® ® www.datel.com DMS-40PC Series 4½ Digit, LED Display Precision, Miniature Digital Panel Voltmeters Actual Size Features • Precision, autozeroing, factorycalibrated A/D converter • Scientific-grade accuracy, ±2 counts • Miniature size: 2.17" x 0.92" x 0.56" 55mm x 23mm x 14mm • Large (0.52"/13.2mm) LED display • Choice of red, green or yellow colors • High-intensity or low-power red LED's optional • Single +5V supply (175mW for lowpower models) • Epoxy-encapsulated, 12-pin DIP with built-in color filter and bezel • 3 differential input voltage ranges • DISPLAY HOLD and TEST functions • Optional BCD data outputs for CPU interface DMS-40PC Series, 4½ Digit, LED Display, Miniature DPM's are fully self-contained, component-like, plug-in meters that provide scientific-grade accuracy (typically ±2 counts or ±0.005% of full scale) and outstanding reliability at a very affordable price. Within its miniature (2.17" x 0.92" x 0.56"), epoxy-encapsulated package, each meter contains a precision reference circuit; a high-resolution, autozeroing, factorycalibrated A/D converter; and a large (0.52"/13.2mm), easy-to-read, LED display. LED's are available in red, yellow and green colors. Red LED's are also offered in high-intensity or low-power versions. The versatile design of the DMS-40PC Series assures trouble-free installation and long-term operation. Differential input voltage ranges include ±2V, ±20V and ±200V. Input impedance is a minimum 800kΩ. Non-inverting inputs are overvoltage protected to ±250V, and CMRR is typically 86dB (dc to 60Hz). The DMS-40PC's epoxy-encapsulated package has an integral bezel and color filter. The moisture and vibration-proof package is extremely rugged and well suited for harsh environments and extended temperatures. Devices are fully specified for 0 to +50°C operation. All models operate from a single +5V supply and typically consume 500mW. Lowpower models, whose display is just as bright as standard models, typically consume 175mW. DISPLAY TEST and HOLD functions are standard on each meter, and a complete set of BCD outputs are optional for sending data to CPU's or remote displays. • 0 to +50°C temperature range +5V 1 3 0 Vdc 4 R2 1 R1 DC/DC CONVERTER 5V RETURN (–) INPUT LO 0.01µF –5V 2 DISPLAY TEST 12 V+ +5V SUPPLY 11 (+) INPUT HI V– 909k 10 ANALOG COMMON A/D CONVERTER 2.5V REF. DATA DP 3 9 DISPLAY HOLD 5 DP 2 8 DP4 6 +5V DP 1 7 REFERENCE IN/OUT 1 R2 is not used on ±2V (-1) models. R2 = 101k on ±20V (-2) models and 9.2k on ±200V (-3) models. Figure 1. DMS-40PC Series Simplified Schematic DATEL, Inc., Mansfield, MA 02048 (USA) • Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 • Email: [email protected] • Internet: www.datel.com DMS-40PC 4½ D I G I T, L E D D I S P L AY D I G I TA L PA N E L V O LT M E T E R S Performance/Functional Specifications Typical at TA = +25°C and supply voltage = +5V using the single-ended input circuit, unless otherwise noted. Analog Inputs Full Scale Input Range: DMS-40PC-1 DMS-40PC-2 DMS-40PC-3 Input Impedance: DMS-40PC-1 DMS-40PC-2, -3 Order on-line at www.datel.com Min. Typ. Max. Units ---- ±2 ±20 ±200 ---- Volts Volts Volts 100 0.8 1000 1 --- MΩ MΩ Overvoltage Protection ➀ -- -- ±250 Volts Common Mode Voltage Range -- -- ±2 Volts CMRR (dc to 60Hz) -- 86 -- dB DMS-40PC - 1 - R S Input Range: 1 = ±2V 2 = ±20V 3 = ±200V Tie to pin 3 to activate Display Test (Pin 2) Tie to pin 3 to activate all segments Display Hold (Pin 9) Tie to pin 3 to hold last reading BCD Outputs ➂ Logic levels (1 LSTTL load max.): Logic "1" Logic "0" +2.4 -- -+0.4 -+0.8 Accessories: DMS-PS1-CM DMS-30-CP DMS-BZL1 DMS-BZL2 DMS-EB Volts Volts Performance Sampling Rate Accuracy (15 minute warm-up): DMS-40PC-1 (VIN = +1.9V) DMS-40PC-2 (VIN = +19V) DMS-40PC-3 (VIN = +190V) Zero Reading (VIN = 0 Volts) Temperature Drift (0 to +50°C): DMS-40PC-1 DMS-40PC-2, -3 2.5 samples per second ---- ±2 ±3 ±3 ±3 ±4 ±4 Counts Counts Counts "– 0001" "0000" "0001" --- ±0.4 ±0.4 ±1 ±1.5 Cnts/°C Cnts/°C +4.75 +5.00 +5.25 Volts Supply Current: Standard Models ➃ Low-Power Models --- +100 +35 +140 +50 mA mA 4½ Digit LED, 0.52"/13.2mm high Polarity Indication Autopolarity ("–" for negative VIN) Overrange Indication "–0000" (flashing) for negative VIN "0000" (flashing) for positive VIN Storage Temperature Humidity (Non-condensing) Case Material Weight 0 -- +50 °C –20 -- +75 °C 0 -- 95 % 1. ANALOG COMMON (Pin 10): This pin is an internal, low-noise ground for the DMS-40PC. It is internally connected to pin 3 (5V RETURN). Do not connect pin 10 to either pin 3 or your system ground as this will create a ground loop and possibly result in erroneous readings. 3. DISPLAY TEST (Pin 2): Connecting pin 2 to ground (pin 3, 5V RETURN) will activate all LED segments, and the display will read "–18888" regardless of the actual applied input. To reduce selfheating, the display should not be left in the "test" mode for more than 10 seconds. This pin should be left open if unused. Physical/Environmental Operating Temperature A panel-mount retaining clip is supplied with each model. 2. REFERENCE INPUT/OUTPUT (Pin 7): This pin accesses the meter's internal reference and is used during the factory calibration procedure. Pin 7 should be left open in most common applications. It can be used in certain "ratiometric" applications in which it is desirable for the meter’s reference to track an external reference. See Ap Note 3 in the DATEL Panel Meter Catalog for more details. Display Display Type and Size +5V/1.0A AC/DC power supply module Panel cutout punch DMS-40 bezel assembly DMS-40 bezel assembly with sealing gasket Application/evaluation board with standard MOLEX connector, decimal point solder pads and attenuation resistor pads. Technical Notes Power Supply Requirements Supply Voltage LED Color: GS = Standard Green RH = High-Intensity Red RL = Low-Power Red RS = Standard Red YS = Standard Yellow BCD Output Models: BCD outputs are only available on standard red meters. DMS-40PC-1-RS-BCD for ±2V input range DMS-40PC-2-RS-BCD for ±20V input range DMS-40PC-3-RS-BCD for ±200V input range DMS-40PC-1-RL-BCD for ±2V input range DMS-40PC-2-RL-BCD for ±20V input range DMS-40PC-3-RL-BCD for ±200V input range Control Inputs ➁ Decimal Point Placement (Pins 4-6, 8) Ordering Information 4. DISPLAY HOLD (Pin 9): For normal operation, this pin should be left open. To hold the meter’s last reading and display it continuously, tie pin 9 to ground (pin 3, 5V RETURN). Polycarbonate 0.75 ounces (21 grams) ➀ Applies for transient or continuous overvoltages applied to (+) INPUT HI (pin 11) with (–) INPUT LO (pin 12) properly connected. Pin 12 is not overvoltage protected (see Figure 1). Voltages applied to pin 12 should not exceed the supply voltage. ➁ See Technical Notes. ➂ BCD outputs are optional and must be specified in the part number. See Ordering Information. ➃ Includes high-intensity and BCD-output models. 5. Decimal Point Placement: The location of the decimal point is user-selectable, and the decimal point control pins (DP1-DP4) are active low functions. Select the appropriate decimal point by tying pin 4, 5, 6 or 8 to pin 3 (5V RETURN). Unused decimal point location pins should be left open. 2 DMS-40PC 4½ D I G I T, L E D D I S P L A Y D I G I T A L P A N E L V O L T M E T E R S The DMS-40PC's simplified schematic, shown in Figure 1, can be very useful when debugging a malfunctioning circuit, especially if the user has some knowledge of operational amplifiers (op amps). The meter's high-impedance input consists of an op amp powered from a ±5Vdc power supply (the –5V is internally generated). Figure 1 shows that input signals applied to (–) INPUT LO and (+) INPUT HI must to be kept within the ±5V power-supply rails. Also note that only pin 11 has a current-limiting 909kΩ series resistor. High input voltages that have a common ground connection with pin 3 (5V RETURN) should only be applied to pin 11 ((+) INPUT HI) and never to pin 12. In these high-voltage cases, pin 12 should always be tied to pin 3 (5V RETURN). Hard wiring is preferable, however, you can exercise dynamic control over the location of the decimal point by employing drive circuits that are capable of sinking a minimum of 20mA at voltages less than +0.4 Volts. 6. Gain Adjust: There is a gain-adjust potentiometer on the back of each meter. It has approximately ±150 counts of adjustment range. Since these meters essentially have no zero/offset errors, a gain adjustment is effectively an overall accuracy adjustment. Though they may be performed at any point (except zero), accuracy adjustments are most effective when performed with higher level input signals. 7. Soldering Methods: All models in the DMS-40PC Series easily withstand most common wave soldering operations. We recommend, however, that you evaluate the effects your particular soldering techniques may have on the meter's plastic case and high-precision electrical performance. We recommend the use of water-soluble solders and thorough cleaning procedures. One of the simplified schematic's more noteworthy features is that it shows some DMS-40PC internal voltage values and also that pin 3 is the meter's zero-volt reference point — regardless of the type of power or signal source used. This is an important point to keep in mind when using digital multimeters to perform system-level measurements. The multimeter's negative lead (usually the black one) must always be connected to pin 3 (5V RETURN). This is the only way accurate readings can be made, particularly if the meter is configured for a differential input and concerns arise regarding common-mode voltages. 8. Suggested Mating Connectors: Panel mounted: Connector housing Terminal type Crimping tool Wire size Insulation diameter Stripping length Board mounted: Socket DATEL P/N 39-2079400 DATEL P/N 39-2099090 DATEL P/N 39-2099000 22 to 26 AWG 0.062" (1.57mm) maximum 0.100 to 0.125" (2.54 to 3.17mm) 1. Single-Ended Input Configurations: The DMS-40PC can measure single-ended signals with either positive or negative polarities. True single-ended inputs always have one of their two terminals at the same potential as the DMS-40PC's 5V RETURN (pin 3). Single-ended inputs are usually derived from power supplies that have a common ground with the meter’s +5V supply. Figure 2 shows the recommended connections to be used with this type of input. Pin 12, (–) INPUT LO, is shown directly tied to ground. This connection to ground must be a separate wire or pc-board trace originating at VIN's negative terminal. This hook-up will normally eliminate display instabilities and errors caused by ground-loop currents which can occur if (–) INPUT LO is tied to ground at, or near, pin 3. DATEL P/N 39-2359625 Applications DMS-40PC Series meters are high-precision versatile devices that can be used in many applications requiring a 0 to 19,999 count digital display. The application circuits chosen for this section are ones that have historically received many inquiries. Every attempt has been made to ensure technical accuracy, and all of the following circuits have been prototyped and tested to ensure functionality. Please keep in mind, however, that real-world applications are seldom as straightforward as the approaches presented here. + All inputs applied to DMS-40PC meters must be steady, dc values, otherwise the input itself may cause display instabilities. Due to their 4½ digit resolution, DMS-40PC meters must be wired with greater care than their 3½ digit counterparts. Correct power-supply and input-signal wiring — an absolute must! — helps eliminate groundloop induced errors that show up as unstable display readings. When an input signal, assumed to be exactly zero volts, has a 1mV (0.001V) ground-loop induced offset, it is displayed as "0010" on a ±2V input-range meter! DATEL's new Digital Panel Meter Catalog contains an application note describing power supply wiring and ground loop avoidance techniques. D M S -4 0 P C -1 -G S 1 1 (+ ) IN H I V IN 1 2 ( ) IN L O 1 + 5 V S U P 8 5 -2 6 4 V a c 6 3 D P 1 D A T E L D M S -P S 1 -C M A C to D C C o n v e rte r Figure 2. Single-Ended Input Configuration 3 5 V R E T DMS-40PC 4½ D I G I T, L E D D I S P L AY D I G I TA L PA N E L V O LT M E T E R S Applications 2. Differential Input Configurations: Differential inputs can also be measured with DMS-40PC meters as shown in the circuit of Figure 3. Differential inputs must also originate from power supplies that have a common ground with the meter's 5V RETURN (pin 3). However, differential inputs usually have both terminals above and/or below 5V RETURN. Figure 3, though not necessarily a typical real-world application, does serve the purpose of illustrating the concept of a differential signal. which low calibration drift is desirable. When using other, higherpower, DMS-40PC models in combination with three-terminal regulators, be sure to consult the regulator manufacturer's data sheet to ensure the device is being utilized safely and correctly. The voltages developed across R1, R2 and R3 are equal to each other and measure approximately +1.6666Vdc or 1/3 of the +5V power source. More importantly, while the signal across R3 is single-ended, both ends of R1 and R2 are well above ground and are described here as being differential. Please note that while the DMS-40PC can measure the voltages across either R2 or R3, it cannot measure the +1.6666 volts across R1! The voltage at the lower end of R1 is approximately 3.333V and this exceeds the common mode voltage limit of ±2V. D M S -4 0 P C -1 -G S 1 1 (+ ) IN H I D P 1 1 2 ( ) IN 1 + 5 V S U P 3 5 V R E T L O IN + A C to D C DMS-40PC-2-RL 1 +5V SUP OUT 3 5V RET + GND 4.5 - 18Vdc 22µF 10V – 5 DP2 12 (–) IN LO Figure 4. 4.5-18V Power Supply Monitor 4. Floating Signal Source Measurements: A floating input is a signal that, before it is applied to the DMS-40PC's inputs, has no galvanic connection (direct current path) to the meter or the meter's power supply. The circuit shown in Figure 5 illustrates the necessary connections for measuring floating inputs. The 1.5V battery represents a true floating input signal since it initially has no connection whatsoever in common with the meter. Real-world floating inputs typically originate from power supplies which are transformer isolated from the DMS-40PC’s +5V supply. R 1 1 k R 2 1 k R 3 1 k D A T E L D M S -P S 1 -C M 8 5 -2 6 4 V a c (+) IN HI 11 LM2931T-5 The connection of pin 12 ((–) INPUT LO) to pin 10 (ANALOG COMMON) is required in order to provide a bias return for the meter’s input amplifier. This is because neither pin 11 nor pin 12 are tied to any reference voltage inside the DMS-40PC (see Figure 1). These connections are not made internally in order to give the meter the ability to make differential measurements as described in a previous section. C o n v e rte r Figure 3. Differential Input Configuration 3. Power Supply Monitoring: One of the most widely used digital panel voltmeter applications is monitoring the output voltage of a system power supply — often the same supply that also powers the meter. The low-power, red LED DMS-40PC-2-RL, with its excellent 0.001Vdc resolution, can be configured to monitor power supplies with outputs in the range of 4.5-18Vdc. The circuit in Figure 4 uses a low-drop-out, three-terminal regulator (LM-2931T-5, in a T0-220 package, available from National Semiconductor) to provide regulated 5V power to the meter. D M S -4 0 P C -1 -G S 1 1 (+ ) IN H I 1 0 A N A C O M M + 1 .5 V C E L L ( ) IN 1 2 L O 1 + 5 V S U P The LM-2931 was chosen because it has the following on-chip protection features: reverse polarity, short circuit and thermal runaway. The DMS-40PC-3-RL can monitor voltages up to ±200Vdc, provided a separate +5V power source is used since many three-terminal regulators cannot operate with supply voltages greater than 24V. Red, low-power LED models, with their very low self-heating, are recommended for applications in 3 5 V R E T D A T E L D M S -P S 1 -C M 8 5 -2 6 4 V a c A C to D C C o n v e rte r Figure 5. Floating Input Measurements 4 6 D P 1 DMS-40PC 4½ D I G I T, L E D D I S P L A Y D I G I T A L P A N E L V O L T M E T E R S Applications 5. Engineering Scaling and Input Attenuation: In many applications, the input signal must be scaled, or divided down, before being applied to the DMS-40PC. In some situations, the input signal exceeds the full-scale range of the meter, and in other applications, a direct one-to-one relation does not exist between the input voltage and the desired display reading. For an example of the second situation, assume an input voltage of 1.0Vdc is required to display a reading of "7500" when applied to a ±2V input meter. An input divider circuit, constructed with two series resistors with an output-to-input ratio of 0.75, will scale the 1.0V signal down to 0.75V. simplest way of implementing an external display. A seventy-five to one-hundred Ohm resistor on each LS247 segment-drive output provides adequate display brightness. The functions of pins A - L are listed below: BCD DATA (pins I - L): Four lines are used for BCD (Binary Coded Decimal) data outputs, representing the numbers 0 - 9. Positive-logic convention (a high represents a "1") is used. DIGIT DRIVE ( pins A - E): These five outputs, when gated with STROBE, can be used to direct the BCD DATA into external latches. DIGIT DRIVE outputs may also be connected directly to the bases of NPN transistors in remote-display configurations. The digits are scanned right-to-left, i.e., MSD (DIGIT 1 DRIVE) to LSD (DIGIT 5 DRIVE). Engineering scaling and input attenuation are discussed in Ap Note 4 of the DATEL Digital Panel Voltmeter Catalog. Compensating for inputs which have a zero offset is also discussed. BUSY (pin G): This is a status pin that goes high at the start of an analog-to-digital (A/D) conversion cycle and remains high until the conversion ends. 6. BCD Outputs (DMS-40PC-X-RS and -RL-BCD Models Only): Models with a "-BCD" suffix have 12 extra output pins, labeled A through L (6 per side), that provide the following information: multiplexed serial BCD data, digit drive, and polarity indication. The data present on pins A - L simultaneously drives the meter's internal LED display. All functions on pins A - L are 5V CMOS compatible, however, they are only rated to drive one, 74LS series, TTL load. CMOS logic IC's, for example 74HC or 74HCT series devices, should be used when more fan-out capability is required. STROBE (pin H): A string of five sequential, active-low, STROBE pulses are output (after BUSY goes low) indicating the end of a conversion and the availability of new data. The 5 STROBE pulses occur only once per conversion, or 2.5 times each second. STROBE can be used to latch the BCD data (on pins I - L) into external latches. Either edge can be used since STROBE (~ 5µsec wide) is active only in the center of the corresponding DIGIT DRIVE and BCD DATA outputs. As the timing diagram in Figure 5 indicates, 100Hz is the optimum display scan rate when the BCD outputs are used to drive external LED displays. Faster scan rates, while permissible, are not necessary. Slower scanning, however, may result in noticeable "flickering" of the display. Common anode LED's, combined with a 74LS247 BCD to seven-segment decoder, is the POLARITY (pin F): This pin, which is also used inside the DMS40PC to drive the negative-sign segment, indicates whether the last input signal conversion was positive (POLARITY set high) or negative (POLARITY set low). POLARITY, unlike BCD DATA, is not multiplexed. For data latching purposes, POLARITY should be sampled during the STROBE pulse for digit 1 (most significant digit). Approx. 8msec DIGIT DRIVE 1 (MSD) Approx. 2msec Approx. 2msec DIGIT DRIVE 2 DIGIT DRIVE 3 DIGIT DRIVE 4 DIGIT DRIVE 5 (LSD) BUSY Approx. 5µsec STROBE OUT 5 Strobes Only Per Conversion Data from Previous Conversion BCD DATA (4 LINES) 1 MSD 2 3 4 5 LSD Figure 6. BCD Data Timing Diagram 5 1 2 3 4 5 DMS-40PC 4½ D I G I T, L E D D I S P L A Y D I G I T A L P A N E L V O L T M E T E R S Mechanical Specifications MECHANICAL DIMENSIONS: Inches (mm) TOLERANCES: 2 PL DEC ±0.02 (±0.51) 3 PL DEC ±0.010 (±0.254) PIN #1 IDENTIFIER DMS-40PC-X-XX LEAD DIMENSIONS: 0.025 (0.635) x 0.025 (0.635) NOMINAL RECOMMENDED PC BOARD FINISHED HOLE DIAMETER: 0.042 ±0.003 (1.067 ±0.076) MADE IN USA ® ® INSIDE ROW (BCD MODELS ONLY) CALIBRATION POTENTIOMETER HOLE LOCATION A B C D E F (LSD) DIGIT 5 (MSD) DIGIT 1 DIGIT 2 DIGIT 3 DIGIT 4 POLARITY PIN 1 0.290 (7.37) +5V SUPPLY DISPLAY TEST 5V RETURN DP3 DP2 DP1 1 2 3 4 5 6 0.325 (8.26) L K J I H G A B C D E F DP1 0.125 (3.175) DIAMETER (USE ONLY WHEN PC BOARD MOUNTING) INSIDE ROW (BCD MODELS ONLY) FRONT VIEW DP2 DP3 0.92 (23.4) 2.17 (55.1) 0.84 (21.3) 2.09 (53.1) 12 11 10 9 8 7 (–) INPUT LO (+) INPUT HI ANALOG COMMON DISPLAY HOLD DP4 REFERENCE IN/OUT L K J I H G B4 B2 B1 (LSB) B8 (MSB) STROBE BUSY DP4 0.560 (14.22) 0.040 (1.02) 0.25 (6.4) TYP. 0.040 (1.02) (BCD MODELS ONLY) 1.60 (40.6) 0.10 (2.5) TYP. 0.17 (4.3) TYP. 0.50 (12.7) FRONT VIEW 0.15 (3.7) TYP. 0.040 (1.02) BEZEL INSTALLATION OPTIONAL BEZEL (DMS-BZL1 and DMS-BZL2) #2-56 INSERT 0.156 (3.96) DEEP 0.10 (2.5) TYP. 1.80 (45.7) 0.187 (4.75) 1.270 (32.26) 2.55 (64.77) RECOMMENDED DRILL AND PANEL CUTOUT DIMENSIONS INTERNAL CORNER RADII: 0.032 (0.81) MAX. 1.07 (27.18) PANEL CUTOUT 0.116 (2.95) RETAINING CLIP INSTALLATION 0.878 (22.30) 2.118 (53.80) 2.35 (59.69) 0.093 (2.362) DIAMETER (4 REQUIRED) ONLY WHEN USING OPTIONAL BEZEL ASSEMBLY ® ® 0.096 (2.44) ISO 9001 R E G I S T E R E D DATEL, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 Internet: www.datel.com Email: [email protected] DS-0272C 1/98 DATEL (UK) LTD. Tadley, England Tel: (01256)-880444 DATEL S.A.R.L. Montigny Le Bretonneux, France Tel: 01-34-60-01-01 DATEL GmbH München, Germany Tel: 89-544334-0 DATEL KK Tokyo, Japan Tel: 3-3779-1031, Osaka Tel: 6-354-2025 DATEL makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. The DATEL logo is a registered DATEL, Inc. trademark.