LMR22007 www.ti.com SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 LMR22007 2.7V - 20V, 750mA Step-Down Converter with Adjustable Input Current Limit Check for Samples: LMR22007 FEATURES APPLICATIONS • • • 1 2 • • • • • • • • • • • • • High efficiency – Greater than 90% at 12 VIN to 5 VOUT Adjustable input current limit from 150mA to 600mA Input voltage range: 2.7V to 20V Adjustable output voltage from 0.9V to 5.5V Up to 750 mA output current Ultra low quiescent current (18µA typical) Ultra low shutdown current (300nA typical) < +/-2% VOUT ripple at no load < +/-1% VOUT ripple at full load Internal compensation, Soft-start and Thermal Shutdown Solution size less than 26mm2 – Low BOM count with small external components Wafer Chip Scale Package (WCSP) Light load power save mode Set frequency of 2.1 MHz (typical) • • • 3.3V, 5V and 12V Interface POL Supply from Single or Multiple Li-Ion Battery Solid-State Disk Drives LDO Replacement Mobile PC’s, Tablet, Modems, Cameras DESCRIPTION The LMR22007 is a switching regulator designed for the high-efficiency requirement of applications with stand-by and shut-down modes. The device features a low-current mode to maintain efficiency under lightload conditions, and an adaptive on-time control architecture for fast transient response. The LMR22007 can deliver up to 750mA of continuous load current with an adjustable input current limit. The device has a wide input voltage range of 2.7V to 20V, and supports VIN transients to 24V. Other features include internal compensation, internal soft start, input under-voltage protection, internal bootstrap diode, and thermal shutdown. TYPICAL APPLICATION Cin 10µF Cout 22µF Vin 4.5 ± 20V Rlim 200k Vout 3.3V EN VIN PGND ILIM PG SW AGND FB VOUTS Rfbb 100k * L 2.2µH Rfbt 267k * 1 2 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. DCS-Control is a trademark of Texas Instruments. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2013, Texas Instruments Incorporated LMR22007 SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 ABSOLUTE MAXIMUM RATINGS www.ti.com (1) Over operating free-air temperature range (unless otherwise noted) Pin voltage range (2) MIN MAX UNIT VIN, SW, PG -0.3 24 V EN -0.3 24 VOUT -0.3 6 FB, ILIM -0.3 3.3 Power good sink current PG 10 mA Temperature range Operating junction temperature range, TJ -40 125 °C Storage temperature range, Tstg -65 150 ESD rating (1) (2) (1) HBM Human body model 2 CDM Charge device model 0.5 kV Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. The input negative-voltage and output voltage ratings may be exceeded if the input and output current ratings are observed. All voltages are with respect to network ground terminal. RECOMMENDED OPERATING CONDITIONS Over operating free-air temperature range (unless otherwise noted) Pin voltage range MIN MAX UNIT VIN, EN, PG 2.7 20 V VOUT 0.9 5.5 Power Good sink current PG Temperature range Operating junction temperature range, TJ -40 100 µA 125 °C THERMAL CHARACTERISTICS over operating free-air temperature range (unless otherwise THERMAL METRIC (1) UNIT θJA Junction-to-ambient thermal resistance 72.3 °C/W θJB Junction-to-board characterization parameter 32.5 °C/W (1) The package thermal impedance is calculated in accordance with JESD 51-7. ELECTRICAL CHARACTERISTICS Min and Max Limits apply over the junction temperature (TJ) range of -40°C to +125°C, typical values at VIN = 12V and TA = 25°C (unless otherwise noted) SYMBOL PARAMETER CONDITION MIN TYP MAX UNIT IOUT = 0.5A, TJ -40°C to 85°C 0.891 0.9 0.909 V IOUT = 0.5A, TJ -40°C to 125°C 0.886 0.9 0.914 Regulation and Over-Voltage Comparator VFB In-regulation feedback voltage IFB Feedback input bias current 0.25 nA Quiescent Current IQ Non Switching Quiescent Current Non Switching 18 100 µA ISD Shut down VEN = 0V, TJ = -40°C to 85°C 0.3 2 μA VIN Rising threshold 2.3 2.6 V VIN Under Voltage Lockout (UVLO) VUVLO VIN Under Voltage Lockout VUVLO-HYS VIN UVLO Hysteresis 2 269 Submit Documentation Feedback mV Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 LMR22007 www.ti.com SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 ELECTRICAL CHARACTERISTICS (continued) Min and Max Limits apply over the junction temperature (TJ) range of -40°C to +125°C, typical values at VIN = 12V and TA = 25°C (unless otherwise noted) SYMBOL PARAMETER CONDITION MIN TYP MAX UNIT Internal soft-start time VOUT 10% to 90%, TJ -40°C to 85°C 1.4 3.3 5 ms RPG Power Good Pull-Down Resistance IOUT = 5mA, EN = 2V 70 Ohms VPG_Rising Power Good Pin is floating when VFB rises above this voltage 0.855 V VPG_Falling Power Good Pin is pulled low when VFB falls below this voltage 0.812 V 2.09 MHz 77 ns Softstart SS Power Good Switch Frequency Range fSW Ton Minimum on time of NMOS highside Switch Toff Minimum off time of NMOS lowside Switch TJ = 25°C D-max The Max Duty Cycle of the high side NMOS FET IOUT = 750mA 157 80 ns % Switch Characteristics RDSON-NMOS-HIGH High Side NMOS switch onresistance 0.141 0.21 Ω RDSON-NMOS-LOW Low side NMOS switch onresistance 0.1 0.144 Ω 1000 1150 mA Input Current limit ILIMIN Open Loop Input current limit RLIM = 15kΩ, VIN = 12V, TJ = 25°C ILIMIN_HOT Open Loop Input current limit RLIM = 15kΩ, VIN = 12V, TJ = 125°C 925 907 ILIMIN_COLD Open Loop Input current limit RLIM = 15kΩ, VIN = 12V, TJ = -40°C 1084 Current limit for NMOS switch devices ILIMIT- LOWSIDE ILIMITLOWSIDE_HOT ILIMITLOWSIDE_COLD Current limit for short circuit and faults TJ = 25°C 900 977 Current limit for short circuit and faults TJ = 125°C 858 Current limit for short circuit and faults TJ = -40°C 1008 Enable threshold-Rising VEN Rising Enable threshold-Falling VEN Falling mA Enable Control VEN 0.662 0.4 0.9 0.612 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 V V 3 LMR22007 SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 www.ti.com 9 Bump WCSP Package, Bump size 300 µm, 0.5mm pitch Top View and Bottom View C3 C2 C1 B3 B2 B1 A3 A2 A1 C1 C2 C3 B1 B2 B3 A1 A2 A3 PIN FUNCTIONS NO. NAME TYPE(1) DESCRIPTION A1 AGND G Ground reference for all internal circuitry. A2 ILIM I Connect to ground through a resistor to adjust input current limit, see applications information. DO NOT FLOAT. A3 EN I The device is in shutdown mode when voltage to the EN pin is <0.4V and enabled when >0.9V. Do not leave this pin floating. Maximum operating voltage on this pin is 20V. B1 FB I Divide down the output voltage with a resistor divider to 0.9 and connect to this pin. B2 PG O Power good flag. Open drain connection of an internal pull-down MOSFET. Tie a resistor from the desired logic voltage to the PG pin. The pin will float when the FB pin is greater than 0.855V. The pin will be pulled down when VIN > 2.5V and the FB pin is less than 0.812V. B3 VIN P Input voltage to the device. Connect directly to closely placed input bypass capacitor. C1 VOUT I Connect to the regulated output voltage. C2 SW O Connection to the external inductor. C3 PGND G Power ground connection to internal half bridge. Connect directly to closely placed input bypass capacitor. TYPICAL CHARACTERISTICS Input Current Limit vs VIN VOUT = 1.2V 100K 50K 75K Iout = 750mA Input Current Limit (A) 0.5 0.4 0.3 0.2 0.1 0.6 100K 50K 75K Iout = 750mA 0.5 Input Current Limit (A) 0.6 Input Current Limit vs VIN VOUT = 2.5V 0.4 0.3 0.2 0.1 0.0 0.0 2.7 3.3 3.9 4.5 5.1 Vin (V) 5.7 6.3 6.9 4 C001 Figure 1. 4 5 6 7 Vin (V) 8 9 10 C002 Figure 2. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 LMR22007 www.ti.com SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 TYPICAL CHARACTERISTICS (continued) Input Current Limit vs VIN VOUT = 3.3V 0.6 0.7 100K 50K 75K Iout = 750mA 100K 50K 75K Iout = 750mA 0.6 Input Current Limit (A) 0.5 Input Current Limit (A) Input Current Limit vs VIN VOUT = 5V 0.4 0.3 0.2 0.1 0.5 0.4 0.3 0.2 0.1 0.0 0.0 5 6 7 8 9 10 11 Vin (V) 7 12 8 9 10 C003 Power Dissipation 5V 0.7 0.6 14 C004 5.050 0.4 5.025 9Vin @ ±40C 9Vin @ 25C 9Vin @ 85C 12Vin @ ±40C 12Vin @ 25C 12Vin @ 85C 15Vin @ ±40C 15Vin @ 25C 15Vin @ 85C 20Vin @ ±40C 20Vin @ 25C 20Vin @ 85C 5.000 0.3 4.975 0.2 0.1 4.950 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 Load (A) 0.0 0.8 0.1 0.2 0.3 0.5 0.6 0.7 0.8 C002 Figure 6. Efficiency 5V @85°C Efficiency 5V @25°C 100 100 90 90 80 80 70 70 Efficiency (%) Efficiency (%) 0.4 Load (A) C001 Figure 5. 60 50 40 30 60 50 40 30 9Vin 12Vin 15Vin 20Vin 20 10 0 0.001 16 VOUT Regulation 5V 0.5 0.0 15 5.075 Vout (V) Power Dissipation (W) 0.8 13 Figure 4. 9Vin @ 25C 9Vin @ 85C 12Vin @ 25C 12Vin @ 85C 15Vin @ 25C 15Vin @ 85C 20Vin @ 25C 20Vin @ 85C 0.9 12 Vin (V) Figure 3. 1.0 11 0.01 0.1 Load (A) 9Vin 12Vin 15Vin 20Vin 20 10 1 0 0.001 C004 Figure 7. 0.01 0.1 Load (A) 1 C005 Figure 8. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 5 LMR22007 SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 www.ti.com TYPICAL CHARACTERISTICS (continued) Efficiency 5V @-40°C Power Dissipation 3.3V 1.0 90 0.9 80 0.8 Power Dissipation (W) 100 Efficiency (%) 70 60 50 40 30 9Vin 12Vin 15Vin 20Vin 20 10 0 0.001 0.01 0.1 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 1 Load (A) 5Vin @ 25C 5Vin @ 85C 9Vin @ 25C 9Vin @ 85C 12Vin @ 25C 12Vin @ 85C 15Vin @ 25C 15Vin @ 85C 20Vin @ 25C 20Vin @ 85C 0.0 90 80 80 70 70 Efficiency (%) Efficiency (%) 90 60 50 40 30 20 10 0.1 40 0 0.001 90 80 70 Efficiency (%) Power Dissipation (W) Efficiency 2.5V @85°C 100 60 50 40 0.2 20 0.1 10 0.0 0.2 0.3 0.4 Load (A) 0.5 0.6 0.7 0.8 0 0.001 C001 Figure 13. 6 1 C008 Figure 12. 30 0.1 0.1 Load (A) 0.3 0.0 0.01 C007 Power Dissipation 2.5V 0.4 5Vin 9Vin 12Vin 15Vin 20Vin 10 3.3Vin @ 25C 3.3Vin @ 85C 5Vin @ 25C 5Vin @ 85C 9Vin @ 25C 9Vin @ 85C 12Vin @ 25C 12Vin @ 85C 15Vin @ 25C 15Vin @ 85C 20Vin @ 25C 20Vin @ 85C 0.5 0.8 50 Figure 11. 0.6 0.7 60 20 1 Load (A) 0.7 0.6 C006 30 5Vin 9Vin 12Vin 15Vin 20Vin 0.8 0.5 Efficiency 3.3V @25°C 100 0.9 0.4 Figure 10. Efficiency 3.3V @85°C 1.0 0.3 C003 100 0.01 0.2 Load (A) Figure 9. 0 0.001 0.1 3.3Vin 5Vin 9Vin 12Vin 15Vin 20Vin 0.01 0.1 Load (A) 1 C002 Figure 14. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 LMR22007 www.ti.com SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 TYPICAL CHARACTERISTICS (continued) Efficiency 2.5V @25°C Efficiency VOUT = 2.5 90 90 80 80 70 70 Efficiency (%) 100 Efficiency (%) 100 60 50 40 3.3Vin 5Vin 9Vin 12Vin 15Vin 20Vin 30 20 10 0 0.001 0.01 0.1 50 40 3.3Vin 5Vin 9Vin 12Vin 15Vin 20Vin 30 20 10 0 0.001 1 Load (A) 60 0.01 C003 Figure 15. 80 80 70 70 60 60 50 40 3.3Vin 5Vin 9Vin 12Vin 15Vin 20Vin 30 20 10 0.01 0.1 50 40 3.3Vin 5Vin 9Vin 12Vin 15Vin 20Vin 30 20 10 0 0.001 1 Load (A) 0.01 1.2VOUT Regulation Power Dissipation 1.2V 0.7 3.3Vin @ 25C 3.3Vin @ 85C 5Vin @ 25C 5Vin @ 85C 9Vin @ 25C 9Vin @ 85C 12Vin @ 25C 12Vin @ 85C 15Vin @ 25C 15Vin @ 85C 20Vin @ 25C 20Vin @ 85C 0.6 Power Dissipation (W) 1.206 1.200 Vout 3.3Vin @ ±40C 3.3Vin @ 25C 3.3Vin @ 85C 5Vin @ ±40C 5Vin @ 25C 5Vin @ 85C 9Vin @ ±40C 9Vin @ 25C 9Vin @ 85C 12Vin @ ±40C 12Vin @ 25C 12Vin @ 85C 15Vin @ ±40C 15Vin @ 25C 15Vin @ 85C 20Vin @ ±40C 20Vin @ 25C 20Vin @ 85C 1.194 1.188 1.182 0.3 0.4 1 C006 Figure 18. 1.212 0.2 0.1 Load (A) C007 Figure 17. 0.1 C003 Efficiency VOUT = 1.2 @ 85°C 90 Efficiency (%) Efficiency (%) Efficiency VOUT = 1.2 0.0 1 Figure 16. 90 0 0.001 0.1 Load (A) 0.5 0.6 0.7 0.5 0.4 0.3 0.2 0.8 0.1 Iout (m) | Load C004 0.0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 Load (A) Figure 19. 0.8 C005 Figure 20. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 7 LMR22007 SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 www.ti.com TYPICAL CHARACTERISTICS (continued) 8 Startup 5VIN Full Load Load Transient 12VIN 50-750mA Figure 21. Figure 22. Shutdown 5VIN Full Load Line Transient 9-15V 500mA Load Figure 23. Figure 24. Switching Light Load Switching Loaded Figure 25. Figure 26. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 LMR22007 www.ti.com SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 TYPICAL CHARACTERISTICS (continued) Short Circuit 12VIN Short Circuit Recovery 12VIN Figure 27. Figure 28. Thermal Shutdown Thermal Shutdown Recovery Figure 29. Figure 30. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 9 LMR22007 SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 www.ti.com FUNCTIONAL BLOCK DIAGRAM Power Good Control UVLO Average Threshold Average Input Current Detector Soft Start PG VIN Control Logic Power Control SW Gate Drive EN + Current Limit Control ILIM Average Threshold Low Side Current Limit Threshold PGND Direct Control & Compensation VOUTS + Timer tON - FB + AGND Theory of Operation The LMR22007 is a buck regulator IC that delivers a 750 mA load current. The regulator has a preset switching frequency of 2.1 MHz. This high frequency allows the LMR22007 to operate with small surface mount capacitors and inductors, resulting in a DC-DC converter that requires a minimum amount of board space. The LMR22007 is internally compensated, which reduces design time, and requires few external components. The following operating description of the LMR22007 will refer to the Block Diagram and to the waveforms in the Figure below. The LMR22007 supplies a regulated output voltage by turning on the internal NMOS switch and varying the on-time. During the on-time, the SW pin voltage VSW swings up to approximately VIN, and the inductor current iL increases with a linear slope. The switch is turned off by the control logic. During the switch off-time tOFF, inductor current discharges through the low side device, which forces the SW pin (VSW) to swing below ground by the voltage drop across the low side device. The regulator loop adjusts the duty cycle (D) to maintain a constant output voltage. VOUT D VIN 10 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 LMR22007 www.ti.com SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 VSW SW Voltage D = tON / TSW VIN ttONt 0 -VD1 ttOFFt t tTSWt Inductor Current iL ILPK IOUT tûiLt 0 t The LMR22007 synchronous switched mode power converters are based on DCS-Control™ (Direct Control with Seamless Transition into Power Save Mode), an advanced regulation topology, that combines the advantages of hysteretic, voltage mode and current mode control including an AC loop directly associated to the output voltage. This control loop takes information about output voltage changes and feeds it directly to a fast comparator stage. It sets the switching frequency, which is constant for steady state operating conditions, and provides immediate response to dynamic load changes. To get accurate DC load regulation, a voltage feedback loop is used. The internally compensated regulation network achieves fast and stable operation with small external components and low ESR capacitors. The DCS-Control™ topology supports PWM (Pulse Width Modulation) mode for medium and heavy load conditions and a Power Save Mode at light loads. During PWM, it operates at its nominal switching frequency in continuous conduction mode. This frequency is typically about 2.1 MHz with a controlled frequency variation depending on the input voltage. If the load current decreases, the converter enters Power Save Mode to sustain high efficiency down to very light loads. In Power Save Mode the switching frequency decreases linearly with the load current. Since DCS-Control™ supports both operation modes within one single building block, the transition from PWM to Power Save Mode is seamless without effects on the output voltage. Detailed Description of Pins and Key Functions POWER SAVE MODE OPERATION The LMR22007's built in Power Save Mode will be entered seamlessly, if the load current decreases. This secures a high efficiency in light load operation. The device remains in Power Save Mode as long as the inductor current is discontinuous. In Power Save Mode the switching frequency decreases linearly with the load current maintaining high efficiency. The transition into and out of Power Save Mode happens within the entire regulation scheme and is seamless in both directions. The LMR22007 includes a fixed on-time circuitry. This on-time, in steady-state operation, can be estimated as: VOUT t ON u 478ns VIN (1) For very small output voltages, an absolute minimum on-time of about 77ns is kept to limit switching losses. Using tON, the typical peak inductor current in Power Save Mode can be approximated by: (VIN VOUT ) u t ON iLPSM(peak) (2) L When VIN decreases to typically 15% above VOUT, the LMR22007 won't enter Power Save Mode, regardless of the load current. The device maintains output regulation in PWM mode. ENABLE (EN) The simplest way to enable the operation of the LMR22007 is to connect the EN pin to VIN which allows self start-up of the LMR22007 when the input voltage is applied. A resistor value of less than 3kΩ is recomended. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 11 LMR22007 SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 www.ti.com Connect the EN pin to a voltage source greater than 0.9V to enable operation of the LMR22007. Apply a voltage less than 0.4V to put the part into shutdown mode. In shutdown mode the quiescent current drops to typically 300nA. An internal pull-down resistor of about 400kΩ keeps EN logic low, if the pin is floating. The pull-down resistor is disconnected if the pin is held High. During the soft start sequence the part will pull down with 2kΩ from the EN pin to ground. To keep the part from turning itself off when using a pull-up resistor, the resistor should be sized to keep the EN voltage above 0.9V when the UVLO threshold of the LMR22007 is reached. The 2kΩ is disconnected after start up. When the rise time of VIN is longer than the soft-start time of the LMR22007 this method may result in an overshoot in output voltage. In such applications, the EN pin voltage can be controlled by a separate logic signal, or tied to a resistor divider, which reaches 0.9V after VIN is fully established. Connecting the EN pin to an appropriate output signal of another power rail provides sequencing of multiple power rails. This will minimize the potential for output voltage overshoot during a slow VIN ramp condition. Use the lowest value of VIN, seen in your application when calculating the resistor network, to ensure that the 0.9V minimum EN threshold is reached. INPUT CURRENT LIMIT and RLIM SECTION The LMR22007 offers a user adjustable input current limit. Limiting the input current can be very useful when the upstream power supply has a tight current budget. The input current limit can be set over a range of 150mA to 1000mA by connecting a resistor from 100kΩ to 15kΩ from pin B2 and ground. The higher the value of the RLIM resistor, the lower the average input current limit. When the output current increases, either from increased load current or charging of external capacitors during start-up, the average input current will increase until it exceeds the set point. At this point the off time of the next switching cycle will be lengthened to lower the average input current. This has the effect of lowering the switching frequency and decreasing the duty cycle, thus lowering the output voltage. Although the average input current is limited the peak switch current can still increase, this peak current is limited by the low side current limit. A simplified equation for calculating the input current limit is shown below. 15000 Volts Input Current Limit RLIM (3) The input current limit is dependent on the delay of the comparator circuit (τ) and the inductor current ripple. When we include these higher order terms into the equation for the current limit set resistor we get the following equation. 15000 Volts RLIM (V VOUT ) u VOUT u W Input Current Limit IN VIN u L u K (4) Here, VIN is the input voltage where input current limit is most critical, VOUT is the output voltage set by the feedback resistors, L is the value of the inductor in µH, η is converter efficiency found in the characteristic charts, and the delay τ is a non linear factor with a typical value of 40ns. The higher the ripple current in the inductor the more the input current limit will vary with input voltage. However, variation of the input current limit is usually only significant when the inductor ripple current is comparable in magnitude to the current limit to be set. Please refer to the characteristic curves for input current limit for more details. The input current limit also tends to move up as the input voltage increases. This effect becomes much more significant as the device goes below 25% duty cycle. LOW SIDE CURRENT LIMIT The LMR22007 uses cycle-by-cycle current limiting to protect the output switches. During each switching cycle, a current limit comparator detects if the low side device current exceeds the low side current limit. If the low side current limit is exceeded the part skips the next on-time pulse until the current falls below the limit. This protects the part from current run-away due to short circuits of the output. 12 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 LMR22007 www.ti.com SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 SOFT-START The LMR22007 has a fixed internal soft-start of 3.3 ms (typ). During soft-start, the error amplifier’s reference voltage ramps from 0.0 V to its nominal value of 0.9 V in approximately 3.3 ms. This forces the regulator output to ramp in a controlled fashion, which helps reduce inrush current. Upon soft-start the part will initially be in diode emulation mode to avoid discharging a pre-biased load. If the device is set to shutdown (EN <0.4V), under voltage lockout or thermal shutdown, an internal resistor pulls the soft start reference down to ensure a proper low level. Returning from those states causes a new startup sequence. POWER GOOD (PG) The LMR22007 has a built in power good (PG) function to indicate whether the output voltage has reached its appropriate level or not. The PG signal can be used for startup sequencing of multiple rails. The PG pin is an open-drain output that requires a pull-up resistor to the appropriate logic voltage (any voltage below 20V). The pin can sink different amounts of current based upon the state of the LMR22007. When VIN is above 1.6V but below the UVLO of the part the PG pink can sink up to 100uA of current and maintain a logic low level. When VIN is above the UVLO threshold the sinking current capability of the PG pin increases to 5mA. A typical pull-up resistor value is 100kΩ. OUTPUT OVER VOLTAGE PROTECTION The overvoltage comparator turns off the internal power NFET when the FB pin voltage exceeds the internal reference voltage by 13%. With the power NFET turned off the output voltage will decrease toward the regulation level. INPUT UNDER VOLTAGE LOCKOUT Under voltage lockout (UVLO) prevents the LMR22007 from operating until the input voltage exceeds VUVLO . The UVLO threshold has at least 100 mV of hysteresis, so the part will operate until VIN drops below 2.2V (typ). Hysteresis prevents the part from turning off during power up if VIN droops due to input current demands. THERMAL SHUTDOWN Thermal shutdown limits total power dissipation by turning off the internal switches when the IC junction temperature exceeds 155°C (typ), and the part is switching in constant conduction mode. After thermal shutdown occurs, hysteresis prevents the part from switching until the junction temperature drops to approximately 130°C. When the junction temperature falls below 130°C, the LMR22007 will attempt to soft-start. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 13 LMR22007 SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 www.ti.com DESIGN GUIDE EXTERNAL COMPONENT SELECTION The external components have to fulfill the needs of the application, but also the stability criteria of the devices control loop. The LMR22007 is optimized to work within a range of external components. The LC output filters inductance and capacitance have to be considered in conjunction, creating a double pole, responsible for the corner frequency of the converter. Table 1 can be used to simplify the output filter component selection. Table 1. L-C Output Filter Combinations 10μF 22μF 47μF 100μF √ √ √ √ 1.0μH 2.2μH √ √2) √ 3.3μH √ √ √ √ 4.7μH √ √ 6.8 μH √ √ 10 μH √ √ The LMR22007 can be run with an inductor as low as 1μH or 2.2μH. The control is similar to that detailed in SLVA463 and similar tradeoffs can be made with the LMR22007. INDUCTOR SELECTION A 2.2μH inductor is recommended to optimize the performance of the LMR22007 for stability and performance. Inductor selection is critical to the performance of the LMR22007. The selection of the inductor affects stability, transient response and efficiency. A key factor in inductor selection is determining the ripple current ΔiL (VIN VOUT ) u D 'iL L u fSW (5) The ripple ratio (r) is defined as the ratio of inductor ripple current ∆iL to output current IOUT, evaluated at maximum load. 'iL r IOUT (6) The maximum inductor current can then be calculated. 'i IL (max) IOUT L 2 (7) Calculating the maximum inductor current using the actual operating conditions gives the minimum saturation current of the inductor needed. It is recommended to add a margin of about 20%. A larger inductor value is also useful to get lower ripple current, but increases the transient response time and size as well. The following inductors have been used with the LMR22007 and are recommended for use: Table 2. List of Inductors Type Inductance [μH] Saturation Current [A] Dimensions [L x B x H] [mm] MANUFACTURER D1286AS-H-2R2M 2.2 μH, ±20% 1.3 2 x 1.6 x 1.2 TOKO XFL3012-222MEC 2.2 μH, ±20% 1.6 3 x 3 x 1.2 Coilcraft VLS252012T-2R2M1R3 2.2 μH, ±20% 1.3 2.5 x 2 x 1.2 TDK PSI25201B-2R2MS 2.2 μH, ±20% 1.3 2.5 x 2 x 1.2 Cyntec The inductor value also determines the load current at which Power Save Mode is entered. This mode is entered when the part enters discontinuous conduction: 'iL IOUT (PSM) 2 (8) This current level can be adjusted by changing the inductor value. 14 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 LMR22007 www.ti.com SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 OUTPUT CAPACITOR SELECTION The recommended value for the output capacitor is 22μF. The architecture of the LMR22007 allows the use of tiny ceramic output capacitors with low equivalent series resistance (ESR). These capacitors provide low output voltage ripple and are recommended. To keep its low resistance up to high frequencies and to get narrow capacitance variation with temperature, it's recommended to use X7R or X5R dielectric. Using a higher value can have some advantages like smaller voltage ripple and a tighter DC output accuracy in Power Save Mode. The final selection of output capacitor is based upon the desired output ripple and transient response. The LMR22007’s loop compensation is designed for ceramic capacitors. A minimum of 10µF is required and a maximum value of 200µF is allowed. The output voltage ripple of the converter is: 'VOUT § · 1 'iL u ¨ RESR ¸ 8 u fSW u COUT ¹ © (9) When using MLCCs, the ESR is typically so low that the capacitive ripple may dominate. When this occurs, the output ripple will be approximately sinusoidal and 90 degrees phase shifted from the switching action. Another benefit of ceramic capacitors is their ability to bypass high frequency noise. A certain amount of switching edge noise will couple through parasitic capacitances in the inductor to the output. A well placed ceramic capacitor will help to reduce this noise. INPUT CAPACITOR SELECTION For most applications, 10μF will be sufficient and is recommended, though a larger value reduces input current ripple further. The input capacitor buffers the input voltage for transient events and also decouples the converter from the supply. A low ESR multilayer ceramic capacitor (X5R, X7R) is recommended for best filtering and should be placed between VIN and PGND as close as possible to those pins. An input capacitor is necessary to ensure that VIN does not droop or ring excessively during switching transients. The primary specifications of the input capacitor are capacitance, voltage rating, RMS current rating, and Equivalent Series Resistance (ESR). The input voltage rating is specifically stated by the capacitor manufacturer. Make sure to check any recommended deratings and also verify if there is any significant change in capacitance at the operating input voltage and the operating temperature. The input capacitor maximum RMS input current rating IRMS-INPUT must be greater than: IRMS-IN § r2 · IOUT u D u ¨ 1 D ¸ ¨ 12 ¸¹ © (10) where r is the ripple ratio defined earlier, IOUT is the output current, and D is the duty cycle. It can be shown from the above equation that the maximum RMS capacitor current occurs when D = 0.5. Always calculate the RMS at the point where the duty cycle, D, is closest to 0.5. The ESR of an input capacitor is stated in its datasheet. A large leaded aluminum electrolytic capacitor will have high ESR and a 0805 ceramic chip capacitor will have very low ESR. For MLCCs it is recommended to use X7R or X5R dielectrics. Consult the capacitor manufacturer's datasheet to see how rated capacitance varies over operating conditions. If a PI filter is used on the input of the device to meet conducted EMI or other noise constraints, a damping capacitor with twice the value of the ceramic input capacitor and with enough ESR to lower the Q of the input filter should be added to the design. NOTE DC Bias ffect: High capacitance ceramic capacitors have a DC Bias effect, which will have a strong influence on the final effective capacitance. Therefore, the right capacitor value has to be chosen carefully. Package size and voltage rating in combination with dielectric material are responsible for differences between the rated capacitor value and the effective capacitance. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 15 LMR22007 SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 www.ti.com PCB Layout Considerations COMPACT LAYOUT The performance of any switching converter depends as much upon the layout of the PCB as the component selection. The following guidelines will help the user design a circuit with maximum rejection of outside EMI and minimum generation of unwanted EMI. Parasitic inductance can be reduced by keeping the power path components close together and keeping the area of the loops small, on which high currents travel. Short, thick traces or copper pours (shapes) are best. In particular, the switch node to the inductor and the connections from the LMR22007 to the input capacitor should be as short as possible, and just wide enough to carry the load current without excessive heating. The LMR22007 operates in two distinct cycles whose high current paths are shown below. + - The dark grey, inner loop represents the high current path during the MOSFET on-time. The light grey, outer loop represents the high current path during the off-time. GROUND PLANE AND SHAPE ROUTING The figure above is also useful for analyzing the flow of continuous current vs. the flow of pulsating currents. The circuit paths with current flow during both the on-time and off-time are considered to be continuous current, while those that carry current during the on-time or off-time only are pulsating currents. Preference in routing should be given to the pulsating current paths, as these are the portions of the circuit most likely to emit EMI. The ground plane of a PCB is a conductor and return path, and it is susceptible to noise injection just like any other circuit path. The path between the input source and the input capacitor and the path between the inductor and the load are examples of continuous current paths. In contrast, the path between the low-side device and the input capacitor carries a large pulsating current. This path should be routed with a short, thick shape, preferably on the component side of the PCB. Multiple vias in parallel should be used right at the pad of the input capacitor to connect the component side shapes to the ground plane. FB RESISTOR SELECTION The FB pin is a high-impedance input, and the loop created by RFBB, the FB pin and ground should be made as small as possible to maximize noise rejection. RFBB should therefore be placed as close as possible to the FB and GND pins of the IC. The feedback resistors are connected as a voltage divider from VOUT to ground. The feedback resistors should be chosen to set the output voltage according to the following equation. §V · RFBT ¨ OUT 1¸ u RFBB © VREF ¹ (11) A typical value for RFBB is between 10 and 200kΩ. THERMAL DESIGN When calculating regulator dissipation use the maximum input voltage and the average output current for the application. Many common operating conditions are provided in the characteristic curves such that less common applications can be derived through interpolation. In all designs, the junction temperature must be kept below the rated maximum of 125°C. For the design case of VIN = 12V, VOUT = 3.3V, IOUT = 0.75A, and TA-MAX = 85°C, the part must see a thermal resistance from board to ambient (θBA) . 16 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 LMR22007 www.ti.com TBA SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 TJ-MAX TA-MAX < JB PIC_LOSS (12) The typical thermal impedance from junction to board is 32.5°C/W. Use the power dissipation curves in the Typical Performance Characteristics section to estimate the PIC-LOSS for the application being designed. In this application it is around 0.4W qC qC 125qC 85qC TBA 32.5 67.5 0.4 W W W (13) To reach θBA = 67.5°C/W, the PCB is required to dissipate heat effectively. With no airflow and no external heatsink, a good estimate of the required board area covered by 2 oz. copper on both the top and bottom metal layers is: Board Area_cm2 t 500 qC u cm2 TCA W (14) As a result, approximately 7.4 square cm of 2 oz copper on top and bottom layers is the minimum required area for the example PCB design. This is 2.72 x 2.72 cm (1.07 x 1.07 in). The GND, and VIN pins should be connected to as large a copper plane as possible to remove heat from the device. For an example of a high thermal performance PCB layout refer to AN-2020 and the evaluation board documentation. LAYOUT HIGHLIGHTS 1. Minimize area of switched current loops. From an EMI reduction standpoint, it is imperative to minimize the high di/dt paths during PC board layout as shown in the figure above. The high current loops that do not overlap have high di/dt content that will cause observable high frequency noise on the output pin if the input capacitor CIN is placed at a distance away from the LMR22007. Therefore place CIN as close as possible to the LMR22007 VIN and PGND pins. This will minimize the high di/dt area and reduce radiated EMI. Additionally, grounding for both the input and output capacitor should consist of a localized top side plane that connects to the PGND pin. 2. Have a single point ground. The ground connections for the feedback, and enable components should be routed to the GND pin of the device. This prevents any switched or load currents from flowing in the analog ground traces. If not properly handled, poor grounding can result in degraded load regulation or erratic output voltage ripple behavior. 3. Minimize trace length to the FB pin. Both feedback resistors, RFBT and RFBB should be located close to the FB pin. Since the FB node is high impedance, maintain the copper area as small as possible. The traces from RFBT, RFBB should be routed away from the body of the LMR22007 to minimize possible noise pickup. 4. Make input and output bus connections as wide as possible. This reduces any voltage drops on the input or output of the converter and maximizes efficiency. To optimize voltage accuracy at the load, ensure that a separate feedback voltage sense trace is made to the load. Doing so will correct for voltage drops and provide optimum output accuracy. 5. Provide adequate device heat-sinking. Use an array of heat-sinking vias to connect the GND pin to the ground plane on the bottom PCB layer. If the PCB has multiple copper layers, these thermal vias can also be connected to inner layer heat-spreading ground planes. For best results use 0.2 to 0.3mm thermal vias spaced at 1mm. Ensure enough copper area is used for heat-sinking to keep the junction temperature below 125°C. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 17 LMR22007 SNVS985A – OCTOBER 2013 – REVISED OCTOBER 2013 www.ti.com REVISION HISTORY Changes from Revision Splat (October 2013) to Revision A 18 Submit Documentation Feedback Page Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LMR22007 PACKAGE OPTION ADDENDUM www.ti.com 6-Nov-2013 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish MSL Peak Temp (2) (6) (3) Op Temp (°C) Device Marking (4/5) LMR22007YYZFR ACTIVE DSBGA YZF 9 3000 Green (RoHS & no Sb/Br) SNAGCU Level-1-260C-UNLIM -40 to 125 LM22007 LMR22007YYZFT ACTIVE DSBGA YZF 9 250 Green (RoHS & no Sb/Br) SNAGCU Level-1-260C-UNLIM -40 to 125 LM22007 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. 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Addendum-Page 2 PACKAGE MATERIALS INFORMATION www.ti.com 23-Nov-2013 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) LMR22007YYZFR DSBGA YZF 9 3000 180.0 8.4 LMR22007YYZFT DSBGA YZF 9 250 180.0 8.4 Pack Materials-Page 1 B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant 1.71 1.71 0.81 4.0 8.0 Q1 1.71 1.71 0.81 4.0 8.0 Q1 PACKAGE MATERIALS INFORMATION www.ti.com 23-Nov-2013 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) LMR22007YYZFR DSBGA YZF 9 3000 182.0 182.0 17.0 LMR22007YYZFT DSBGA YZF 9 250 182.0 182.0 17.0 Pack Materials-Page 2 D: Max = 1.652 mm, Min =1.592 mm E: Max = 1.652 mm, Min =1.592 mm IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. 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