7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151730 -1 DESCRIPTION D 2151730 -2 FINE CRIMP HEIGHT ADJUST D 2151730 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 D NON-CRIMP HEIGHT ADJUST 2151730 -7 D FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2151730 -6 7- 2151730 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST D APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2119951-1 - 2161326-1 - 2119949-1 1338685-1 2119950-1 5-18022-5 8- 2151730 -5 8- 2151730 -4 5-18022-5 8- 2151730 -5 8- 2151730 -4 5-18022-5 1338685-1 - 5-18022-5 - - - - - - - - - 2119641-1 2119799-1 CRIMP WIRE INSUL SIZE - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - - - - - - - - (QUANTITY 2) 6 - - - - - - - 2063440-1 - - (QUANTITY 2) - 2119799-1 - 2168400-6 - - 2168400-6 - - - - - - TYPE - F O 2.03 mm [.080] 4.25 mm [.167] APPLICATOR INSTRUCTIONS 408-10389 - TE TERMINAL TERMINAL DATA: 2.8mm BLADE, SEALED TERMINAL NAME: WIRE STRIP LENGTH 5.50-5.51 mm [.217-.217 IN] C TERMINAL APPLICATION SPECIFICATION n 114-13013 - - TE CRIMP SPECIFICATION - INSULATION DIAMETER RANGE - 1.20-2.70 mm [.047-.106 IN] - - - - 6 TE TERMINAL 1326032-9 C1__DWG_PN_1_0 C1__DWG_PN_1_1 - - - TERMINALS APPLIED TE TERMINAL 1326031-8 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 1949064-1 1949064-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 YAZAKI SEAL 7158-3113-40 7158-3112-70 - C1__DWG_PN_4_0 - WIRE SIZE 18 AWG 1.00mm2 0.75mm2 1 2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.37+/-0.05 [.054+/-.002] 1.30+/-0.05 [.051+/-.002] 1.22+/-0.05 [.048+/-.002] - CRIMP HEIGHT 9 REFERENCE SETTING 4.1 W1__DWG_CRIMP_HT_1 4.9 W1__DWG_CRIMP_HT_2 6.0 W1__DWG_CRIMP_HT_3 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. B 4 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 6 7 - -4 -4 -5 -6 - 8 9 10 11 A 12 13 14 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. AMP 4805 REV 31MAR2000 1 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 2151730 2151730 2151730 2151730 REVISIONS DIST A 66 P LTR 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 - 1 1 1 1 - -77 -7 1 1 1 -6 1 1 1 1 - -5 1 1 1 1 1 1 1 - -2 - 2119957-2 2-455888-9 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2161314-1 -1 PART NO 1 1 1 1 APPLICATOR SHIM PACK SPACER, CRIMPER O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, STEPPED, ATLANTIC, SF, NON-ADJ DESCRIPTION 1 2119957-2 1 2-455888-9 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2161314 260 259 252 250 249 248 247 246 245 ITEM NO 1 1 1 1 - 1 1 1 1 - 1 1 1 REF 1 1 1 1 2 1 1 1 2 1 3 1 1 4 2 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 REF REF REF REF - - - 1 - - - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 2 1 1 2 1 2 1 - 1 1 2 1 1 1 1 1 - 1 1 2 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH TE B ECR-13-015652 08OCT2013 YY UG C ECR-15-012274 18AUG2015 GH GB D ECR-15-016622 12NOV2015 KH JT CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM GUARD, FRONT CHIP FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, FLT SKT HD CAP M3 X 6.0 DEPRESSOR, WIRE SCR, BTN SKT HD CAP (M4 X 8.0) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 25JUL2012 CHK 25JUL2012 APVD 25JUL2012 Y.YIN G.BAILEY S.XI - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 318563-1 1 2119944-1 1 1-455888-7 1 985575-1 1 224405-2 2 18024-6 1 1633470-2 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2161311 1 1-2079383-5 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 2-1752356-0 2 2079383-5 1 2161328 1 1-1320908-5 1 2119959-4 1 455888-3 1 240792-2 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1633927-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-1 1 2-238011-1 1 6-2119784-2 1 1-455888-9 1 1-856313-7 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 119 117 82 81 80 79 78 71 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 25 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-7 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES RK PART NO - APVD 02OCT2012 -1 - DWN RELEASED 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 DATE A 2119082-7 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 318563-1 2119944-1 1-455888-7 985575-1 224405-2 18024-6 1633470-2 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2161311-1 1-2079383-5 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 2-1752356-0 2079383-5 2161328-1 1-1320908-5 2119959-4 455888-3 240792-2 1320928-6 2168083-2 1-18028-2 2119533-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1633927-6 2119781-1 2-238011-1 6-2119784-2 1-455888-9 1-856313-7 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2151730 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 239 6 A D 250 5 247 246 260 7 249 53 A 44 7 252 2 238 245 35 166 8 242 82 81 SHEAR DEPRESSOR DETAIL 2 8.0 6 1 0.5 REF C 2 3 1 4 51 28 TERMINAL SUPPORT LOCATION FOR BLADE TERMINAL P/N 1326031-8 5 41 5.0 133 4 8 135 0.5 REF 34 REF 66 2 164 A 67 11 57 TERMINAL SUPPORT LOCATION FOR RECEPTACLE TERMINAL P/N 1326032-9 213 33 24 SERVO FEEDER NOT INCLUDED 117 REF 10 A 19 30 20 79 21 B 9 1 12 78 241 29 13 1 ITEM 78 LOCATED AT FRONT HOLES 11 78 REF 11 30mm STROKE 30mm STROKE 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY WIRE BARREL 248 48 30 REF 29 REF 25 CAM POSITIONS 47 2 34 REF 52 198 30mm STROKE 57 REF 2 80 1 137 B 2.0 8 136 SERVO LATCH PLATE D 243 63 59 240 2 259 56 REF 244 50 172 - 2 163 C - 62 39 PNEUMATIC APVD 37 38 56 DWN - 40 59 DATE A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 25JUL2012 CHK 25JUL2012 APVD 25JUL2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151730 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151730 -1 DESCRIPTION D 2- 2151730 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST D FINE CRIMP HEIGHT ADJUST D FINE CRIMP HEIGHT ADJUST 2- 2151730 -7 D FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151730 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151730 -7 APPLICATOR STYLE CONVERSION CHART - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2151730 -5 8- 2151730 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151730 -5 - 2119949-1 8- 2151730 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - 6 - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 - - - TE TERMINAL TERMINAL DATA: 2.8mm BLADE, SEALED TERMINAL NAME: WIRE STRIP LENGTH 5.50-5.51 mm [.217-.217 IN] C TERMINAL APPLICATION SPECIFICATION n 114-13013 - - TE CRIMP SPECIFICATION - INSULATION DIAMETER RANGE - 1.20-2.70 mm [.047-.106 IN] - - - - - TERMINALS APPLIED TE TERMINAL 1326031-8 TE TERMINAL C1__DWG_PN_1_0 1326032-9 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL PN C1__DWG_PN_3_0 1949064-1 1949064-2 C1__DWG_PN_3_1 YAZAKI PN - C1__DWG_PN_4_0 - 7158-3113-40 7158-3112-70 - 6 - WIRE SIZE 18 AWG 1.00mm2 0.75mm2 1 B 2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.37+/-0.05 [.054+/-.002] 1.30+/-0.05 [.051+/-.002] 1.22+/-0.05 [.048+/-.002] - 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.1 4.9 6.0 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 - RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151730 -4 2151730 -4 2151730 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 12 13 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - 1 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. AMP 4805 REV 31MAR2000 - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 - 4.25 mm [.167] A PART NUMBERS REQUIRED F O 2.03 mm [.080] REVISIONS DIST - - APPLICATOR DATA LOC 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2-455888-9 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-7 2079764-1 PART NO SPACER, CRIMPER FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION 1 2-455888-9 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-7 1 2079764 259 251 250 249 246 244 243 - - - 1 1 1 1 - 1 1 1 - 1 2 - - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2161312-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 318563-1 2119944-1 1-455888-7 985575-1 224405-2 18024-6 1633470-2 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 1-2079383-5 2119645-1 2119957-1 2119644-1 2-1752356-0 2079383-5 2161328-1 1-1320908-5 2119959-4 455888-3 240792-2 1320928-6 2168083-2 1-18028-2 2119533-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1633927-6 2119781-1 2-238011-1 6-2119784-2 1-455888-9 1-856313-7 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 25JUL2012 CHK 25JUL2012 APVD 25JUL2012 Y.YIN G.BAILEY S.XI - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2161312 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 318563-1 1 2119944-1 1 1-455888-7 1 985575-1 1 224405-2 2 18024-6 1 1633470-2 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1-2079383-5 1 2119645 1 2119957-1 1 2119644-1 1 2-1752356-0 2 2079383-5 1 2161328 1 1-1320908-5 1 2119959-4 1 455888-3 1 240792-2 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1633927-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-1 1 2-238011-1 1 6-2119784-2 1 1-455888-9 1 1-856313-7 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 81 80 79 78 71 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 25 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 7-18023-7 TE Connectivity APPLICATION SPEC - 1 2119083 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM GUARD, FRONT CHIP FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, FLT SKT HD CAP M3 X 6.0 DEPRESSOR, WIRE SCR, BTN SKT HD CAP (M4 X 8.0) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 1 Ocean Side Feed Applicator - DRAWING NO 2151730 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE 6 - - - 62 145 38 239 246 39 59 7 140 152 PNEUMATIC REF 5 2 D 2 2.0 2 57 244 7 139 REF SHEAR DEPRESSOR DETAIL 243 56 250 53 2 8 249 A 166 242 8.0 34 259 82 136 81 137 80 1 52 172 0.5 REF 8 59 REF TERMINAL SUPPORT LOCATION FOR BLADE TERMINAL P/N 1326031-8 1 2 3 51 C 1 4 28 56 SERVO LATCH PLATE 6 50 163 C 2 63 238 5.0 5 0.5 41 8 240 133 4 164 66 57 2 34 REF 33 SERVO FEEDER NOT INCLUDED 19 10 30 117 REF 213 A 24 20 9 21 79 B 1 12 78 241 29 CAM POSITIONS TERMINAL SUPPORT LOCATION FOR RECEPTACLE TERMINAL P/N 1326032-9 67 11 A 13 1 ITEM 78 LOCATED AT FRONT HOLES 11 30 25 REF REF 29 78 REF 30mm STROKE 30mm STROKE 142 REF 135 198 30mm STROKE APVD 40 A B DWN 251 MECHANICAL D DATE 119 141 151 32 34 143 8 1 144 143 10 1 11 FEED TRACK POSITION GUIDE BY WIRE BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 25JUL2012 CHK 25JUL2012 APVD 25JUL2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151730 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D