hz 1/2 Cycle Inrush Pulse Tolerance Time Delay Curves 42, 44 & 46 (50 Amps Max.) Multiple of Rated Current Ir 25x 0.01 Time Delay Curves 22, 24 (100 Amps Max.) 26 (70 Amps Max.) 12x 0.001 0.01 1 0.1 10 ± 25% 100 t AMPERE RATING 4.165 8.33 16.67 Pulse Tolerance Curves TOLERANCE (%) ± 15% ± 25% ± 35% 25x 1 Time Delay Curves 22, 24 (100 Amps Max.) 26 (70 Amps Max.) 12x 50 Hz 1/2 Cycle Inrush Pulse Tolerance Time Delay Curves 42, 44 & 46 (50 Amps Max.) 22x Time Delay Curves 22, 24 (100 Amps Max.) 26 (70 Amps Max.) 10x t t 4.165 Ir Multiple of Rated Current Ir Multiple of Rated Current FIGURE Time Delay Curves 42, 44 & 46 (50 Amps Max.) Multiple of Rated Current Ir CURRENT (AMPS) 0.100 - 5.0 - 20.0 60 Hz 1/25.1 Cycle - 100 Inrush Pulse20.1 Tolerance 8.33 5.0 16.67 Time Delay Curves 42, 44 & 46 (50 Amps Max.) Time Delay Curves 22, 24 (100 Amps Max.) 26 (70 Amps Max.) 10x 10.0 Trip Free Trip Indication 10,000 ON-OFF operations @ 6 per minute; with rated current & voltage All C-Series circuit breakers will trip on overload, even when actuator is forcibly held in the ON position. The operating actuator moves positively to the OFF position when an overload causes the breaker to trip. With mid-trip, handle moves to the mid position on electrical trip of the circuit breaker. With mid trip handle with alarm switch, handle moves to the mid position and the alarm switch actuates when the circuit breaker is electrically tripped. Physical Number of Poles 1-6 poles ≤ 50A; 1-4 poles @ 5170A; 1-2 poles 71-100A. UL489 Handle: 1 pole ≤ 100A, 2 pole ≤ 50A; Rocker: 1 pole ≤ 100A. Internal Circuit Configuration Series (with or without auxiliary switch, mid trip & mid trip with alarm switch) Shunt & Relay with current or voltage trip coils, Dual Coil, Switch Only (with or without aux. switch). UL489: Series (with or without auxiliary switch, mid-trip & mid-trip with alarm switch). Weight Approx.112 grams/pole ( 3.95 oz). Standard Colors Housing: Black Environmental Designed and tested in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultrashort curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz & 10 Gs 55-500 Hz, @ rated current per Method 204C, Test Cond. A. Instantaneous & ultrashort curves tested @ 90% of rated current. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ +25°C to +65°C, 80-98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Method 107D, Condition A (five Thermal Shock cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40°C to +85°C 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com t 5.0 20.0 Time in Milliseconds 50 Hz 1/2 Cycle Inrush Pulse Tolerance 22x 10.0 Endurance 20.0 Time in Milliseconds 6 | C-Series - Agency Certifications Agency Certifications: UL Recognized UL Standard 1077 Component Recognition Program as Protectors, Supplementary (Guide CCN/QVNU2, File E75596) UL Standard 508 Motor Controllers, Manual (Guide CCN/NLRV2, File E135367) UL Standard 1500 Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide PEQZ2, File E75596) Ignition Protection UL Listed UL Standard 489 Circuit Breakers, Molded Case, (Guide DIVQ, File E129899) UL Standard 489A Communications Equipment (Guide CCN/DITT, File E189195) CSA Accepted Component Supplementary Protector under Class 3215 30, File 047848 0 000 CSA Standard C22.2 No. 235 CSA Certified Circuit Breaker Model Case (Class 1432 01, File 093910), CSA Standard C22.2 No. 5.1 - M TUV Certified EN60934, under License No. R72041016 VDE Certified EN60934, VDE 0642 under File No. 10537 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com C-Series Handle UL Recognized – Ordering Scheme | 7 C A 3 — B 0 — 10 — 450 — 1 2 1 — C 1 Series 2 Actuator 4 Circuit 3 Poles 5 Aux/Alarm Switch 6 Frequency & Delay 2 ACTUATOR1 Handle, one per pole Handle, one per multipole unit Mid-Trip Handle, one per pole Mid-Trip, one per pole & Alarm Switch 3 POLES2 1 2 3 4 One Two 4 CIRCUIT3 A3 B C D4 E4 Switch Only (no coil) Series Trip (current) Series Trip (voltage) Shunt Trip (current) Shunt Trip (voltage) 5 AUXILIARY/ALARM SWITCH 0 2 3 4 without Aux Switch S.P.D.T., 0.110 Q.C. Terminal S.P.D.T., 0.139 Solder Lug S.P.D.T., 0.110 Q.C. Terminal (Gold Contacts) 6 FREQUENCY & DELAY 033 107 11 12 14 16 207 21 22 24 26 Notes: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 8 Terminal 9 Actuator Color 10 Mounting Bezel/Barrier 11 Agency Approval 7 CURRENT RATING (AMPERES) 1 SERIES C A B S T 7 Current Rating DC 50/60Hz, Switch Only DC Instantaneous DC Ultra Short DC Short DC Medium DC Long 50/60Hz Instantaneous 50/60Hz Ultra Short 50/60Hz Short 50/60Hz Medium 50/60Hz Long 5 6 Three Four F4 G4 H4,5 K4,5 Five Six Relay Trip (current) Relay Trip (voltage) Dual Coil with Shunt Trip Voltage Coil Dual Coil with Relay Trip Voltage Coil 6 8 9 S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Terminal S.P.D.T., 0.187 Q.C. Terminal 30 31 32 34 36 428 448 468 528 548 56 DC 50/60Hz Instantaneous DC 50/60Hz Ultra Short DC 50/60Hz Short DC 50/60Hz Medium DC 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush Actuator Code: A: Handle tie pin spacer(s) and retainers provided assembled with multi-pole units. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 4 pole - two handles at center poles 5 pole - three handles at center poles 6 pole - four handles at center poles S: Handle moves to mid-position only upon electrical trip of the breaker. Available with circuit codes B, C, D, E, F, G, H and K. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. Available with circuit codes B & C. Standard multipole units have all poles identical except when specifying auxilary switch and/or mixed poles. 4 pole max w/VDE. 5th pole available as Series Trip w/Voltage Coil only. Switch Only circuits, rated up to 50 amps and 6 poles, and only available with VDE Certification when tied to a protected pole (Circuit Code B, C, D or H.). For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. For 55-70 amps, select Current Code 670. For 75-100 amps, select Current Code 810. Circuit Codes D,E,F,G,H & K available with Terminal Codes 1,2,4 & 5 only. Circuit Codes D, F, H & K available up to 50 amps maximum Current Rating. Consult factory for available Dual Coil options, as special catalog number is required. Dual Coil Voltage Coils with Shunt Trip Construction trip instantaneously on line voltage. Dual Coil Voltage Coils require 30VA minimum power to trip instantaneously and are rated for intermittent duty only. ers, one aux. switch is supplied, mounted in the extreme right pole. Voltage coils not rated for continuous duty. Available only with delay codes 10 and 20. Available with Circuit Codes B & D only, and up to 50 amps maximum. Current Ratings 60 - 70 are available up to four poles maximum. Ratings 71 - 100 are available up to two poles maximum. Terminal Code 1 available to 60 amps maximum. Terminal Codes 2,4,5 and C available to 50 amps maximum. Terminal Codes 3,6 & 9 available to 100 amps maximum. Terminal Code 7 available to 25 amps maximum. Terminal Code A available to 100 amps maximum. Terminal Codes 7,8,9 & C are not VDE approved. No marking available. Consult factory. VDE/TUV Approval requires dual (I-O, ON-OFF) or I-O markings on all handles. Single pole only. VDE/TUV: 30 amps max.; UL/CSA: 50 amps max.; Available in 2 - 4 poles only and limited to AC Delays. “General Purpose amps” not rated for “full load amps” or to be used in applications with a motor. CODE AMPERES CODE RATING 020 0.020 235 0.350 430 3.000 025 0.025 240 0.400 435 3.500 030 0.030 245 0.450 440 4.000 035 0.035 250 0.500 445 4.500 040 0.040 255 0.550 450 5.000 045 0.045 260 0.600 455 5.500 050 0.050 265 0.650 460 6.000 055 0.055 270 0.700 465 6.500 060 0.060 275 0.750 470 7.000 065 0.065 280 0.800 475 7.500 070 0.070 285 0.850 480 8.000 075 0.075 290 0.900 485 8.500 080 0.080 295 0.950 490 9.000 085 0.085 410 1.000 495 9.500 090 0.090 512 1.250 610 10.000 095 0.095 415 1.500 710 10.500 210 0.100 517 1.750 611 11.000 215 0.150 420 2.000 711 11.500 220 0.200 522 2.250 612 12.000 225 0.250 425 2.500 712 12.500 230 0.300 527 2.750 613 13.000 VOLTAGE COIL (NORMINAL RATED VOLTAGE)7 614 615 616 617 618 620 622 624 625 630 635 640 650 6609 6709 6809 6859 6909 6959 8109 A06 6DC A12 12DC A18 18DC A24 24DC J65 65AC K20 120AC L40 240AC 8 TERMINAL15 110 211 312 411 511 A32 A48 A65 J06 32DC 48DC 65DC 6AC Stud 10-32, threaded Screw 10-32 Screw 1/4-20, threaded Screw M5 x 0.8, threaded Screw M5 x 0.8 J12 J18 J24 J48 612 713,15 815 912,15 A14 C11,15 9 ACTUATOR COLOR & LEGEND16 Actuator Color I-O ON-OFF White A B Black C D Red F G Green H J Blue K L Yellow M N Gray P Q Orange R S Black (short handle)17 T U 12AC 18AC 24AC 48AC 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 60.000 70.000 80.000 85.000 90.000 95.000 100.000 Screw M6, threaded 0.250 Double Click Connect 1/4” Clip Terminal 7/16” Clip Terminal Plug-In Stud 5/16” Clip Terminal Dual 1 2 3 4 5 6 7 8 9 Legend Color Black White White White White Black Black Black White 10 MOUNTING/BARRIERS MOUNTING STYLE BARRIERS VOLTAGE Threaded Insert < 300 1 6-32 x 0.195 inches no < 300 A 6-32 x 0.195 inches yes > C18 6-32 x 0.195 inches yes – 300 < 300 2 ISO M3 x 5mm no < 300 B ISO M3 x 5mm yes > D18 ISO M3 x 5mm yes – 300 Front Panel Snap-In, 1.00” [25.4mm] wide bezel 17 < 300 E with Handleguard no 11 AGENCY APPROVAL C UL Recognized, CSA Accepted D VDE Certified, UL Recognized, CSA Accepted E TUV Certified, UL Recognized, CSA Accepted H UL489 Construction: VDE Certified, UL Recognized, CSA Accepted I UL Rec. STD 1077, UL Rec. 1500 (ignition protected), CSA Accepted L UL489 Construction: UL Recognized, CSA Accepted R UL489 Construction: TUV Certified, UL Recognized, CSA Accepted 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 8 | C-Series Handle Parallel Pole UL489A Listed – Ordering Scheme C A 2 — P 0 — D4 — 820 — 3 2 1 — M T 1 Series 2 Actuator 4 Circuit 3 Poles 5 Aux/Alarm Switch 6 Frequency & Delay 3 6 A 2 ACTUATOR1 Handle, one per pole Mid-Trip Handle, one per pole Mid-Trip, one per pole & Alarm Switch 3 POLES3 2 3 Two Three Series Trip (parallel pole) 5 AUXILIARY/ALARM SWITCH 0 2 3 4 without Aux Switch S.P.D.T., 0.110 Q.C. Terminal S.P.D.T., 0.139 Solder Lug S.P.D.T., 0.110 Q.C. Terminal (Gold Contacts) 6 FREQUENCY & DELAY D1 D2 DC Ultra Short DC Short 6 8 9 D4 D6 S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Terminal S.P.D.T., 0.187 Q.C. Terminal AMPERES 811 110.000 812 120.000 912 125.000 813 130.000 Notes: 1 2 3 10 Mounting 814 815 816 817 140.000 150.000 160.000 170.000 917 818 819 820 170.000 180.000 190.000 200.000 Dual 1 2 3 4 5 6 7 8 Legend Color Black White White White White Black Black Black 10 MOUNTING/BARRIERS MOUNTING STYLE Threaded Insert 1 6-32 x 0.195 inches 2 ISO M3 x 5mm 11 MAXIMUM APPLICATION RATING M 80 DC DC Medium DC Long 7 CURRENT RATING (AMPERES) CODE 9 Actuator Color 1/4-20, threaded M6, threaded Plug-In Stud 9 ACTUATOR COLOR LEGEND ON-OFF White B Black D Red G Green J Blue L Yellow N Gray Q Orange S 4 CIRCUIT P 8 Terminal 8 TERMINAL2 1 SERIES C A S T 7 Current Rating 9223 225.000 8253 250.000 12 AGENCY APPROVAL UL489A Listed (up to 250 amps) T UL489A Listed, VDE Certified (up to 200 amps) K UL489A Listed, TUV Certified (up to 250 amps) 7 Actuator Code: A: Handle tie pin spacer(s) and retainers provided assembled with multi-pole units. S: Handle moves to mid-position only upon electrical trip of the breaker. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. Terminal Code: 3 & 6: Supplied with bus bars connecting the Line and Load Terminals. A: Line and Load Terminals must be connected to a copper bus bar having a minimum cross section of 0.078 square inches. Above 200 amps, 3 poles are required. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 11 12 Max. App. Agency Rating Approval C-Series Handle UL489 Listed – Ordering Scheme | 9 C A 3 — B 0 — 14 — 450 — 1 2 1 — K G 1 Series 2 Actuator 4 Circuit 3 Poles 5 Aux/Alarm Switch 6 Frequency & Delay A B S T CODE 1 Handle, one per pole Handle, one per multipole unit Mid-Trip Handle, one per pole Mid-Trip, one per pole & Alarm Switch 3 POLES2 1 2 One 3 Two Three 4 CIRCUIT B Series Trip (current) 5 AUXILIARY/ALARM SWITCH3 0 2 3 4 without Aux Switch S.P.D.T., 0.110 Q.C. Terminal S.P.D.T., 0.139 Solder Lug S.P.D.T., 0.110 Q.C. Terminal (Gold Contacts) 6 FREQUENCY & DELAY 11 12 14 16 21 22 24 Notes: 1 2 3 4 5 6 7 8 9 10 11 12 8 Terminal 9 Actuator Color 10 Mounting/ Barriers 11 Max. App. Rating 12Agency Approval 7 CURRENT RATING (AMPERES) 5 1 SERIES C 2 ACTUATOR 7 Current Rating DC Ultra Short DC Short DC Medium DC Long 50/60Hz Ultra Short 50/60Hz Short 50/60Hz Medium 6 8 9 S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Terminal S.P.D.T., 0.187 Q.C. Terminal 26 424 444 464 524 544 564 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush Actuator Code: A: Handle tie pin spacer(s) and retainers provided assembled with multi-pole units. B: Handle located, as viewed from front of breaker in left pole. 2 pole maximum. S: Handle moves to mid-position only upon electrical trip of the breaker. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. Standard multipole units have all poles identical except when specifying auxiliary switch and/or mixed poles. 2 & 3 pole circuit breakers required for 120/240 VAC (Maximum application rating code C) applications, have all poles identical except when specifying auxiliary / alarm switch which is normally supplied in extreme right pole per figure B. Terminal barriers are required on all multipole breakers. Third pole is for 120/240 VAC applications requiring neutral disconnect. The 3rd pole has the same construction as poles 1 & 2. On multi-pole breakers, one auxiliary. switch is supplied, mounted in the extreme right pole. VDE approval on auxiliary switch codes 2, 3 & 4 only. Auxiliary / Alarm Switch with Independent Circuit ie: separate from breaker circuit, only available with circuit breakers rated 50 amp maximum at 80 VDC, 125 VDC, and 120 VAC. Auxiliary / Alarm Switch with Dependent Circuit ie: same as circuit breaker, is supplied from factory with common terminal of auxiliary / alarm switch connected to line terminal on 120/240 and 240 VAC ratings. Circuit breakers rated 120 VAC 50 amp maximum can be supplied with Auxiliary/Alarm switch common terminal connected to breaker line terminal. Consult factory for special catalog number. Available up to 50 amps maximum. Current ratings 71 - 100 with VDE approvals are available up to two poles maximum. Terminal Codes 8, 9 & C are not VDE approved. Terminal Code 1 available to 60 amps maximum. Terminal Codes 2, 4, 5 & C available to 50 amps maximum. Terminal Codes 3, 6 & 9 available to 100 amps maximum. Terminal Code A available to 100 amps maximum. VDE and TUV approvals require Dual (I-O, ON-OFF) markings on all handles. Barriers supplied on multi-pole units only. 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 AMPERES 0.100 0.150 0.200 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 295 410 512 415 517 420 522 425 527 430 435 440 445 450 455 460 465 470 7.000 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 710 10.500 611 11.000 711 11.500 612 12.000 712 12.500 613 13.000 614 14.000 615 15.000 616 16.000 617 17.000 0.950 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 4.500 5.000 5.500 6.000 6.500 8 TERMINAL6 17 28 39 48 58 69 8 99 A10 C Stud 10-32, threaded Screw 10-32 Screw 1/4-20, threaded Screw M5 x 0.8, threaded Screw M5 x 0.8 9 ACTUATOR COLOR & LEGEND11 Actuator Color ON-OFF Dual White B 1 Black D 2 Red G 3 Green J 4 Blue L 5 Yellow N 6 Gray Q 7 Orange S 8 10 MOUNTING/BARRIERS MOUNTING STYLE Threaded Insert 1 6-32 x 0.195 inches 2 ISO M3 x 5mm 618 620 622 624 625 630 635 640 660 670 680 685 690 695 810 Screw M6, threaded 1/4” Clip Terminal 7/16” Clip Terminal Plug-In Stud 5/16” Clip Terminal Legend Color Black White White White White Black Black Black BARRIERS12 yes yes 11 MAXIMUM APPLICATION RATING A 65 DC B 125 DC C 120/240 AC2 D 240 AC F 277 AC K 120 AC M 80 DC 12 AGENCY APPROVAL11 without approvals A UL489 Listed, VDE Certified, CSA Accepted F UL489 Listed, CSA Accepted G UL489 Listed, TUV Certified, CSA Accepted J 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 60.000 70.000 80.000 85.000 90.000 95.000 100.000 10 | C-Series Sealed Toggle UL Recognized – Ordering Scheme C M 3 — B 0 — 10 — 450 — 1 0 1 — C 1 Series 2 Actuator 4 Circuit 3 Poles 5 Aux/Alarm Switch 6 Frequency & Delay M 1 Sealed Toggle, one per pole 3 POLES 1 2 One 4 CIRCUIT A2 B C D3 E3 Switch Only (no coil) Series Trip (current) Series Trip (voltage) Shunt Trip (current) Shunt Trip (voltage) 5 AUXILIARY/ALARM SWITCH 0 2 3 4 without Aux Switch S.P.D.T., 0.110 Q.C. Terminal S.P.D.T., 0.139 Solder Lug S.P.D.T., 0.110 Q.C. Terminal (Gold Contacts) 6 FREQUENCY & DELAY 032 106 11 12 14 16 206 21 22 24 26 Notes: 1 2 3 4 5 6 7 8 9 10 11 12 13 8 Terminal 9 Legend Plate 10 Mounting Bezel/Barrier 11 Agency Approval 7 CURRENT RATING (AMPERES) 9 1 SERIES C 2 ACTUATOR 7 Current Rating DC 50/60Hz, Switch Only DC Instantaneous DC Ultra Short DC Short DC Medium DC Long 50/60Hz Instantaneous 50/60Hz Ultra Short 50/60Hz Short 50/60Hz Medium 50/60Hz Long 3 Two F3 G3 H3,4 K3,4 6 8 9 30 31 32 34 36 427 447 467 527 547 56 Three Relay Trip (current) Relay Trip (voltage) Dual Coil with Shunt Trip Voltage Coil Dual Coil with Relay Trip Voltage Coil S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Terminal S.P.D.T., 0.187 Q.C. Terminal DC 50/60Hz Instantaneous DC 50/60Hz Ultra Short DC 50/60Hz Short DC 50/60Hz Medium DC 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush Actuator Code M: Handle location as viewed from front of breaker: 2 pole - right pole 3 pole - center pole Switch Only circuits, rated up to 50 amps and 3 poles, and only available with VDE. For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. For 55-70 amps, select Current Code 670. For 75-100 amps, select Current Code 810. Circuit Codes D,E,F,G,H & K available with Terminal Codes 1,2,4 & 5 only. Consult factory for available Dual Coil options, as special catalog number is required. Dual Coil Voltage Coils with Shunt Trip Construction trip instantaneously on line voltage. Dual Coil Voltage Coils require 30VA minimum power to trip instantaneously and are rated for intermittent duty only. Auxiliary Switch available with Series Trip and Switch Only circuits. On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole. Voltage coils not rated for continuous duty. Available only with delay codes 10 and 20. Available with Circuit Codes B & D only, and up to 50 amps maximum. Consult factory for current ratings 71-100, in three pole units, available as special catalog number only. Terminal Code 1 available to 60 amps maximum. Terminal Codes 2,4,5 and C available to 50 amps maximum. Terminal Codes 3,6 & 9 available to 100 amps maximum. Terminal Code 7 available to 25 amps maximum. Terminal Code A available to 100 amps maximum. CODE AMPERES CODE RATING 020 0.020 235 0.350 430 3.000 025 0.025 240 0.400 435 3.500 030 0.030 245 0.450 440 4.000 035 0.035 250 0.500 445 4.500 040 0.040 255 0.550 450 5.000 045 0.045 260 0.600 455 5.500 050 0.050 265 0.650 460 6.000 055 0.055 270 0.700 465 6.500 060 0.060 275 0.750 470 7.000 065 0.065 280 0.800 475 7.500 070 0.070 285 0.850 480 8.000 075 0.075 290 0.900 485 8.500 080 0.080 295 0.950 490 9.000 085 0.085 410 1.000 495 9.500 090 0.090 512 1.250 610 10.000 095 0.095 415 1.500 710 10.500 210 0.100 517 1.750 611 11.000 215 0.150 420 2.000 711 11.500 220 0.200 522 2.250 612 12.000 225 0.250 425 2.500 712 12.500 230 0.300 527 2.750 613 13.000 VOLTAGE COIL (NORMINAL RATED VOLTAGE)7 614 615 616 617 618 620 622 624 625 630 635 640 650 6609 6709 6809 6859 6909 6959 8109 A06 6DC A12 12DC A18 18DC A24 24DC J65 65AC K20 120AC L40 240AC 8 TERMINAL 19 210 311 410 510 A32 A48 A65 J06 32DC 48DC 65DC 6AC Stud 10-32, threaded Screw 10-32 Screw 1/4-20, threaded Screw M5 x 0.8, threaded Screw M5 x 0.8 J12 J18 J24 J48 611 712 8 911 A13 C10 12AC 18AC 24AC 48AC Screw M6, threaded 0.250 Double Click Connect 1/4” Clip Terminal 7/16” Clip Terminal Plug-In Stud 5/16” Clip Terminal 9 LEGEND PLATE 0 No Legend 10 MOUNTING/BARRIERS MOUNTING STYLE Standard Hex Nut Standard Hex Nut (multi-pole units only) 1 A 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 60.000 70.000 80.000 85.000 90.000 95.000 100.000 BARRIERS no yes 11 AGENCY APPROVAL UL Recognized, CSA Accepted C UL Recognized, CSA Accepted with listed construction L UL Recognized, CSA Accepted, UL1500 ignition protection I 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com C-Series Rocker UL Recognized – Ordering Scheme | 11 C C 3 — B 0 — 14 — 450 — 1 2 1 — D 1 Series 2 Actuator 4 Circuit 3 Poles 5 Aux/Alarm Switch 6 Frequency & Delay 1 SERIES C Single color J Vertical legend K Horizontal legend L No legend Push-To-Reset, Single color R Vertical legend U Horizontal legend V No legend Two Color Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend E Indicate ON, no legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend H Indicate OFF, no legend Push-To-Reset, Visi-Rocker N Indicate OFF, vertical legend O Indicate OFF, horizontal legend P Indicate OFF, no legend 3 POLES2 2 One 4 CIRCUIT A3 B C D4 E4 Switch Only (No Coil) Series Trip (Current) Series Trip (Voltage) Shunt Trip (Current) Shunt Trip (Voltage) 5 AUXILIARY/ALARM SWITCH6 0 2 3 4 without Aux Switch S.P.D.T., 0.110 Q.C. Terminal S.P.D.T., 0.139 Solder Lug S.P.D.T., 0.110 Q.C. Terminal (Gold Contacts) 6 FREQUENCY & DELAY 03 107 11 12 14 16 207 21 22 24 26 9 Actuator Color 10 Mounting/ Barriers 11 Agency Approval 7 CURRENT RATING (AMPERES) 2 ACTUATOR1 1 8 Terminal 7 Current Rating DC 50/60Hz, Switch Only DC Instantaneous DC Ultra Short DC Short DC Medium DC Long 50/60Hz Instantaneous 50/60Hz Ultra Short 50/60Hz Short 50/60Hz Medium 50/60Hz Long 3 Two F4 G4 H4,5 K4,5 6 8 9 30 31 32 34 36 428 448 468 528 548 568 Three Relay Trip (Current) Relay Trip (Voltage) Dual Coil with Shunt Trip Voltage Coil Dual Coil with Relay Trip Voltage Coil S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Terminal S.P.D.T., 0.187 Q.C. Terminal DC 50/60Hz Instantaneous DC 50/60Hz Ultra Short DC 50/60Hz Short DC 50/60Hz Medium DC 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush Notes: 1 Push-To-Reset actuators have OFF portion of rocker shrouded. 2 Multi-pole breakers have all poles identical except when specifying Aux. switch and/or mixed poles, and have one rocker per breaker. Rocker location as viewed from front panel: 2 pole – left pole; 3 pole – center pole. 3 Switch Only circuits, rated up to 50 amps and 3 poles, and only available with VDE Certification when tied to a protected pole (Circuit Code B, C, D or H.), For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. For 55-70 amps, select Current Code 670. For 75-100 amps, select Current Code 810. 4 Circuit Codes D,E,F,G,H & K available with Terminal Codes 1,2,4 & 5 only. Circuit Codes D,F,H & K available up to 50 amps maximum Current Rating. 5 Consult factory for available Dual Coil options, as special catalog number is required. Dual Coil Voltage Coils with Shunt Trip Construction trip instantaneously on line voltage. Dual Coil Voltage Coils require 30VA minimum power to trip instantaneously and are rated for intermittent duty only. Auxiliary Switch available with Series Trip and Switch Only circuits. On multi-pole breakers, one aux. switch is 6 supplied, mounted in the extreme right pole.Auxilary switch codes 2,3 & 4 are VDE approved. 7 Voltage coils not rated for continuous duty. Available only with delay codes 10 and 20. 8 Available with Circuit Codes B & D only, and up to 50 amps maximum. 9 Current Ratings 60-70 are available up to four poles maximum. Ratings 71-100 are available up to two poles maximum. 10 Terminal Code 1 available to 60 amps maximum. 11 Terminal Codes 2,4,5 & C available to 50 amps maximum. 12 Terminal Codes 3,6 & 9 available to 100 amps maximum. 13 Terminal Code 7 available to 25 amps maximum. 14 Terminal Code A available to 100 amps maximum. 15 Terminal Codes 7,8,9 & C are not VDE approved. 16 Color shown is visi and legend with remainder of rocker black 17 Legend on Push-to-reset bezel/shroud is white when single color rocker is ordered. Dual = ON-OFF/I-O legend with actuator codes C - G, and J, K, N, O, R, & U. None = no legend with actuator codes H, L, P, V. Rockerguard available with actuator codes C - L. Push-to-reset available witha ctuator codes N, O, P, R, U, V. 18 VDE/TUV approval requires Dual (I-O, ON-OFF) or I-O markings on rocker. 19 VDE/TUV: 30 amps max.; UL/CSA: 50 amps max.; Available in 2 - 4 poles only and limited to AC Delays. “General Purpose amps” not rated for “full load amps” or to be used in applications with a motor. CODE AMPERES CODE RATING 020 0.020 235 0.350 430 3.000 025 0.025 240 0.400 435 3.500 030 0.030 245 0.450 440 4.000 035 0.035 250 0.500 445 4.500 040 0.040 255 0.550 450 5.000 045 0.045 260 0.600 455 5.500 050 0.050 265 0.650 460 6.000 055 0.055 270 0.700 465 6.500 060 0.060 275 0.750 470 7.000 065 0.065 280 0.800 475 7.500 070 0.070 285 0.850 480 8.000 075 0.075 290 0.900 485 8.500 080 0.080 295 0.950 490 9.000 085 0.085 410 1.000 495 9.500 090 0.090 512 1.250 610 10.000 095 0.095 415 1.500 710 10.500 210 0.100 517 1.750 611 11.000 215 0.150 420 2.000 711 11.500 220 0.200 522 2.250 612 12.000 225 0.250 425 2.500 712 12.500 230 0.300 527 2.750 613 13.000 VOLTAGE COIL (NORMINAL RATED VOLTAGE)7 614 615 616 617 618 620 622 624 625 630 635 640 650 6609 6709 6809 6859 6909 6959 8109 A06 6DC A12 12DC A18 18DC A24 24DC J65 65AC K20 120AC L40 240AC A32 A48 A65 J06 32DC 48DC 65DC 6AC 8 TERMINAL 110 211 312 411 511 612 713 8 9 A14 C Stud 10-32, threaded Screw 10-32 Stud 1/4-20, threaded Stud M5 x 0.8, threaded Screw M5 x 0.8 Stud M6, threaded 9 ACTUATOR COLOR & LEGEND16,17,18 Actuator or Visi-Color Marking: Color: White Black Red Green Blue Yellow Gray Orange I-O A C F H K M P R ON-OFF B D G J L N Q S J12 J18 J24 J48 Dual/None 1 2 3 4 5 6 7 8 10 MOUNTING/BARRIERS1 Standard Rocker Bezel 6-32 x 0.195 inches 1 6-32 x 0.195 inches 2 19 6-32 x 0.195 inches 3 ISO M3 x 5mm 4 ISO M3 x 5mm 5 19 ISO M3 x 5mm 6 Rockerguard Bezel 6-32 x 0.195 inches A 6-32 x 0.195 inches C 19 6-32 x 0.195 inches E ISO M3 x 5mm G ISO M3 x 5mm J 19 ISO M3 x 5mm L Push-To-Reset Bezel 6-32 x 0.195 inches B 6-32 x 0.195 inches D 19 6-32 x 0.195 inches F ISO M3 x 5mm H ISO M3 x 5mm J 19 ISO M3 x 5mm M 12AC 18AC 24AC 48AC 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 60.000 70.000 80.000 85.000 90.000 95.000 100.000 0.250 Double Quick Connect 1/4” Clip Terminal 7/16” Clip Terminal Plug-In Stud 5/16” Clip Terminal Marking Color: Single Color Rocker/Handle Black White White White White Black Black Black Visi-Rocker White n/a Red Green Blue Yellow Gray Orange BARRIERS no yes yes no yes yes no yes yes no yes yes no yes yes no yes yes 11 AGENCY APPROVAL C UL Recognized, CSA Accepted D VDE Certified, UL Recognized, CSA Accepted E TUV Certified, UL Recognized, CSA Accepted H UL489 Construction: VDE Certified, UL Recognized, CSA Accepted I UL Rec. STD 1077, UL Rec. 1500 (ignition protected), CSA Accepted L UL489 Construction: UL Recognized, CSA Accepted R UL489 Construction: TUV Certified, UL Recognized, CSA Accepted 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 12 | C-Series Rocker UL Listed – Ordering Scheme C C 3 — B 0 — 14 — 450 — 1 2 A — K G 1 Series 2 Actuator 4 Circuit 3 Poles 5 Aux/Alarm Switch 6 Frequency & Delay CODE 2 ACTUATOR1 Two Color Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend Single color J Vertical legend K Horizontal legend ROCKER STYLE DESCRIPTIONS INDICATE "ON" INDICATE "OFF" SINGLE COLOR CODE "F" CODE "J" CODE "C" INDICATE COLOR LOCATION LINE CODE "D" HORIZONTAL STYLE VERTICAL STYLE LINE LINE LINE CODE "G" LINE CODE "K" 2 One 3 Two Three Series Trip (current) 5 AUXILIARY/ALARM SWITCH2 without Aux Switch S.P.D.T., 0.110 Q.C. Terminal S.P.D.T., 0.139 Solder Lug S.P.D.T., 0.110 Q.C. Terminal (Gold Contacts) 6 FREQUENCY & DELAY 11 12 14 16 21 22 24 Notes: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 9 Actuator Color DC Ultra Short DC Short DC Medium DC Long 50/60Hz Ultra Short 50/60Hz Short 50/60Hz Medium AMPERES 0.100 0.150 0.200 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 295 410 512 415 517 420 522 425 527 430 435 440 445 450 455 460 465 10 Mounting/ Barriers 11 Max. App. Rating 470 7.000 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 710 10.500 611 11.000 711 11.500 612 12.000 712 12.500 613 13.000 614 14.000 615 15.000 616 16.000 617 17.000 0.950 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 4.500 5.000 5.500 6.000 6.500 8 TERMINAL LINE 4 CIRCUIT 0 2 3 4 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 15 26 3 POLES1 B 8 Terminal 12 Agency Approval 7 CURRENT RATING (AMPERES) 4 1 SERIES C 1 7 Current Rating 6 8 9 S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Terminal S.P.D.T., 0.187 Q.C. Terminal 26 428 448 468 528 548 56 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush Multi-pole breakers have all breakers identical except when specifying Aux. switch and/ or mixed poles, and have one rocker per breaker. On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole. Available up to 50 amps maximum. Current ratings 71 - 100 with VDE approvals are available up to two poles maximum. Terminal Code 1 available to 60 amps maximum. Terminal Codes 2, 4, 5 & C available to 50 amps maximum. Terminal Codes 3, 6, 9 & A available to 100 amps maximum. Terminal Codes 8, 9 & C are not VDE approved. Color shown is visi and legend with remainder of rocker black Dual = ON-OFF/I-O legend on actuator. VDE and TUV approval requires Dual (I-O, ON-OFF) markings on rocker. Rockerguard available with all actuator codes. Barriers supplied on multi-pole units only. 2 & 3 pole circuit breakers required for 120/240 AC rating. 37 46 56 67 88 97,8 A7,8 C6,8 Stud 10-32, threaded Screw 8-32 w/saddle & washer clamps Stud 1/4-20, threaded Stud M5 x 0.8, threaded Screw M5 x 0.8 w/saddle & washer clamps 9 ACTUATOR COLOR & LEGEND11 Actuator or Visi-Color 9 Marking: Color: White Black Red Green Blue Yellow Gray Orange ON-OFF B D G J L N Q S Dual 1 2 3 4 5 6 7 8 10 10 MOUNTING/BARRIERS12 Standard Rocker Bezel Threaded Insert, 2 per pole A 6-32 x 0.195 inches C ISO M3 x 5mm Rockerguard Bezel Threaded Insert, 2 per pole B 6-32 x 0.195 inches D ISO M3 x 5mm 618 18.000 620 20.000 622 22.000 624 24.000 625 25.000 630 30.000 635 35.000 640 40.000 650 50.000 660 60.000 670 70.000 680 80.000 685 85.000 690 90.000 695 95.000 100 100.000 Stud M6, threaded 1/4” Clip Terminal 7/16” Clip Terminal Plug-In Stud 5/16” Clip Terminal Marking Color: Single Color Rocker/Handle Black White White White White Black Black Black Visi-Rocker White n/a Red Green Blue Yellow Gray Orange BARRIERS13 yes yes yes yes 11 MAXIMUM APPLICATION RATING A 65 DC B 125 DC C 120/240 AC14 D 240 AC F 277 AC K 120 AC M 80 DC 12 AGENCY APPROVAL without approvals A UL 489 Listed, CSA Certified, & VDE Certified F UL 489 Listed & CSA Certified G UL489 Listed, CSA Certified & TUV Certified J 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com C-Series Flat Rocker UL Recognized – Ordering Scheme | 13 C 1 2 — B 0 — 10 — 450 — 1 2 1 — E 1 Series 2 Actuator 4 Circuit 3 Poles 5 Aux/Alarm Switch 6 Frequency & Delay 1 SERIES C Two Color Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single color 3 Vertical legend 4 Horizontal legend Push-To-Reset, Visi-Rocker 5 Indicate OFF, vertical legend 6 Indicate OFF, horizontal legend Push-To-Reset , Single color 7 Vertical legend 8 Horizontal legend 3 POLES2 2 One 4 CIRCUIT A3 B C D4 E4 K4,5 SWITCH6 without Aux Switch S.P.D.T., 0.110 Q.C. Terminal S.P.D.T., 0.139 Solder Lug S.P.D.T., 0.110 Q.C. Terminal (Gold Contacts) 6 FREQUENCY & DELAY 03 107 11 12 14 16 207 21 22 24 26 3 Two F4 G4 H4,5 Switch Only (No Coil) Series Trip (Current) Series Trip (Voltage) Shunt Trip (Current) Shunt Trip (Voltage) 5 AUXILIARY/ALARM 0 2 3 4 9 Actuator Color 10 Mounting/ Barriers 11 Agency Approval 7 CURRENT RATING (AMPERES) 9 2 ACTUATOR1 1 8 Terminal 7 Current Rating DC 50/60Hz, Switch Only DC Instantaneous DC Ultra Short DC Short DC Medium DC Long 50/60Hz Instantaneous 50/60Hz Ultra Short 50/60Hz Short 50/60Hz Medium 50/60Hz Long 6 8 9 30 31 32 34 36 428 448 468 528 548 568 Three Relay Trip (Current) Relay Trip (Voltage) Dual Coil with Shunt Trip Voltage Coil Dual Coil with Relay Trip Voltage Coil S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Terminal S.P.D.T., 0.187 Q.C. Terminal DC 50/60Hz Instantaneous DC 50/60Hz Ultra Short DC 50/60Hz Short DC 50/60Hz Medium DC 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush Notes: 1 Push-to-reset actuators have OFF portion of rocker shrouded. 2 Multi-pole breakers have all poles identical except when specifying Aux. switch and/or mixed poles, and have one rocker per breaker. Rocker location as viewed from front panel: 2 pole – left pole; 3 pole – center pole. 3 Switch Only circuits, rated up to 50 amps and 3 poles, and only available with VDE Certification when tied to a protected pole (Circuit Code B, C, D or H.). For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. For 55-70 amps, select Current Code 670. For 75-100 amps, select Current Code 810. 4 Circuit Codes D,E,F,G,H & K available with Terminal Codes 1,2,4 & 5 only. Circuit Codes D,F,H & K available up to 50 amps maximum Current Rating. 5 Consult factory for available Dual Coil options, as special catalog number is required. Dual Coil Voltage Coils with Shunt Trip Construction trip instantaneously on line voltage. Dual Coil Voltage Coils require 30VA minimum power to trip instantaneously and are rated for intermittent duty only. 6 Auxiliary Switch available with Series Trip and Switch Only circuits. On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole.Auxilary switch codes 2,3 & 4 are VDE approved. 7 Voltage coils not rated for continuous duty. Available only with delay codes 10 and 20. 8 Available with Circuit Codes B & D only, and up to 50 amps maximum. 9 Current ratings 60-70 are available up to four poles maximum. Current ratings 71 - 100 are available up to two poles maximum. 10 Terminal Code 1 available to 60 amps maximum. 11 Terminal Codes 2,4,5 & C available to 50 amps maximum. 12 Terminal Codes 3,6 & 9 available to 100 amps maximum. 13 Terminal Code 7 available to 25 amps maximum. 14 Terminal Code A available to 100 amps maximum. 15 Terminal Codes 7,8,9 & C are not VDE approved. 16 Color shown is visi & legend with remainder of rocker black. Dual = ON-OFF/I-O legend. 17 Legend on Push-to-reset bezel/shroud is white with single color actuator codes 7 & 8. Legend on Push-to-reset bezel/shroud matches visi-color of rocker with actuator codes 5 & 6. 18 VDE/TUV approval requires Dual (I-O, ON-OFF) or I-O markings on rocker. 19 VDE/TUV: 30 amps max.; UL/CSA: 50 amps max.; Available in 2 & 3 poles only and limited to AC Delays. “General Purpose amps” not rated for “full load amps” or to be used in applications with a motor. 20 Recessed “OFF SIDE” available with actuator codes 1,2,3&4. Legends on rocker are available in ink stamping only. CODE AMPERES CODE RATING 020 0.020 235 0.350 430 3.000 025 0.025 240 0.400 435 3.500 030 0.030 245 0.450 440 4.000 035 0.035 250 0.500 445 4.500 040 0.040 255 0.550 450 5.000 045 0.045 260 0.600 455 5.500 050 0.050 265 0.650 460 6.000 055 0.055 270 0.700 465 6.500 060 0.060 275 0.750 470 7.000 065 0.065 280 0.800 475 7.500 070 0.070 285 0.850 480 8.000 075 0.075 290 0.900 485 8.500 080 0.080 295 0.950 490 9.000 085 0.085 410 1.000 495 9.500 090 0.090 512 1.250 610 10.000 095 0.095 415 1.500 710 10.500 210 0.100 517 1.750 611 11.000 215 0.150 420 2.000 711 11.500 220 0.200 522 2.250 612 12.000 225 0.250 425 2.500 712 12.500 230 0.300 527 2.750 613 13.000 VOLTAGE COIL (NORMINAL RATED VOLTAGE)7 614 615 616 617 618 620 622 624 625 630 635 640 650 6609 6709 6809 6859 6909 6959 8109 A06 6DC A12 12DC A18 18DC A24 24DC J65 65AC K20 120AC L40 240AC A32 A48 A65 J06 J12 J18 J24 J48 32DC 48DC 65DC 6AC 8 TERMINAL 110 211 312 411 511 612 713 8 9 A14 C Stud 10-32, threaded Screw 10-32 Stud 1/4-20, threaded Stud M5 x 0.8, threaded Screw M5 x 0.8 9 ACTUATOR COLOR & LEGEND16,17,18 Actuator or Visi-Color Marking: Color: White Black Red Green Blue Yellow Gray Orange I-O A C F H K M P R ON-OFF B D G J L N Q S Dual/None 1 2 3 4 5 6 7 8 10 MOUNTING/BARRIERS1 Standard Rocker Bezel 6-32 x 0.195 inches 1 6-32 x 0.195 inches 2 6-32 x 0.195 inches 319 ISO M3 x 5mm 4 ISO M3 x 5mm 5 19 ISO M3 x 5mm 6 Recessed Off Rocker 6-32 x 0.195 inches 7 6-32 x 0.195 inches 8 6-32 x 0.195 inches 9 ISO M3 x 5mm A ISO M3 x 5mm C ISO M3 x 5mm E Push-To-Reset Bezel 6-32 x 0.195 inches B 6-32 x 0.195 inches D 6-32 x 0.195 inches F19 ISO M3 x 5mm H ISO M3 x 5mm J 19 ISO M3 x 5mm M 12AC 18AC 24AC 48AC 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 60.000 70.000 80.000 85.000 90.000 95.000 100.000 Stud M6, threaded 0.250 Double Quick Connect 1/4” Clip Terminal 7/16” Clip Terminal Plug-In Stud 5/16” Clip Terminal Marking Color: Single Color Rocker/Handle Black White White White White Black Black Black Visi-Rocker White n/a Red Green Blue Yellow Gray Orange BARRIERS no yes yes no yes yes VOLTAGE < 300 < 300 > – 300 < 300 < 300 > – 300 no yes yes no yes yes < 300 < 300 > – 300 < 300 < 300 > – 300 no yes yes no yes yes < 300 < 300 > – 300 < 300 < 300 > – 300 11 AGENCY APPROVAL C UL Recognized, CSA Accepted E TUV Certified, UL Recognized, CSA Accepted I UL Rec. STD 1077, UL Rec. 1500 (ignition protected), CSA Accepted L UL489 Construction: UL Recognized, CSA Accepted R UL489 Construction: TUV Certified, UL Recognized, CSA Accepted 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 14 | C-Series Flat Rocker UL Listed – Ordering Scheme C 1 2 — B 0 — 14 — 450 — 1 2 A — K G 1 Series 2 Actuator 4 Circuit 3 Poles 5 Aux/Alarm Switch 6 Frequency & Delay CODE 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 2 ACTUATOR1 Two Color Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single color 3 Vertical legend 4 Horizontal legend Push-To-Reset, Visi-Rocker 5 Indicate OFF, vertical legend 6 Indicate OFF, horizontal legend Push-To-Reset , Single color 7 Vertical legend 8 Horizontal legend 3 POLES2 2 One 5 AUXILIARY/ALARM SWITCH2 11 12 14 16 21 22 24 Notes: 1 2 15 16 9 Actuator Color without Aux Switch S.P.D.T., 0.110 Q.C. Terminal S.P.D.T., 0.139 Solder Lug S.P.D.T., 0.110 Q.C. Terminal (Gold Contacts) DC Ultra Short DC Short DC Medium DC Long 50/60Hz Ultra Short 50/60Hz Short 50/60Hz Medium 6 8 9 26 424 444 464 524 544 564 S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Terminal S.P.D.T., 0.187 Q.C. Terminal 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush Push-to-reset actuators have OFF portion of rocker shrouded. Multi-pole breakers have all breakers identical except when specifying Aux. switch and/ or mixed poles, and have one rocker per breaker. On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole. Available up to 50 amps maximum. Current ratings 71 - 100 with VDE approvals are available up to two poles maximum. Terminal Code 1 available to 60 amps maximum. Terminal Codes 2, 4, 5 & C available to 50 amps maximum. Terminal Codes 3, 6, 9 & A available to 100 amps maximum. Terminal Codes 8, 9 & C are not VDE approved. Color shown is visi and legend with remainder of rocker black Dual = ON-OFF/I-O legend on actuator. VDE and TUV approval requires Dual (I-O, ON-OFF) markings on rocker. Legend on push-to-reset bezel/shroud is white when single color rocker is ordered. Legend on push-to-reset bezel/shroud matches visi-color of rocker with actuator codes 5 & 6. Recessed “OFF-SIDE” available with actuator codes 1, 2, 3, & 4. Legends on rocker are available in ink stamping only. Barriers supplied on multi-pole units only. 2 & 3 pole circuit breakers required for 120/240 AC rating. AMPERES 0.100 0.150 0.200 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 295 410 512 415 517 420 522 425 527 430 435 440 445 450 455 460 465 10 Mounting/ Barriers 11 Max. App. Rating 470 7.000 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 710 10.500 611 11.000 711 11.500 612 12.000 712 12.500 613 13.000 614 14.000 615 15.000 616 16.000 617 17.000 0.950 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 4.500 5.000 5.500 6.000 6.500 8 TERMINAL 38 47 57 Series Trip (current) 6 FREQUENCY & DELAY 14 Three 16 27 0 2 3 4 3 4 5 6 7 8 9 10 11 12 13 3 Two 4 CIRCUIT B 8 Terminal 12 Agency Approval 7 CURRENT RATING (AMPERES) 5 1 SERIES C 1 7 Current Rating Stud 10-32, threaded .625 long Screw 8-32 w/saddle & washer clamps Stud 1/4-20, threaded .625 long Stud M5 x 0.8, threaded .625 long Screw M5 x 0.8 w/saddle & washer clamps 9 ACTUATOR COLOR & LEGEND12 Actuator or Visi-Color 9 Marking: Color: White Black Red Green Blue Yellow Gray Orange ON-OFF B D G J L N Q S Dual 1 2 3 4 5 6 7 8 11 10 MOUNTING/BARRIERS12 Standard Rocker Bezel Threaded Insert, 2 per pole A 6-32 x 0.195 inches C ISO M3 x 5mm Recessed Off Rocker14 Threaded Insert, 2 per pole E 6-32 x 0.195 inches F ISO M3 x 5mm Push-To-Reset Bezel Threaded Insert, 2 per pole B 6-32 x 0.195 inches D ISO M3 x 5mm 68 89 98,9 A8,9 C7,9 618 18.000 620 20.000 622 22.000 624 24.000 625 25.000 630 30.000 635 35.000 640 40.000 650 50.000 660 60.000 670 70.000 680 80.000 685 85.000 690 90.000 695 95.000 100 100.000 Stud M6, threaded 17mm long 1/4” Clip Terminal 7/16” Clip Terminal Plug-In Stud 5/16” Clip Terminal Marking Color: Single Color Rocker/Handle Black White White White White Black Black Black Visi-Rocker White n/a Red Green Blue Yellow Gray Orange BARRIERS15 yes yes yes yes yes yes 11 MAXIMUM APPLICATION RATING A 65 DC B 125 DC C 120/240 AC16 D 240 AC F 277 AC K 120 AC M 80 DC 12 AGENCY APPROVAL A without approvals G UL 489 Listed & CSA Certified J UL489 Listed, CSA Certified & TUV Certified 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com C-Series Handle – Circuit & Terminal Diagrams | 15 .960 [24.38] .311 DIA [Ø7.90] .558 [14.17] Notes: 1 2 3 All dimensions are in inches [millimeters]. Tolerance ±.020 [.51] unless otherwise specified. Available on Series Trip and Switch Only Circuits when called for on multi-pole units. Only one aux. switch is normally supplied, as viewed in mulit-pole identification scheme. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 16 | C-Series Handle – Circuit & Terminal Diagrams LINE LOAD Notes: 1 2 3 4 All dimensions are in inches [millimeters]. Tolerance ±.020 [.51] unless otherwise specified. Schematic shown represents current trip circuits. Available only as special catalog number. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com C-Series Handle – Form & Fit Drawings | 17 LINE LOAD Notes: 1 2 All dimensions are in inches [millimeters]. Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 18 | C-Series Handleguard – Form & Fit Drawings LINE LOAD Notes: 1 2 All dimensions are in inches [millimeters]. Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com C-Series Parellel Pole – Form & Fit Drawings | 19 LINE LOAD Notes: 1 2 All dimensions are in inches [millimeters]. Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 20 | C-Series Sealed Toggle – Form & Fit Drawings LINE LOAD Notes: 1 2 All dimensions are in inches [millimeters]. Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com C-Series Rocker – Circuit & Terminal Diagrams | 21 LINE LOAD Notes: 1 2 3 All dimensions are in inches [millimeters]. Tolerance ±.020 [.51] unless otherwise specified. Schematic shown represents current trip circuit. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 22 | C-Series Rocker – Form & Fit Drawings LINE LOAD Notes: 1 2 3 4 Dimensions apply to all variations shown. Notice that circuit breaker line and load terminal orientation on indicate OFF is opposite of indicate ON. For pole orientation with horizontal legend, rotate front view clockwise 90°. All dimensions are in inches [millimeters]. Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com C-Series Flat Rocker – Form & Fit Drawings | 23 LINE LOAD Notes: 1 2 3 For pole orientation with horizontal legend, rotate front view clockwise 90°. All dimensions are in inches [millimeters]. Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com East Region Sales Office, CT • [email protected] Midwest Region Sales Office, IL • [email protected] West Region Sales Office, CA • [email protected] Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Int + 852-2737-2277 • Fax: Int + 852-2736-9332 Email: [email protected] Shenzhen, China • [email protected] Shanghai, China • [email protected] Pune, India • [email protected] Kaohsiung, Taiwan • [email protected] Yokohama, Japan • [email protected] Europe/Middle East/Africa Headquarters Carling Technologies, Ltd., Devon, England Int + 44 1392-364422 • Fax: Int + 44 1392-364477 Email: [email protected] GmbH, Germany • [email protected] SAS, France • [email protected] REV_CB_C_1212