Ver0.1 A1 PROs Ai338 1/3 inch CCD Image Sensor for NTSC Camera 1. Overview 1.1 General Description 16 Pin Plastic - DIP ( Top View ) The Ai338 is a 380K pixels CCD area sensor for NTSC 1/3 inch video cameras. Buried photodiodes and micro lenses are adopted for low noise, low smear and high sensitivity. A chrominance signal is achieved by the adoption of Yellow, Magenta, Cyan and Green complementary color mosaic filters. This product also has the features of strong antiblooming and electronic shutter with variable charge-storage time. Vφ4 1 16 Hφ2 Vφ3 2 Vφ2 3 15 Hφ1 Vφ1 4 14 NC 13 V RG GND 5 VNC GG 6 12 V P PT 11 VSUB VNC SS 7 VOUT 8 10 GND 9 VDD RG 1.2 Features • Micro lens arrays for high sensitivity • Ye, Mg, Cy and G complementary color mosaic filters • Excellent blooming suppression • TTL level(3.3V) operation on HCCD & RG electrodes • 16 pin plastic DIP type package • Variable electronic shutter of 1/60 to 1/100,000 sec • High sensitivity and low smear • Low image lag 1.3 Device Constitution Optical black position ( Top View ) • Architecture : IT - CCD • Optical size : 1/3 inch format • Number of effective pixels : 768 (H) x 494 (V) = 379,392 pixels • Number of total pixels : 811 (H) x 508 (V) = 411,988 pixels • Pixel size : 6.35 (H) x 7.40 (V) ㎛2 • Optical black area Horizontal direction : Front 3 pixels Rear 40 pixels Vertical direction : Front 12 pixels Rear 2 pixels • Number of dummy bits Horizontal direction : Front 22 pixels Rear - pixels Vertical direction : Front 1 pixels Rear - pixels 4 Pin1 Unit : Pixels 2 OB 494 12 OB 3 Pin9 768 40 Ai338 1.4 Pin Arrangement VOUT 8 NC NC GND Vφ1 Vφ2 Vφ3 Vφ4 7 6 5 4 3 2 1 VCCD PD HCCD 9 VDD 10 11 GND VSUB 12 13 14 15 16 PT VRG NC Hφ1 Hφ2 1.5 Pin Descriptions Pin Symbol Description Pin Symbol Description 1 ΦV4 Vertical register transfer clock 4 9 VDD Output amplifier drain bias 2 ΦV3 Vertical register transfer clock 3 10 GND Ground 3 ΦV2 Vertical register transfer clock 2 11 ΦSUB 4 ΦV1 Vertical register transfer clock 1 12 PT 5 GND Ground 13 ΦRG 6 NC No connection 14 NC 7 NC No connection 15 ΦH1 Horizontal register transfer clock 1 8 VO CCD output signal 16 ΦH2 Horizontal register transfer clock 2 Substrate (Overflow drain) bias Protection bias Reset gate clock No connection 1.6 Absolute Maximum Ratings Relative to GND (Unit : V) Symbols Min. Max. VDD - 0.2 15.0 PT - 7.5 0.2 GND Reference ΦRG - 0.2 12.0 ΦSUB - 0.2 29.0 ΦH1, ΦH2 - 0.2 5.0 ΦV1 - 7.0 14.0 ΦV2, ΦV3, ΦV4 - 7.0 7.0 VO - 0.2 15.0 A1 PROs Co., Ltd. 2 Professional Promotion Process Profit Ai338 1.7 Temperature Ratings Symbols Min Max Unit Operating Temperature -20 75 ℃ Storage Temperature -30 85 ℃ Note) •Temperature rating is defined with the ambient temperature of sensor •About the storage temperature of CCD, and local heat stress at the time of solder mounting, it provides in “Notes on Device Handling”. •Operating temperature Is not guaranteed the characteristics. A1 PROs Co., Ltd. 3 Professional Promotion Process Profit Ai338 2. Electrical Specification 2.1 Operating Voltage Conditions Operating conditions Symbol Unit Min. Typ. Max. VDD 11.5 12.0 12.5 V PT - 6.5 - 6.0 - 5.5 V ‒ 0.0 ‒ V 3.0 3.3 3.6 GND ΦRG H-L Bias ΦSUB H-L ΦV1 ΦV2, ΦV3, ΦV4 V *1 V *2 V *3 ( Internal bias ) 18.0 17.0 Bias ΦH1, ΦH2 Notes 19.0 ( Internal bias ) H 3.0 3.3 3.6 L - 0.2 0.0 0.2 H 11.5 12.0 12.5 M - 0.2 0.0 0.2 L - 6.5 - 6.0 - 5.5 M - 0.2 0.0 0.2 L - 6.5 - 6.0 - 5.5 V *4 V Note) Driving voltage value of the above table indicates the voltage value in each Pad of the image sensor. Note) *1 : Reset gate (ΦRG ) Note) *2 : Substrate (ΦSUB ) Note) *3 : Horizontal (ΦH1, ΦH2 ) Note) *4 : Vertical ( ΦV1 toΦV4 ) A1 PROs Co., Ltd. 4 Professional Promotion Process Profit Ai338 3. Imaging Characteristics 3.1 Imaging Characteristics Testing Conditions (1) The definition of standard imaging conditions. Standard imaging conditions consist of standard optical system conditions, standard drive voltage conditions, and standard drive timing conditions. (2) Standard optical system conditions. The conditions of the measurement optical system show below are made into standard optical conditions. 1 ) Light source color temperature 2 ) Camera lens iris diaphragm 3 ) IR cut filter 4 ) Illuminance of the CCD surface 5 ) Color filter ( When required ) : 4,800 K : F11 considerable : CM500S, t = 1.0 mm : 1.0 lx ( After IR cut filter passage ). : Blue filter : B440 , t = 2.5 mm : Red filter : R64 , t = 2.5 mm : Green filter : BW550 , t = 4.45 mm (3) Standard drive voltage conditions. the conditions driven with the typical value in operating voltage are made into standard drive voltage conditions. (4) Standard drive timing conditions. It is measurement in the drive timing of standard timing chart. A1 PROs Co., Ltd. 5 Professional Promotion Process Profit Ai338 3.2 Imaging Characteristics Symbol Min. Typ. Max. Unit Conditions Test Temp Test method Vsat 1,000 ‒ ‒ mV 60.8 lx illuminance 60℃ 3.3.1 Sensitivity So 200 250 ‒ mV / lx Standard illuminance accumulation time 1 / 60 sec 35℃ 3.3.2 Smear Sm ‒ -130 -105 dB 1,900 lx illuminance 35℃ 3.3.3 Vertical transfer efficiency Vtte 99.5 ‒ ‒ % Standard illuminance 35℃ Item Saturation signal Horizontal transfer efficiency Htte 99.0 ‒ ‒ Signal shading Shd ‒ ‒ 20 △Sr ‒ ‒ 10 Uniformity between video signal channels Flicker Red Notes 3.3.4 3.3.5 % Standard illuminance 35℃ % Standard illuminance 35℃ 3.3.6 3.3.7 Blue △Sb ‒ ‒ 10 3.3.8 Y FlkY ‒ ‒ 2.0 3.3.9 Cr FlkCr ‒ ‒ 5.0 Cb FlkCb ‒ ‒ 5.0 3.3.11 R LcR ‒ ‒ 3.0 3.3.12 B LcB ‒ ‒ 3.0 % Line crawl % Standard illuminance Standard illuminance ( Each color filter addition ) 35℃ 3.3.10 3.3.13 35℃ G LcG ‒ ‒ 3.0 W LcW ‒ ‒ 3.0 Dark signal Vdk ‒ ‒ 1.0 mV Dark condition 60℃ 3.3.16 Lag Lag ‒ ‒ 0.5 % strobe light 35℃ 3.3.17 3.3.14 3.3.15 [ Measurement system ] The test point is assumed to be the output point of the following circuit block ( Both of the ˠ of AMP and the operation processing are 1 ) The device output voltage ( Unit : mV ) of dark characteristics and temperature white defect is converted from screen output by gain of AMP A1 PROs Co., Ltd. 6 Professional Promotion Process Profit Ai338 3.3 Imaging Characteristics Tested Procedures 3.3.1. Saturation signal 1 ) Set 60.8 lx illumination condition, then measure the signal output. 2 ) Detect the average value of the test area 3 ) See figure 1 below for the Test area 3.3.2. Sensitivity 1) Set 1.0 lx illumination condition, then measure the signal output. 2) Detect sensitivity with the following formula. 3) See figure 1 below for the Test area 3.3.3. Smear 1) Set 0 lx illumination condition, then measure the signal output without readout PD ( IMAFE0 ). 2) Set 1900 lx illumination condition measure the signal output readout PD (IMAGE1 ). 3) Subtract IMAGE0 from IMAGE1 as a reference level if the signal output. 4) Divide Smear test area to 20 areas, and detect the average value in each area. 5) Select the maximum value from the average values ( Smear_max ). 6) Detect Smear with the following formula. 7) See figure 2 below for the Test area. A1 PROs Co., Ltd. 7 Professional Promotion Process Profit Ai338 3.3.4. Vertical transfer efficiency 1) Set 1.0 lx illumination condition, then measure the signal output. 2) Detect average value of horizontal last line in effective area ( V_EFF ). 3) Detect average value of horizontal first line in OB area ( V_OB ). 4) Detect average value of horizontal line in reference area ( V_REF ). 5) Detect Vertical transfer efficiency with the following formula 6) See figure 3 below for the Test area. 3.3.5. Horizontal transfer efficiency 1) Set 1.0 lx illumination condition, then measure the signal output. 2) Detect average value of vertical last line in effective area ( H_EFF ). 3) Detect average value of vertical first line in OB area ( H_OB ). 4) Detect average value of vertical line in reference area ( H_REF ). 5) Detect Horizontal transfer efficiency with the following formula 6) See figure 4 below for the Test area. A1 PROs Co., Ltd. 8 Professional Promotion Process Profit Ai338 3.3.6. Signal shading 1) Set 1.0 lx illumination condition, then measure the signal output. 2) Make composition of luminance signal Y. 3) Apply low pass filter to luminance signal Y ( ex : rank filter and convolution filter ). 4) Measure the maximum and minimum value of luminance signal Y. 5) Detect Signal shading with the following formula. Shd [ % ] = ( ( Y.max – Y.min ) / Y.mean ) x 100 3.3.7. Uniformity between video signal channels : Red 1) Set 1.0 lx illumination condition, then measure the signal output. 2) Make red chroma signal R – Y and luminance signal Y. 3) Apply low pass filter to chroma signal R – Y (ex : rank filter and convolution filter ). 4) Measure the maximum and minimum value if red chroma signal R – Y. 5) Detect △Sr with the following formula. △Sr [ % ] = ( ( R – Y ).max – ( R – Y ).min ) / Y.mean ) x 100 3.3.8. Uniformity between video signal channels : Blue 1) Set 1.0 lx illumination condition, then measure the signal output. 2) Make blue signal B – Y and luminance signal Y. 3) Apply low pass filter to chroma signal B – Y ( ex : rank filter and convolution filter ). 4) Measure the maximum and minimum value of blue chroma signal B – Y. 5) Detect △Sb with the following formula. △Sb [ % ] = ( ( B – Y ).max – ( B – Y ).min / Y.mean ) x 100 3.3.9. Flicker : Y 1) Set 1.0 lx illumination condition, then measure the signal output 2) Measure odd field output value ( Y.ODD ). 3) Measure even field output ( Y.EVE ). 4) Detect Flicker Y with the following formula. FlkY [ % ] = ABS ( 2 x ( Y.ODD – Y.EVE ) / ( Y.ODD + Y.EVE ) ) 3.3.10 Flicker : Cr 1) Set 5.5 lx illumination condition with red filter, then measure the signal output. 2) Make red chroma signal R – Y. 3) Measure odd field output value ( CR.ODD ). 4) Measure even field output value ( CR.EVEN ). 5) Detect Flicker Cr with the following formula. FlkCr [ % ] = ABS ( 2 x ( CR.ODD – CR.EVE ) / ( CR.ODD + CR.EVE ) ) A1 PROs Co., Ltd. 9 Professional Promotion Process Profit Ai338 3.3.11. Flicker : Cb 1) Set 5.5 lx illumination condition with blue filter, then measure the signal output. 2) Make blue chroma signal B – Y. 3) Measure odd field output value ( CB.ODD ). 4) Measure even field output value ( CB.EVE ). 5) Detect Flicker Cb with the following formula. FlkCb [ % ] = ABS ( 2 x ( CB.ODD – CB.EVE ) / ( CB.ODD + CB.EVE ) ) x 100 3.3.12. Line crawl : R 1) Set 5.5 lx illumination condition with red filter, then measure the signal output. 2) Make composition of luminance signal Y. 3) Apply low pass filter to Y ( ex : rank filter ). 3) Calculate difference between Y signal lines for the same field. 4) Select maximum difference △( LCLEV ) value. 5) Detect Line crawl R with the following formula. LcR [ % ] = ABS ( LCLEV / Y.mean ) x 100 3.3.13. Line crawl : B 1) Set 5.5 lx illumination condition with blue filter, then measure the signal output. 2) Make composition of luminance signal Y. 3) Apply low pass filter to Y ( ex : rank filter ). 4) Calculate difference between Y signal line for the same field. 5) Select maximum difference △( LCLEV ) value. 6) Detect Line crawl B with the following formula. LcB [ % ] = ABS ( LCLEV / Y.mean ) x 100 3.3.14. Line crawl : G 1) Set 5.5 lx illumination condition with green filter, then measure the signal output. 2) Make composition of luminance signal Y. 3) Apply low pass filter to Y ( ex : rank filter ). 4) Calculate difference between Y signal lines for the same field. 5) Select maximum difference △( LCLEV ) value. 6) Detect Line crawl G with the following formula. Lcg [ % ] = ABS ( LCLEV / Y.mean ) x 100 3.3.15. Line crawl : W 1) Set 1.0 lx illumination condition 2) Make composition of luminance signal Y. 3) Apply low pass filter to Y ( ex : rank filter ). 4) Calculate difference between Y signal line for the same field. 5) Select maximum difference △( LCLEV ) value. 6) Detect Line crawl W with the following formula. LcW [ % ] = ABS ( LCLEV / Y.mean ) x 100 A1 PROs Co., Ltd. 10 Professional Promotion Process Profit Ai338 3.3.16. Dark signal 1) Set the temperature to 60℃ and 0.0 lx illumination condition, then measure the signal output. 2) Detect Dark signal with the following formula. 3) See figure 5 below for Test area 3.3.17 Lag 1) Set the temperature to 35℃, strobe light and AFE gain 6dB condition. 2) Adjust the Y signal output value generated by strobe light to 200mV. 3) After setting the strobe light so that it strobes with the following timing, measure the residual signal (Ylag), and substitute the value into the following formula. Lag [%] = (Ylag/200) X 100(%) Figure 6. Lag test A1 PROs Co., Ltd. 11 Professional Promotion Process Profit Ai338 4. Spectral characteristic (Reference) A1 PROs Co., Ltd. 12 Professional Promotion Process Profit Ai338 5 Application 5.1 Application Circuit 100kΩ VDD 1μF SUB 0.033μF V4 V3 V2 V1 VL V driver ΦV4 ΦV3 ΦV2 ΦV1 NC GND Pad-No.1 NC VO Pad-No.8 ΦH2 ΦH1 NC ΦRG PT ΦSUB GND VDD Ai 338 ( Top View ) Pad-No.9 Pad-No.16 12.0V 0.1μF 3.3V -6.0V ΦRG ΦH1 0.01μF ΦH2 47Ω 1000pF CCD output 1.5kΩ A1 PROs Co., Ltd. 13 Professional Promotion Process Profit Ai338 6. Drive condition 6.1. Power-on conditions (1) Stating up power supply 1) First bring up the + 3.3 V system, making sure that the ΦSUB pin never becomes lower than the ground potential. 2) After that, bring up the+12.0Vsystem(Φ VH, and VDD ) and the – 6.0 V system (ΦVL and PT ). These levels may be brought up at the same time, however avoid bringing these levels up extremely rapidly. 3) The only constraint on the time from the point the + 3.3 V system is brought up to the + 12.0 V and – 6.0 V systems are brought up is that it be long enough for the vertical driver logic system to start up. (2) Ending power supply Turn off power supply levels in the reverse order form the application sequence. 1) Bring down the + 12.0 V system (ΦVH, and ADD ) and the – 6.0 V system (ΦVL and PT ). 2) After that, turn off the + 3.3 V system. (3) Other notes 1) Design applications so that voltage do not exceed the absolute maximum ratings during the power supply startup transition period. 2) The condition PT ≤ ΦVL must be maintained during the power supply on / off transition periods. 3) Do not connect or disconnect signals to or from the CCD voltage when power supply system are on A1 PROs Co., Ltd. 14 Professional Promotion Process Profit Ai338 6.2 Timing Chart A1 PROs Co., Ltd. 15 Professional Promotion Process Profit Ai338 A1 PROs Co., Ltd. 16 Professional Promotion Process Profit Ai338 A1 PROs Co., Ltd. 17 Professional Promotion Process Profit Ai338 A1 PROs Co., Ltd. 18 Professional Promotion Process Profit Ai338 A1 PROs Co., Ltd. 19 Professional Promotion Process Profit Ai338 A1 PROs Co., Ltd. 20 Professional Promotion Process Profit Ai338 7. Notes on Device Handling This section provides notes on handling CCD image sensors as optical devices implemented as a MOS integrated circuit ( IC ). 1) Cautions to Static Electricity You should take extreme care to Static Electricity. As a rule, device handling should be done in EPA ( EPA : ESD Protection Area (ESD : electrostatic discharge ) ). If the static electricity discharges to the CCD’s pins, transfer efficiency may be reduced and other characteristics changed depending on the voltage if the ESD. In extreme cases, the protection circuits may break down and the device became inoperable. (1) In dry air, since a possibility that static electricity will occur by friction becomes high, please perform moisture control of the working space to more than 50 % RH (2) Use of dischargers, such as ionized air, can be effective in prompting the discharge of static electricity (3) Since static charge of several thousand volts can accumulate due to friction between the human body and synthetic fiber clothing, staff should always wear work clothes and uniforms made from antistatic materials. Also, staff should wear conductive footwear. (4) When handling CCD’s, staff should use antistatic gloves and grounded, their bodies by wearing wrist strap connected to ground through 1MΩ resistance. Also, prevent static charges from accumulating by spreading grounded conductive sheets on the floors and workbenches where CCDs will be handled. (5) Please take extreme care to Static Electricity in your assemble process line involving products storaging. 2) Notes on Power Supply Application Although there is a list of points that require care and attention with respect to applying the power supply levels provided separately in the “ Note on Power supply Application” document, the conditions listed below must also be met (1) Do not use this device with any of the maximum ratings stipulated in the device standard exceeded. (2) Do not apply power with the CCD pins connected incorrectly. That could result in source/drain reversals or the protection transistors being forward biased and large currents could destroy the inter connects on the chip. (3) Do not use a power supply whose transient voltage levels exceed the maximum rating. (4) Use the “Recommended Sample Circuit ( Latch – up prevention peripheral circuit example )” to prevent latch – up from occurring. If latch – up does occur, abnormal currents may flow between power supply terminal and GND. The heat generated may make the CCD inoperative 3) Notes on Temperature in Assembly Process and Soldering CCD has the limit temperature as follows, based on the physical limit of materials used. Please take care not to hearten over this temperature in your process. Item Limit temperature Possible damage ( due to higher temperature than the limit ) CCD part ≤ 170 ℃ Degradation of on-chip filter and lens A1 PROs Co., Ltd. 21 Professional Promotion Process Profit Ai338 4) Notes on CCDs as Optical Elements (1) This CCD features micro lenses that increase the ability of the photodiodes to collect light and color filter that allow the CCD to recognize color information integrated on the chip itself in the sections of the CCD that perform the photoelectrical conversion. Since these on-chip components ate implemented using plastics, the transparency of the filter and lens materials is reduced by the light that enters the CCD depending on the spectral characteristics, intensity, and exposure time. Due to this fact, these devices must be protected from UV light, sunlight, and any other bright light during all phases of use and handling, including storage, transport and end product manufacture. (2) If the same pattern is protected onto the CCD image sensor for an extended period, depending on the intensity of the image and the time, that pattern may be burned onto the sensor resulting in the pattern being reflected in the characteristic or variations in characteristic, regardless of whether of not power is applied. When not using a CCD, we recommend blocking all light and turning off the power. 5) storage environment CCD is a precision optical product. Therefore, temperature, humidity, radiation and static electricity etc. of storage environment have to be controlled. Please pay attention to the following when storing CCD. (1) Storage condition of CCD a) Packed Condition. Please storage CCD as it packed on our delivery packing in the following environment. Temperature : Ta = 25 ± 10 ℃ Humidity : RH = 60 % or less Storage life : 1year b) Opened pack condition When you opened pack, please keep environment as follows. Temperature : Ta = 23 ± 5 ℃ Humidity : RH = 10 % or less Storage life : 3 months If you can not store CCD in dry air, please keep environment as follows. Temperature : Ta = 23 ± 5 ℃ Humidity : RH = 30 ~ 60 % Storage life : 3 months But, the condition should fulfill the following equation. RH < -3x Ts + 114 ( Red area in Fig.1 ) A1 PROs Co., Ltd. 22 Professional Promotion Process Profit Ai338 (2) Other Cautions a) Do not store CCD in a location where they will be irradiated sunlight, UV and so on. b) Do not subject these devices to rapid change in temperature that could cause condensation. c) Do not subject these devices to ionizing radiation, electrostatic fields or discharge, or strong magnetic fields. d) If the storage location is humidified with a humidifier in the winter, use water that ha been brought to a boil. this is because chlorine and other chemicals dissolved in the water could cause oxidation of the leads. e) Store packing containers in a place where they will not be subject to variation, mechanical shock, or being stacked under other materials or freight. 6)Dust and Contamination Dust or contamination on the glass surface could deteriorate the output characteristic or cause a scar. In order to minimize dust or contamination on the glass surface, take the following precautions : (1) Handle CCD in a clean environment such as a cleaned booth. Perform all lens assembly and work in a clean room. (2) Do not touch the glass surface with the finger. If dust or contamination gets on the glass surface, the following cleaning method is recommended: • Dust from static electricity should be blown off with an ionized air blower. For anti electrostatic measure, however, ground all the leads on device before blowing off the dust. • The contamination on the glass surface should be wiped of with a clean applicator socked in isopropyl alcohol. Wipe slowly and gently in one directly only. Frequently replace the applicator and do not use the same applicator to clean more than one device A1 PROs Co., Ltd. 23 Professional Promotion Process Profit Ai338 8. Package 8.1 Package Dimension (16 PIN PLASTIC-DIP) B UNIT = mm 6.1 R0 DE .5 PT H= 0.4 2. The rotation angle of the effective image area relative to H and V is ±1.5。 V H : GLASS LID B 1.40±0.3 0.17±0.10 R 0.3 5.7 2.5 1.The center of the effective image area relative to “ B ” and “ B’ ”is (H, V) = (6.1, 5.7)±0.15mm. 12.20±0.1 3。 9.70±0.10 1.57 3.08±0.3 8.9±0.10 11.40±0.1 5。 5。 1.27±0.10 3.55±0.25 0.64 R0.3 10.73±0.05 0.30±0.10 0.46±0.10 0.25 1.27±0.05 11.43±0.3 1.27X7=8.89±0.10 11.80±0.05 A1 PROs Co., Ltd. 24 Professional Promotion Process Profit Ai338 8.2 Package Marking 8.2.1. Marking contents (1) Product name : Ai338 (2) Company name : A1 PROs (3) Country of origin : KOREA (4) Data code : (A) ① A1 PROs (company mark) (B) ② Device Name (C) ③ Lot No. (D) ④ Workweek (2 digit) ⑤ Manufacturing Year (2 digit) Marking : FONT120P Character Height (mm) : (A):2.00, (B):1.500, (C):0.700, (D):1.350 Character width (mm): (A):5.933, (B):6.822 Line Space (mm): 0.35, 0.45, 0.64 Accuracy : ±5% A1 PROs Co., Ltd. 25 Professional Promotion Process Profit