041 - 043 ASH Vishay BCcomponents Aluminum Capacitors Axial Standard, High Voltage FEATURES • Polarized aluminum electrolytic capacitors, non-solid electrolyte RoHS • Axial leads, cylindrical aluminum case, COMPLIANT insulated with a blue sleeve • Mounting ring version not available in insulated form • Taped versions up to case Ø 15 x 30 mm available for automatic insertion • Useful life: 5000 to 15 000 hours at 85 °C • High rated voltage: up to 450 V • Lead (Pb)-free versions are RoHS compliant Fig.1 Component outlines 041/043 ASH lighting applications 042/043 AMH-ELB 85 °C AHH-ELB 105 °C low voltage 021 ASM 138 AML APPLICATIONS QUICK REFERENCE DATA DESCRIPTION VALUE Nominal case sizes 6.5 x 18 10 x 30 (Ø D x L in mm) to 10 x 25 to 21 x 38 Rated capacitance range, CR 1 to 220 µF - 10 to + 50 % Tolerance on CR 160 to 450 V Rated voltage range, UR - 40 to + 85 °C Category temperature range (450 V: - 25 to + 85 °C) 8000 hours Endurance test at 85 °C 2000 hours (450 V: 5000 hours) 15 000 hours Useful life at 85 °C 5000 hours (450 V: 10 000 hours) 1.8 x IR applied: 1.4 x IR 240 000 hours applied: Useful life at 40 °C (450 V: 120 000 hours 160 000 hours) Shelf life at 0 V, 85 °C 500 hours 500 hours Based on sectional IEC 60384-4/EN130300 specification Climatic category IEC 60068 • General purpose, industrial, power supply, audio-video • Smoothing, filtering, buffering at high voltages • Boards with restricted mounting height, vibration and shock resistant MARKING The capacitors are marked (where possible) with the following information: • Rated capacitance (in µF) • Tolerance on rated capacitance, code letter in accordance with IEC 60062 (T for - 10 to + 50 %) • Rated voltage (in V) • Upper category temperature (85 °C) • Date code, in accordance with IEC 60062 • Code indicating factory of origin • Name of manufacturer • Band to indicate the negative terminal • ‘+’ sign to identify the positive terminal • Series number (041, 042 or 043) 40/085/56 (450 V: 25/085/56) SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) CR (µF) 1.0 2.2 4.7 6.8 10 15 22 33 47 68 100 150 220 UR (V) 160 6.5 x 18 8 x 18 10 x 25 10 x 30 12.5 x 30 15 x 30 15 x 30 18 x 30 18 x 38 21 x 38 Document Number: 28329 Revision: 05-May-08 250 6.5 x 18 8 x 18 10 x 25 10 x 30 12.5 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 - 350 10 x 18 10 x 30 12.5 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 - 385 6.5 x 18 8 x 18 10 x 25 10 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 18 x 38 21 x 38 - For technical questions, contact: [email protected] 400 10 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 18 x 38 21 x 38 - 450 10 x 30 12.5 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 www.vishay.com 187 041 - 043 ASH Aluminum Capacitors Axial Standard, High Voltage Vishay BCcomponents DIMENSIONS in millimeters AND AVAILABLE FORMS 73 ± 1.6 L ØD I L 33 ± 1 Ød ØD + F Form BR: Taped on reel case Ø D x L = 6.5 x 18 to 15 x 30 mm Form BA: Taped in box (ammopack) case Ø D x L = 6.5 x 18 to 10 x 25 mm F Form AA: Axial in box case Ø D x L = 10 x 30 to 21 x 38 mm Fig.3 Form AA Fig.2 Forms BA and BR Table 1 AXIAL; DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES NOMINAL CASE SIZE ØDXL 6.5 x 18 8 x 18 10 x 18 10 x 25 10 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 CASE CODE 4 5 6 7 00 01 02 03 04 05 AXIAL: FORM AA, BA, AND BR Ød l Ø Dmax. Lmax. Fmin. MASS (g) 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 55 ± 1 55 ± 1 55 ± 1 55 ± 1 34 ± 1 34 ± 1 6.9 8.5 10.5 10.5 10.5 13.0 15.5 18.5 18.5 21.5 18.5 18.5 18.5 25.5 30.5 30.5 30.5 30.5 39.5 39.5 25 25 25 30 35 35 35 35 44 44 ≈ 1.3 ≈ 1.7 ≈ 2.5 ≈ 3.3 ≈ 4.8 ≈ 7.4 ≈ 11.7 ≈ 12.9 ≈ 19.0 ≈ 24.0 PACKAGING QUANTITIES FORM FORM FORM AA BA BR 1000 1000 500 500 500 500 500 500 340 500 260 400 200 250 120 125 100 - Note Detailed tape dimensions see section ‘PACKAGING’. D 120 °C (3 x) D3 - Case Ø D x L = 15 x 30 to 21 x 38 mm Case not insulated (insulation on request) Especially for applications with severe shocks and vibrations Fig.4 3.6 + 0.2 - 0.2 90° ± 2° (3 x) L 1.05 + 0.03 (3 x) - 0.1 1.3 + 0 (3 x) - 0.05 d2 1.3 + 0.1 (3 x) 0 Mounting holes + 1.0 1 - 0.5 Mounting hole digram and outline; Form MR: With mounting ring and pins Ø D2 Ø d1 Table 2 MOUNTING RING; DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES Nominal CASE SIZE ØDxL 15 x 30 18 x 30 18 x 38 21 x 38 www.vishay.com 188 MOUNTING RING: Form MR CASE code Ø d1 Ø d2 Ø Dmax. Ø D2max. D3 Lmax. MASS (g) PACKAGING QUANTITIES 02 03 04 05 0.8 0.8 0.8 0.8 1.0 + 0.4 1.0 + 0.4 1.0 + 0.4 1.0 + 0.4 15.5 18.5 18.5 21.5 17.5 19.5 19.5 22.5 16.5 ± 0.2 18.5 ± 0.2 18.5 ± 0.2 21.5 ± 0.2 33 33 42 42 ≈ 11.7 ≈ 12.9 ≈ 19.0 ≈ 24.0 200 240 100 100 For technical questions, contact: [email protected] Document Number: 28329 Revision: 05-May-08 041 - 043 ASH Aluminum Capacitors Axial Standard, High Voltage ORDERING EXAMPLE ELECTRICAL DATA SYMBOL CR IR IL1 IL5 tan δ Electrolytic capacitor 041 series DESCRIPTION rated capacitance at 100 Hz, tolerance - 10 to + 50 rated RMS ripple current at 100 Hz, 85 °C max. leakage current after 1 minute at UR max. leakage current after 5 minutes at UR max. dissipation factor at 100 Hz equivalent series resistance at 100 Hz (calculated from tan δmax. and CR) ESR Vishay BCcomponents 10 µF/250 V; - 10/+ 50 % Nominal case size: Ø 10 x 25 mm; Form BA Ordering code: MAL204133109E3 Former 12NC: 2222 041 33109 Z max. impedance at 10 kHz Note Unless otherwise specified, all electrical values in Table 3 apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %. ELECTRICAL DATA AND ORDERING INFORMATION CR UR 100 Hz (V) (µF) 160 250 350 385 4.7 10 22 22 33 47 68 100 150 220 2.2 4.7 10 10 15 22 33 47 68 100 4.7 6.8 10 15 22 33 47 68 1 2.2 4.7 6.8 10 15 22 33 47 68 NOMINAL IR IL1 IL5 Z CASE ESR CASE 100 Hz tan δ SIZE 100 Hz 10 kHz 1 min 5 min CODE 85 °C 100 Hz (Ω) (Ω) ØDxL (µA) (µA) (mA) (mm) 6.5 x 18 8 x 18 10 x 25 10 x 30 12.5 x 30 15 x 30 15 x 30 18 x 30 18 x 38 21 x 38 6.5 x 18 8 x 18 10 x 25 10 x 30 12.5 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 10 x 18 10 x 30 12.5 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 6.5 x 18 8 x 18 10 x 25 10 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 18 x 38 21 x 38 Document Number: 28329 Revision: 05-May-08 4 5 7 00 01 02 02 03 04 05 4 5 7 00 01 01 02 03 04 05 6 00 01 01 02 03 04 05 4 5 7 00 01 02 03 04 04 05 50 70 150 190 270 350 420 580 760 940 35 55 90 130 180 220 290 400 520 650 60 110 150 180 250 350 450 560 20 40 70 110 150 210 290 380 450 570 38 68 130 42 58 78 110 150 230 330 28 55 95 33 44 60 84 120 160 240 69 32 42 57 79 110 160 220 19 42 71 34 45 62 86 120 170 250 8 14 25 25 36 49 69 100 150 220 6 11 19 19 27 37 54 75 110 150 14 18 25 36 50 73 100 150 4 8 15 20 27 39 55 80 110 160 0.15 0.15 0.15 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 51 24 11 6.8 4.5 3.2 2.2 1.5 1.0 0.7 72 34 16 15 10 6.8 4.5 3.2 2.2 1.5 34 22 15 10 6.8 4.5 3.2 2.2 160 72 34 22 15 10 6.8 4.5 3.2 2.2 26 12 5.5 5.5 3.1 2.1 1.4 1.0 0.7 0.5 50 23 11 11 7.4 5.0 3.4 2.3 1.7 1.1 22 14 10 6.7 4.5 3.1 2.1 1.4 100 45 22 14 10 6.0 4.1 2.7 2.1 1.4 ORDERING CODE MAL2.......... IN BOX FORM AA TAPED ON REEL FORM BR TAPED IN BOX FORM BA MOUNTING RING FORM MR 04211229E3 04211339E3 04211479E3 04211689E3 04211101E3 04311151E3 04311221E3 04213109E3 04213159E3 04213229E3 04213339E3 04213479E3 04313689E3 04313101E3 04215688E3 04215109E3 04215159E3 04215229E3 04215339E3 04315479E3 04315689E3 04218688E3 04218109E3 04218159E3 04218229E3 04318339E3 04318479E3 04318689E3 04121478E3 04121109E3 04121229E3 04221229E3 04221339E3 04221479E3 04221689E3 04123228E3 04123478E3 04123109E3 04223109E3 04223159E3 04223229E3 04223339E3 04125478E3 04225688E3 04225109E3 04225159E3 04225229E3 04128108E3 04128228E3 04128478E3 04228688E3 04228109E3 04228159E3 - 04131478E3 04131109E3 04131229E3 04133228E3 04133478E3 04133109E3 04135478E3 04138108E3 04138228E3 04138478E3 - 04241479E3 04241689E3 04241101E3 04341151E3 04341221E3 04243339E3 04243479E3 04343689E3 04343101E3 04245229E3 04245339E3 04345479E3 04345689E3 04248159E3 04248229E3 04348339E3 04348479E3 04348689E3 For technical questions, contact: [email protected] www.vishay.com 189 041 - 043 ASH Aluminum Capacitors Axial Standard, High Voltage Vishay BCcomponents ELECTRICAL DATA AND ORDERING INFORMATION CR UR 100 Hz (V) (µF) 400 450 6.8 10 15 22 33 47 68 6.8 10 15 22 33 47 68 NOMINAL IR IL1 IL5 Z CASE ESR CASE 100 Hz tan δ SIZE 100 Hz 10 kHz 1 min 5 min CODE 85 °C 100 Hz (Ω) ØDxL (Ω) (µA) (µA) (mA) (mm) 10 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 18 x 38 21 x 38 10 x 30 12.5 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 00 01 02 03 04 04 05 00 01 01 02 03 04 05 110 150 210 290 380 450 560 110 150 180 240 350 440 550 220 240 250 280 320 370 440 230 240 260 290 330 390 460 110 110 110 120 130 140 150 110 110 110 120 130 140 160 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.10 0.10 0.10 0.10 0.10 0.10 0.10 11.5 7.5 5.0 3.5 2.3 1.7 1.2 22 15 10 6.8 4.5 3.2 2.2 7.3 4.6 3.1 2.1 1.4 1.1 0.7 14 10 6 4.1 2.7 2.1 1.4 ORDERING CODE MAL2.......... IN BOX FORM AA TAPED ON REEL FORM BR TAPED IN BOX FORM BA MOUNTING RING FORM MR 04216688E3 04216109E3 04216159E3 04216229E3 04316339E3 04316479E3 04316689E3 04217688E3 04217109E3 04217159E3 04217229E3 04217339E3 04317479E3 04317689E3 04226688E3 04226109E3 04226159E3 04227688E3 04227109E3 04227159E3 04227229E3 - - 04246159E3 04246229E3 04346339E3 04346479E3 04346689E3 04247229E3 04247339E3 04347479E3 04347689E3 ADDITIONAL ELECTRICAL DATA Value PARAMETER Conditions Axial mounting ring Voltage Surge voltage UR = 160 to 250 V UR = 350 to 450 V Reverse voltage Current Leakage current After 1 minute: case Ø D x L = 6.5 x 18 to 10 x 25 mm: CV ≤ 1000 µC CV > 1000 µC case Ø D x L = 10 x 30 to 21 x 38 mm: UR = 160 to 385 V UR = 400 and 450 V After 5 minutes: UR = 160 to 385 V: CV ≤ 1000 µC CV > 1000 µC UR = 400 and 450 V Us ≤ 1.15 x UR Us ≤ 1.1 x UR Urev ≤ 1 V IL1 ≤ 0.05 CR x UR or 5 µA, whichever is greater IL1 ≤ 0.03 CR x UR + 20 µA IL1 ≤ 0.009 CR x UR + 10 µA IL1 ≤ 0.009 CR x UR + 200 µA IL5 ≤ 0.01 CR x UR or 1 µA, whichever is greater IL5 ≤ 0.006 CR x UR + 4 µA IL5 ≤ 0.002 CR x UR + 100 µA Inductance Equivalent series inductance (ESL) www.vishay.com 190 case Ø D x L mm: 6.5 x 18 8 x 18 10 x 18 10 x 25 10 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 typ. 15 nH typ. 35 nH typ. 69 nH typ. 38 nH typ. 38 nH typ. 46 nH typ. 48 nH typ. 50 nH typ. 54 nH typ. 59 nH For technical questions, contact: [email protected] typ. 39 nH typ. 39 nH typ. 39 nH typ. 39 nH Document Number: 28329 Revision: 05-May-08 041 - 043 ASH Aluminum Capacitors Axial Standard, High Voltage Vishay BCcomponents CAPACITANCE (C) 1.2 C C0 1.1 1.0 0.9 0.8 - 40 - 20 0 20 40 60 80 C0 = capacitance at 20 °C, 100 Hz 100 Tamb (°C) Fig.5 Typical multiplier of capacitance as a function of ambient temperature EQUIVALENT SERIES RESISTANCE (ESR) 1.6 102 ESR ESR 0 2 Curve 1: case Ø D x L = 10 x 30 to 21 to 38 mm Curve 2: case Ø D x L = 6.5 x 18 to 10 to 25 mm 3 1 1.4 2 1.2 1 10 Curve 1: case Ø D x L = 10 x 30 mm Curve 2: case Ø D x L = 21 x 38 mm Curve 3: case Ø D x L = 6.5 x 18 to 10 x 25 mm ESR0 = typical at 20 °C, 100 Hz 1.0 0.8 1 0.6 2 1 0.4 1 0.2 10 -1 0 - 50 0 50 ESR0 = typical at 20 °C, 100 Hz Tamb (°C) Fig.6 Typical multiplier of ESR as a function of ambient temperature Document Number: 28329 Revision: 05-May-08 100 10 2 103 10 4 10 5 f (Hz) 10 6 ESR0 = typical at 20 °C, 100 Hz Fig.7 Typical multiplier of ESR as a function of frequency For technical questions, contact: [email protected] www.vishay.com 191 041 - 043 ASH Aluminum Capacitors Axial Standard, High Voltage Vishay BCcomponents IMPEDANCE (Z) 103 102 2 Z (Ω) Curve 1: case Ø D x L = 10 x 30 to 21 to 38 mm Curve 2: case Ø D x L = 6.5 x 18 to 10 to 25 mm 1 1 Curve 1: 2.2 µF Curve 2: 4.7 µF Curve 3: 10 mF 2 3 102 10 10 1 Z (Ω) 10 -1 1 - 50 0 50 100 Z0 = impedance at 20 °C, 100 Hz Tamb (°C) 10 2 f (Hz) 10 6 Tamb (°C) 103 Curve 1: 4.7 µF Curve 2: 10 µF Curve 3: 22 µF 102 2 102 10 5 Fig.7 Typical impedance as a function of frequency 103 1 10 4 Case Ø D x L = 8 x 18 mm Fig.8 Typical impedance of capacitance as a function of ambient temperature Z (Ω) 103 1 2 3 3 10 4 5 6 7 8 9 10 1 10-1 1 10 2 103 10 4 Case Ø D x L = 10 x 18 mm to 10 x 25 mm 10 5 f (Hz) 10 6 Tamb (20 °C) Fig.10 Typical impedance as a function of frequency 10 2 103 10 4 10 5 f (Hz) 10 6 Case Ø D x L = 12.5 x 30 mm Fig.11 Typical impedance as a function of frequency at different ambient temperatures Curve 1: 10 µF, 350 and 385 V; - 40 °C Curve 2: 15 µF, 250 V; - 40 °C Curve 3: 33 µF, 160 V; - 40 °C Curve 4: 10 µF, 350 and 385 V; 20 °C Curve 5: 15 µF, 250 V; 20 °C Curve 6: 33 µF, 160 V; 20 °C Curve 7: 10 µF, 350 and 385 V; 85 °C Curve 8: 15 µF, 250 V; 85 °C Curve 9: 33 µF, 160 V; 85 °C www.vishay.com 192 For technical questions, contact: [email protected] Document Number: 28329 Revision: 05-May-08 041 - 043 ASH Aluminum Capacitors Axial Standard, High Voltage Vishay BCcomponents RIPPLE CURRENT AND USEFUL LIFE CCC205 3.3 IA 3.2 IR 3.1 3.0 2.8 2.6 2.4 lifetime multiplier 2.2 0 1. 5 1. 2.0 0 2. 0 3. 1.8 0 4. 6 1.6 .0 15 20 1.2 IR = rated ripple at 100 Hz, 85 °C 1.0 Useful life at 85 °C and IR applied; (450 V: 10 000 hours) 0.5 0.0 70 case Ø D x L = 6.5 x 18 to 10 x 25 mm: 5000 hours 0.8 50 case Ø D x L = 6.5 x 18 to 10 x 25 mm: 5000 hours (1) 30 (1) 10 1.4 IA = actual ripple current at 100 Hz 40 50 60 70 80 90 100 Tamb (°C) Fig.12 Multiplier of useful life as a function of ambient temperature and ripple current load Table 3 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY FREQUENCY (Hz) Document Number: 28329 Revision: 05-May-08 IR MULTIPLIER 50 0.75 100 1.00 300 1.15 1000 1.30 3000 1.40 ≥ 10 000 1.50 For technical questions, contact: [email protected] www.vishay.com 193 041 - 043 ASH Aluminum Capacitors Axial Standard, High Voltage Vishay BCcomponents Table 4 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST Endurance PROCEDURE (quick reference) REFERENCE IEC 60384-4/ Tamb = 85 °C; UR applied; UR = 160 V; ΔC/C: ± 15 % EN130300 case Ø D x L: subclause 4.13 6.5 x 18 to 10 x 25 mm: UR = 250 to 450 V; ΔC/C: ± 10 % 2000 hours; tan δ ≤ 1.3 x spec. limit 10 x 30 to 21 x 38 mm Z ≤ 2 x spec. limit 8000 hours (450 V: 5000 hours) Useful life REQUIREMENTS IL5 ≤ spec. limit CECC 30301 Tamb = 85 °C; UR and IR applied; UR = 160 V; ΔC/C: ± 45 % subclause 1.8.1 case Ø D x L: UR = 250 to 450 V; ΔC/C: ± 30 % 6.5 x 18 to 10 x 25 mm: 5000 hours; tan δ ≤ 3 x spec. limit 10 x 30 to 21 x 38 mm: Z ≤ 3 x spec. limit 15 000 hours (450 V: 10 000 hours) IL5 ≤ spec. limit no short or open circuit total failure percentage: ≤ 3 % Shelf life IEC 60384-4/ Tamb = 85 °C; no voltage applied; ΔC/C, tan δ, Z: (storage at high EN130300 500 hours for requirements temperature) subclause 4.17 after test: UR to be applied for 30 minutes, 24 to 48 hours before measurement www.vishay.com 194 see ‘Endurance test’ above IL5 ≤ 2 x spec. limit For technical questions, contact: [email protected] Document Number: 28329 Revision: 05-May-08 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1