Vishay AVE0500 Wirewound resistors, industrial power, vitreous coated Datasheet

AVE
www.vishay.com
Vishay Huntington
Wirewound Resistors, Industrial Power, Vitreous Coated,
Adjustable Edgewound Tubular
FEATURES
• High temperature vitreous coating
• Complete welded construction
• Tight tolerance of 5 % for values above 1 
• Excellent stability in operation (< 3 % change in
resistance)
• Material categorization:
for definitions of compliance please see
www.vishay.com/doc?99912
STANDARD ELECTRICAL SPECIFICATIONS
RESISTANCE
RANGE

RESISTANCE
RANGE

GLOBAL
MODEL
HISTORICAL
MODEL
POWER RATING
P25 °C
W
±5%
± 10 %
AVE0050
AVE-50
50
1.0 to 3.8
1.0 to 3.8
WEIGHT
(typical)
g
18
AVE0090
AVE-90
90
0.10 to 5.7
0.10 to 5.7
36
AVE0100
AVE-100
100
1.0 to 6.1
0.15 to 6.1
41
AVE0110
AVE-110
110
1.0 to 7.4
0.20 to 7.4
49
AVE0120
AVE-120
120
1.0 to 8.6
0.1 to 8.6
54
AVE0140
HLZ-140
140
0.08 to 9.0
0.08 to 9.0
109
AVE0155
AVE-155
155
1.0 to 12.5
0.1 to 12.5
129
AVE0165
HLZ-165
165
0.35 to 13.0
0.35 to 13.0
91
AVE0180
HLZ-165
165
0.35 to 13.0
0.35 to 13.0
91
AVE0240
AVE-240
240
1.0 to 18
0.1 to 18
186
AVE0300
AVE-300
300
1.0 to 25
0.15 to 25
236
AVE0375
AVE-375
375
1.0 to 32
0.20 to 32
286
AVE0420
AVE-420
420
1.0 to 35.8
0.25 to 35.8
320
GLOBAL PART NUMBER INFORMATION
Global Part Numbering example: AVE030020E15R0KE92 (visit www.vishay.net SAP parts manual for all options)
A
V
E
GLOBAL MODEL
(7 digits)
0
3
0
0
TERMINAL
DESIGNATION
(2 digits)
TERMINAL
FINISH
(1 digit)
06
15
20
E = lead
(Pb)-free
(see Standard
Electrical
Specifications
Global Model
column for
options)
2
0
E
1
5
R
0
K
E
9
2
VALUE
(4 digits)
TOLERANCE
(1 digit)
PACKAGING CODE
(1 digit)
SPECIAL
(up to 2 digits)
R = decimal
K = thousand
1R50 = 1.5 
1K50 = 1.5 k
J=±5%
K = ± 10 %
E = lead (Pb)-free
cell and bulk pack
(dash number)
from 1 to 99 as
applicable
91 = 100 style
horizontal thru-bolt
bracket
92 = 200 style
push-in bracket
93 = 300 style
vertical thru-bolt
bracket
Historical Part Number example: AVE-300-15-10%-BKTS
AVE-300
15 
10 %
BKTS
HISTORICAL MODEL
RESISTANCE VALUE
TOLERANCE
SPECIAL
Revision: 03-Jun-16
Document Number: 31850
1
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AVE
www.vishay.com
Vishay Huntington
DIMENSIONS in inches [millimeters]
TERMINAL SETBACK
DISTANCE
CENTER TO CENTER
CORE DIMENSIONS
O.D.
I.D.
LENGTH
± 0.031
± 0.031
[± 0.79]
[± 0.79]
2.000
0.750
0.500
[50.8]
[19.05]
[12.70]
4.000
0.563
0.312
[101.6]
[14.30]
[7.95]
3.500
0.750
0.500
[88.90]
[19.05]
[12.70]
4.000
0.750
0.500
[101.6]
[19.05]
[12.70]
4.500
0.750
0.547
[114.3]
[19.05]
[13.89]
4.000
1.125
0.750
[101.6]
[28.58]
[19.05]
4.250
1.125
0.750
[107.95]
[28.58]
[19.05]
6.500
0.750
0.750
[165.1]
[19.05]
[19.05]
6.500
1.125
0.750
[165.1]
[28.58]
[19.05]
8.500
1.125
0.750
[215.9]
[28.58]
[19.05]
10.500
1.125
0.750
[266.7]
[28.58]
[19.05]
11.750
1.125
0.750
[298.45]
[28.58]
[19.05]
MODEL
AVE0050
AVE0090
AVE0100
AVE0110
AVE0120
AVE0140
AVE0155
AVE0165
AVE0180
AVE0240
AVE0300
AVE0375
AVE0420
TERMINAL
SETBACK
0.094
[2.18]
0.094
[2.39]
0.079
[2.39]
0.125
[2.01]
0.125
[3.18]
0.219
[5.56]
0.282
[7.16]
0.125
[3.18]
0.282
[7.16]
0.267
[6.78]
0.266
[6.76]
0.266
[6.76]
DISTANCE
CENTER TO
CENTER
(REF.)
1.562
[39.67]
3.562
[90.47]
3.092
[78.54]
3.500
[88.90]
3.400
[101.60]
2.812
[71.42]
3.311
[84.10]
5.75
[146.05]
5.625
[142.88]
7.591
[192.81]
9.593
[243.66]
10.843
[275.41]
TERMINAL DESIGNATION
OPTIONAL
STANDARD
(QUICK
CONNECT)
SLIDER
MODEL
NUMBER
06
15
71
06
15
71
06
15
74
06
15
74
06
15
74
20
15
74
20
15
74
20
15
74
20
15
75
20
15
75
20
15
75
20
15
76
TERMINAL DIMENSIONS in inches [millimeters]
DIMENSIONS
D
A
C
A
D
A
C
B
Style 06
and 20
B
Styles 15
C (HOLE
DIAMETER)
B
D
06
0.250
[6.35]
0.500
[12.70]
0.173
[4.39]
0.020
[0.51]
TERMINAL STYLE
15
0.250
[6.35]
0.594
[15.08]
0.065
[1.65]
0.031
[0.79]
20
0.375
[9.53]
0.5625
[14.28]
0.204
[5.18]
0.032
[0.812]
AVE SLIDERS-DIMENSIONS in inches [millimeters]
GLOBAL
PART NUMBER (1)
(RoHS COMPLIANT)
75008603E29
75025201E29
75025203E29
75025206E29
Note
(1) Order HEI slider with global part number.
Revision: 03-Jun-16
GLOBAL MODEL
(OF RESISTOR)
ASE0050, ASE0090
ASE0100, ASE0110,
ASE0120, ASE0155
ASE0240, ASE0300,
ASE0375
ASE0420
DIMENSIONS
SLIDER
MODEL
NUMBER
71
0.250 [6.35]
0.719 [18.26]
HOLE
DIAMETER
0.141 [3.58]
74
0.312 [7.92]
0.891 [22.63]
0.196 [4.98]
75
0.500 [12.70]
0.891 [22.63]
0.265 [6.73]
76
0.312 [7.92]
0.891 [22.63]
0.196 [4.98]
WIDTH
HEIGHT
Document Number: 31850
2
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AVE
www.vishay.com
Vishay Huntington
MOUNTING HARDWARE FOR AVE PRODUCTS - Dimensions in inches (millimeters)
91 = 100 Style Horizontal 1 High Bracket
MOUNTING HARDWARE
AVAILABLE BRACKET TYPES BY MODEL
B
0.046 (1.17)
91 = 100
STYLE
HORIZONTAL
1 HIGH
BRACKET
92 = 200
STYLE
PUSH-IN
BRACKET
93 = 300
STYLE
THRU-BOLT
BRACKET
AVE0050
102
206
302
GLOBAL
MODEL
H
C
Core length plus “X”
BRACKET
TYPE
X
Y
Z
H
MOUNTING
SLOT
C
B
AVE0090
102
204
302
102
1.063 0.750 0.859 1.250 0.219 x 0.438 0.750 1.750
(26.99) (19.05) (21.83) (31.75) (5.56 x 11.11) (19.05) (44.75)
AVE0100
102
206
302
103
1.063 1.250 1.000 1.500 0.281 x 0.563 0.927 2.125
(26.99) (31.75) (25.40) (38.10) (7.14 x 14.29) (23.55) (53.98)
AVE0110
102
206
302
AVE0120
102
206
302
AVE0140
103
205
303
AVE0155
103
207
302
AVE0165
102
206
303
AVE0180
102
206
303
AVE0240
103
207
302
AVE0300
103
207
303
AVE0375
103
207
303
AVE0420
103
207
303
AVE0500
103
-
302
92 = 200 Style Push-In Bracket
Z
Y
BRACKET
TYPE
H
Core length
plus “X”
X
H
Y
Z
HOLE
(DIA.)
204
0.700
(17.78)
0.578
(14.68)
0.250
(6.35)
0.500
(12.70)
0.156
(3.96)
206
0.846
(21.49)
0.800
(20.62)
0.375
(9.53)
0.600
(15.24)
0.343 x 0.213
(8.71 x 5.46)
207
0.700
(17.78)
1.125
(28.58)
0.500
(12.70)
0.687
(17.45)
0.250 x 0.188
(6.35 x 4.78)
93 = 300 Style Thru-Bolt Bracket
BRACKET
TYPE
X
(APPROXIMATE)
THREAD
302
0.271 (6.88)
10-32
303
0.463 (11.76)
1/4-20
Revision: 03-Jun-16
Document Number: 31850
3
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AVE
www.vishay.com
Vishay Huntington
TECHNICAL SPECIFICATIONS
PARAMETER
UNIT
RESISTOR CHARACTERISTICS
Power Rating
W
50 to 420
Resistance Range

0.10 to 35.8
Resistance Tolerance
%
10
Temperature Coefficient
ppm/°C
± 260 for 20  and above, ± 400 for 1  to 19.99 
Operating Temperature
°C
-55 °C to 350 °C
Temperature Rise
°C
325 °C above an ambient of 25 °C
Maximum Altitude
f.a.s.l.
10 000
Short-Term Overload
-
10x rated power for 5 s
Surge Windings
-
Available
Maximum Working Voltage
-
(P x R)0.5

1M
VRMS
1000 VAC
Creepage
-
Varies by wattage, see “Terminal Setback” in Dimensions table
Terminal Sleeves
-
n/a
μH
Varies by wattage and resistance
Insultation Resistance
Dielectric Voltage
Inductance
Non-Inductive Winding
-
n/a
Terminal Strength
lb
10 lbs
Electrical or Mechanical Customization
-
Contact factory: [email protected]
MATERIAL SPECIFICATIONS
Element
Copper-nickel alloy or nickel-chrome alloy, depending on resistance value
Core
Cordierite, steatite
Coating
Special high temperature vitreous enamel
Standard Terminals
Tinned alloy 42
Optional Terminals
Alloy 42
Terminal Bands
Alloy 42
Part Marking
HEI, model, wattage, value, tolerance, date code
RATED POWER IN %
DERATING
120
100
80
60
40
20
0
0
50
100
150
200
250
300
350
25
AMBIENT TEMPERATURE IN °C
Revision: 03-Jun-16
Document Number: 31850
4
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Legal Disclaimer Notice
www.vishay.com
Vishay
Disclaimer

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RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
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“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
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Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of
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Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over
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including but not limited to the warranty expressed therein.
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Revision: 13-Jun-16
1
Document Number: 91000
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